Automatic surface treatment equipment for curing bladder

By designing the surface automation treatment equipment of vulcanized capsules and automatically rotating vulcanized capsules with rotating components, the problem of low manual brushing and coating treatment efficiency of workers is solved, and the production efficiency and equipment stability of the silent tire manufacturing process are improved.

CN222245682UActive Publication Date: 2024-12-27JIANGSU CHANGAN RUBBER TECH CO LTD
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Patent Information

Application Number
CN202420891659.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-26
Publication Date
2024-12-27
Estimated Expiration
2034-04-26

AI Technical Summary

Technical Problem

During the manufacturing process of silent tires, workers need to hold vulcanized capsules for brushing and rotating while brushing, resulting in inconvenient surface treatment of vulcanized capsules and reducing production efficiency.

Method used

A vulcanized capsule surface automated treatment equipment is designed, including a workbench and a rotating assembly. The automatic rotation of vulcanized capsules is achieved through the rotating shaft, drive members, fixed blocks, placement plates and lifting members, which simplifies worker operations and improves processing efficiency.

Benefits of technology

The surface automatic treatment of vulcanized capsules is realized, production efficiency is improved, the burden on operators is reduced, and the stability of equipment and the processing efficiency of vulcanized capsules is enhanced.

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Abstract

The utility model relates to the technical field of surface treatment, in particular to automatic surface treatment equipment for curing capsules, which comprises a workbench and a rotating component, the rotating component comprises a rotating shaft, a driving component, a fixing block, a placing plate, a lifting component and a rotating component, and the rotating shaft is rotatably connected with the workbench and positioned in the center of the length direction of the workbench; the fixing block is connected with the rotating shaft through the driving component, the driving component drives the fixing block to move, the placing plate is connected with the workbench through the lifting component, the lifting component drives the placing plate to move, the rotating component is installed on the workbench, and the rotating component drives the rotating shaft to rotate. And the processing efficiency of the vulcanized capsule is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of surface treatment, in particular to an automatic surface treatment device for a vulcanizing bladder. Background Art

[0002] With the increasing requirements for tire comfort, the production of silent tires has become a new trend. The manufacturing of silent tires is to stick a layer of silent cotton on the "tire lining" of the finished tire after vulcanization to absorb tire noise and achieve the effect of silence. At present, in order to achieve high-quality separation between the vulcanized green tire and the tire curing bladder, it is necessary to spray "inner spraying agent" on the inner surface of the green tire or / and brush "capsule isolation agent" on the surface of the tire curing bladder. Continuously spraying "inner spraying agent" or / and brushing "capsule isolation agent" not only requires interrupting the continuous production of tires, but also affects production efficiency and increases the burden on operators and production.

[0003] In the existing patent technology CN115368823A, a material for surface treatment of tire vulcanization bladders, its preparation method and application are recorded. A material for surface treatment of tire vulcanization bladders, its preparation method and application are recorded. The material is formulated according to 100 parts by mass: 5-15 parts by mass of carbon nanotube aqueous dispersion, 10-15 parts by mass of hydroxy silicone oil emulsion, 15-30 parts by mass of hydrogen-containing silicone oil emulsion, and 40-60 parts by mass of deionized water. Experimental results show that after the surface of the tire vulcanization bladder is coated with the material of the present invention, the defective rate of repeated use for more than 800 times is only about 0.2% under the premise that the inner spraying agent is not sprayed on the green tire and the capsule release agent is not applied during the whole vulcanization process, and the "tire" of the vulcanized tire can be directly washed without washing to achieve the surface tension of the silent cotton. Therefore, the present invention provides the possibility for the continuous automation of silent tire manufacturing; in addition, the material of the present invention also has the advantages of easy scale realization, low preparation cost, simple operation, easy construction, safety and environmental protection.

[0004] However, when applying the material, the worker needs to hold the vulcanization bladder and brush it, and needs to rotate the vulcanization bladder while brushing, which makes it very inconvenient to process the surface of the vulcanization bladder, thereby greatly reducing the production efficiency. Utility Model Content

[0005] The utility model aims to provide an automatic surface treatment device for a vulcanization bladder, which solves the problem that when applying materials, workers need to hold the vulcanization bladder in hand for brushing treatment, and need to rotate the vulcanization bladder while brushing, which makes it very inconvenient to treat the surface of the vulcanization bladder, thereby greatly reducing the production efficiency.

[0006] To achieve the above-mentioned purpose, the utility model provides an automated surface treatment device for a vulcanizing bladder, comprising a workbench and a rotating assembly, wherein the rotating assembly comprises a rotating shaft, a driving member, a fixed block, a placement plate, a lifting member and a rotating member, wherein the rotating shaft is rotatably connected to the workbench and is located at the center of the length direction of the workbench, the fixed block is connected to the rotating shaft through the driving member, and the driving member drives the fixed block to move, the placement plate is connected to the workbench through the lifting member, and the lifting member drives the placement plate to move, the rotating member is installed on the workbench, and the rotating member drives the rotating shaft to rotate.

[0007] Wherein, the driving component includes a fixed ring and a first hydraulic rod, the fixed ring is fixedly connected to the rotating shaft and is located on a side of the rotating shaft away from the workbench; the first hydraulic rod is fixedly connected to the fixed ring and is located on a side of the fixed ring away from the rotating shaft and is connected to the fixed block.

[0008] Wherein, the lifting component includes a mounting seat and a second hydraulic rod, the mounting seat is fixedly connected to the workbench and is located on the side of the workbench close to the rotating shaft; the second hydraulic rod is fixedly connected to the mounting seat and is located on the side of the mounting seat away from the workbench and is connected to the placement plate.

[0009] Wherein, the rotating component includes a mounting frame, a motor, a driving gear and a transmission gear, the mounting frame is fixedly connected to the workbench and is located on a side of the workbench away from the mounting seat; the motor is fixedly connected to the mounting frame and is located on a side of the mounting frame close to the workbench; the driving gear is fixedly connected to the motor and is located at the output end of the motor; the transmission gear is fixedly connected to the rotating shaft and is located at one end of the rotating shaft close to the driving gear, and is meshed with the driving gear.

[0010] Wherein, the rotating assembly also includes a support frame and a reinforcement ring, the support frame is fixedly connected to the workbench and is located on a side of the workbench away from the mounting frame; the reinforcement ring is fixedly connected to the support frame and is located on a side of the support frame away from the workbench and is connected to the rotating shaft.

[0011] The utility model discloses an automatic surface treatment device for a vulcanizing bladder, wherein the rotating shaft is installed on the workbench through a bearing, and the two ends of the rotating shaft extend out of the workbench, so that the rotating shaft can rotate on the workbench, the material of the fixed block is rubber material, the fixed block is installed on the rotating shaft through the driving component, the driving component drives the fixed movement, so that the fixed block abuts against the vulcanizing bladder, and the vulcanizing bladder can rotate with the rotating shaft, the placement plate is installed on the workbench through the lifting component, the vulcanizing bladder that is not fixed is placed through the placement plate, so that it is convenient for the fixed block to fix the vulcanizing bladder, the placement plate is controlled to move downward through the lifting component, so that it is convenient for the rotating shaft to drive the vulcanizing bladder to rotate through the fixed block, and then it is convenient for the staff to process the surface of the vulcanizing bladder, the rotating component is installed on the workbench, and the rotating shaft is driven to rotate through the rotating component, so that the rotating shaft drives the vulcanizing bladder to rotate, thereby realizing automatic surface treatment of the vulcanizing bladder and improving the processing efficiency of the vulcanizing bladder. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below.

[0013] Figure 1 The utility model is a schematic diagram of the overall structure of a vulcanizing bladder surface automatic treatment device according to the first embodiment of the present invention.

[0014] Figure 2 It is a front view of an automatic surface treatment device for a vulcanizing bladder according to the first embodiment of the utility model.

[0015] Figure 3 It is a schematic diagram of the installation of the support frame and the reinforcement ring of the second embodiment of the utility model.

[0016] In the figure: 100-workbench, 101-rotating shaft, 102-fixed block, 103-placing plate, 104-fixed ring, 105-first hydraulic rod, 106-mounting seat, 107-second hydraulic rod, 108-mounting frame, 109-motor, 110-driving gear, 111-transmission gear, 212-support frame, 213-reinforcement ring. DETAILED DESCRIPTION

[0017] Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, but should not be understood as limiting the present invention.

[0018] The first embodiment of the present application is:

[0019] See also Figure 1 and Figure 2 ,in, Figure 1 This is a schematic diagram of the overall structure of an automatic surface treatment device for a vulcanizing bladder according to the first embodiment of the utility model. Figure 2 It is a front view of an automatic surface treatment device for a vulcanizing bladder according to the first embodiment of the utility model.

[0020] The utility model provides an automatic surface treatment device for a vulcanizing bladder, comprising a workbench 100 and a rotating assembly, wherein the rotating assembly comprises a rotating shaft 101, a driving member, a fixed block 102, a placing plate 103, a lifting member and a rotating member, wherein the driving member comprises a fixed ring 104 and a first hydraulic rod 105, the lifting member comprises a mounting seat 106 and a second hydraulic rod 107, and the rotating member comprises a mounting frame 108, a motor 109, a driving gear 110 and a transmission gear 111. The above-mentioned scheme solves the problem that when applying materials, workers need to hold the vulcanizing bladder for brushing treatment, and workers need to rotate the vulcanizing bladder while brushing, which makes it very inconvenient to treat the surface of the vulcanizing bladder, thereby greatly reducing the production efficiency. It can be understood that the above-mentioned scheme can be used in the scene of automatic surface treatment of the vulcanizing bladder, and can also make the equipment run more stably.

[0021] According to this specific embodiment, a workbench 100 is included, and the surface treatment of the vulcanization bladder is completed on the workbench 100. Through this solution, the surface of the vulcanization bladder is automatically treated, thereby improving the processing efficiency of the vulcanization bladder.

[0022] The rotating shaft 101 is rotatably connected to the workbench 100 and is located at the center of the long direction of the workbench 100. The fixed block 102 is connected to the rotating shaft 101 through the driving component, and the driving component drives the fixed block 102 to move. The placement plate 103 is connected to the workbench 100 through the lifting component, and the lifting component drives the placement plate 103 to move. The rotating component is installed on the workbench 100, and the rotating component drives the rotating shaft 101 to rotate. The rotating shaft 101 is installed on the workbench 100 through a bearing, and the two ends of the rotating shaft 101 extend out of the workbench 100, so that the rotating shaft 101 can rotate on the workbench 100. The material of the fixed block 102 is rubber. The fixed block 102 is installed on the rotating shaft 101 through the driving component. The driving component drives the fixed block 102 to move, so that the fixed block 102 abuts against the vulcanization bladder and enables the vulcanization bladder to rotate with the rotating shaft 101. The placing plate 103 is installed on the workbench 100 through the lifting component. The unfixed vulcanization bladder is placed on the placing plate 103, so that the fixed block 102 fixes the vulcanization bladder. The placing plate 103 is controlled to move downward by the lifting component, so that the rotating shaft 101 drives the vulcanization bladder to rotate through the fixed block 102, so as to facilitate the staff to process the surface of the vulcanization bladder. The rotating component is installed on the workbench 100, and the rotating shaft 101 is driven to rotate by the rotating component, so that the rotating shaft 101 drives the vulcanization bladder to rotate, thereby realizing automated surface treatment of the vulcanization bladder and improving the processing efficiency of the vulcanization bladder.

[0023] Secondly, the fixing ring 104 is fixedly connected to the rotating shaft 101 and is located on a side of the rotating shaft 101 away from the workbench 100; the first hydraulic rod 105 is fixedly connected to the fixing ring 104 and is located on a side of the fixing ring 104 away from the rotating shaft 101, and is connected to the fixing block 102. The fixing ring 104 is installed on the end of the rotating shaft 101 away from the workbench 100 by bolts, the first hydraulic rod 105 is installed on the side of the fixing ring 104 away from the rotating shaft 101 by bolts, and the fixing block 102 is installed on the output end of the first hydraulic rod 105 by bolts. The fixing block 102 is driven to move by the first hydraulic rod 105, so that the fixing block 102 fixes the vulcanization bladder, and then the rotating shaft 101 can drive the vulcanization bladder to rotate.

[0024] At the same time, the mounting seat 106 is fixedly connected to the workbench 100 and is located on a side of the workbench 100 close to the rotating shaft 101; the second hydraulic rod 107 is fixedly connected to the mounting seat 106 and is located on a side of the mounting seat 106 away from the workbench 100, and is connected to the placement plate 103, the mounting seat 106 is installed above the workbench 100 by bolts, the second hydraulic rod 107 is installed on the mounting seat 106 by bolts, and the placement plate 103 is installed on the output shaft of the second hydraulic rod 107 by bolts, so that the second hydraulic rod 107 drives the placement plate 103 to move up and down, so that the placement plate 103 can support the vulcanization bladder and stay away from the vulcanization bladder after the vulcanization bladder is fixed by the fixed block 102, so that the rotating shaft 101 drives the vulcanization bladder to rotate.

[0025] In addition, the mounting frame 108 is fixedly connected to the workbench 100 and is located on a side of the workbench 100 away from the mounting seat 106; the motor 109 is fixedly connected to the mounting frame 108 and is located on a side of the mounting frame 108 close to the workbench 100; the driving gear 110 is fixedly connected to the motor 109 and is located at the output end of the motor 109; the transmission gear 111 is fixedly connected to the rotating shaft 101 and is located at one end of the rotating shaft 101 close to the driving gear 110, and is meshed with the driving gear 110. 108 is installed under the workbench 100 by bolts, and the motor 109 is installed on the side of the mounting frame 108 close to the workbench 100 by bolts. The driving gear 110 is precisely connected to the output end of the motor 109, so that the motor 109 drives the driving gear 110 to rotate, and the transmission gear 111 is precisely connected to the end of the rotating shaft 101 away from the fixing ring 104, and meshes with the driving gear 110, so that the motor 109 drives the rotating shaft 101 to rotate through the cooperation of the driving gear 110 and the transmission gear 111.

[0026] Using an automatic surface treatment equipment for a vulcanization bladder according to the present embodiment, after placing the vulcanization bladder on the placement plate 103, start the first hydraulic rod 105, which drives the fixing block 102 to contact the vulcanization bladder, thereby fixing the vulcanization bladder. Start the second hydraulic rod 107 to make the placement plate 103 leave the vulcanization bladder. At this time, start the motor 109, which drives the rotating shaft 101 to rotate through the cooperation of the driving gear 110 and the transmission gear 111, so that the rotating shaft 101 drives the vulcanization bladder to rotate, thereby facilitating workers to process the surface of the vulcanization bladder and improving work efficiency.

[0027] The second embodiment of the present application is:

[0028] Based on the first embodiment, please refer to Figure 3 ,in, Figure 3 It is a schematic diagram of the installation of the support frame and the reinforcement ring of the second embodiment of the utility model.

[0029] The rotating assembly of this embodiment further includes a support frame 212 and a reinforcement ring 213 .

[0030] Among them, the support frame 212 is fixedly connected to the workbench 100 and is located on a side of the workbench 100 away from the mounting frame 108; the reinforcement ring 213 is fixedly connected to the support frame 212 and is located on a side of the support frame 212 away from the workbench 100, and is connected to the rotating shaft 101, the support frame 212 is installed on a side of the workbench 100 away from the mounting frame 108 by bolts, the reinforcement ring 213 is installed on the support frame 212 by bolts, and is connected to the rotating shaft 101 through a bearing, so that the rotating shaft 101 rotates on the reinforcement ring 213.

[0031] By using the automatic surface treatment equipment for vulcanizing bladders of the present embodiment, the cooperation between the support frame 212 and the reinforcement ring 213 can increase the stability of the rotating shaft 101 and prevent the rotating shaft 101 from tilting during long-term use.

[0032] What is disclosed above is only one of the multiple preferred embodiments of the present application, and cannot be used to limit the scope of rights of the present application. Ordinary technicians in this field can understand that all or part of the processes of implementing the above embodiments and equivalent changes made according to the claims of the present application are still within the scope covered by the present application.

Claims

1. An automatic surface treatment equipment for a vulcanizing bladder, comprising a workbench, characterized in that: Also included is a rotating assembly; The rotating assembly includes a rotating shaft, a driving component, a fixed block, a placement plate, a lifting component and a rotating component. The rotating shaft is rotatably connected to the workbench and is located at the center of the workbench in the long direction. The fixed block is connected to the rotating shaft through the driving component, and the driving component drives the fixed block to move. The placement plate is connected to the workbench through the lifting component, and the lifting component drives the placement plate to move. The rotating component is installed on the workbench, and the rotating component drives the rotating shaft to rotate.

2. The automatic surface treatment equipment for curing bladder according to claim 1, characterized in that: The driving component includes a fixed ring and a first hydraulic rod. The fixed ring is fixedly connected to the rotating shaft and is located on a side of the rotating shaft away from the workbench; the first hydraulic rod is fixedly connected to the fixed ring and is located on a side of the fixed ring away from the rotating shaft and is connected to the fixed block.

3. The automatic surface treatment equipment for curing bladder according to claim 1, characterized in that: The lifting component includes a mounting seat and a second hydraulic rod. The mounting seat is fixedly connected to the workbench and is located on a side of the workbench close to the rotating shaft. The second hydraulic rod is fixedly connected to the mounting seat and is located on a side of the mounting seat away from the workbench and is connected to the placement plate.

4. The automatic surface treatment equipment for curing bladder according to claim 3, characterized in that: The rotating component includes a mounting frame, a motor, a driving gear and a transmission gear. The mounting frame is fixedly connected to the workbench and is located on a side of the workbench away from the mounting seat; the motor is fixedly connected to the mounting frame and is located on a side of the mounting frame close to the workbench; the driving gear is fixedly connected to the motor and is located at an output end of the motor; the transmission gear is fixedly connected to the rotating shaft and is located at one end of the rotating shaft close to the driving gear, and is meshed with the driving gear.

5. The automatic surface treatment equipment for curing bladder according to claim 4, characterized in that: The rotating assembly also includes a support frame and a reinforcement ring. The support frame is fixedly connected to the workbench and is located on a side of the workbench away from the mounting frame; the reinforcement ring is fixedly connected to the support frame and is located on a side of the support frame away from the workbench and is connected to the rotating shaft.