Plastic particle press vulcanizer

The plastic particle flat vulcanizer addresses safety and energy efficiency issues by using movable plates and insulation to facilitate safe product handling and reduce heat loss.

CN222245693UActive Publication Date: 2024-12-27JIANGSU JINQI POLYMER MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202323612686.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-28
Publication Date
2024-12-27
Estimated Expiration
2033-12-28

AI Technical Summary

Technical Problem

Existing plastic particle vulcanizers pose safety risks due to high temperatures causing burns during product removal and suffer from significant heat loss and energy waste.

Method used

A plastic particle flat vulcanizer design featuring movable plates, heat preservation components, and insulation mechanisms to ensure safe product handling and reduce energy loss.

Benefits of technology

Ensures operator safety by creating a gap between the product and the heating plate for easy removal and reduces heat loss through insulation, thereby avoiding burns and energy waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a plastic particle plate vulcanizing machine, belongs to the field of plastic particle processing equipment, and is used for solving the problems that the safety is difficult to guarantee when a product is taken and the heat loss is large when the product is heated. The device comprises a vertical rod, a first movable plate and a second movable plate are movably installed on the vertical rod, a first heating plate is fixedly installed on the second movable plate, a limiting block is fixedly installed at the top of the vertical rod, a second heating plate is fixedly installed at the bottom of the limiting block, and heat preservation assemblies are fixedly installed on the first heating plate and the second heating plate. By means of the heat preservation assembly, after heating is completed, a product is scooped up through a moving block, an operator can conveniently clamp the product, safety is guaranteed when the product is taken, meanwhile, sealing heat preservation is conducted on the two sides of the first heating plate and the two sides of the second heating plate in the heating process through cooperation of a cover plate and a transverse plate, and the heat preservation efficiency is improved. Energy waste is avoided, and the machining cost is saved.
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Description

Technical Field

[0001] The utility model relates to the field of plastic particle processing equipment, in particular to a plastic particle flat plate vulcanizing machine. Background Art

[0002] The plastic pellet flat vulcanizer is a device used to process plastic pellets. It is mainly used to heat and pressurize plastic pellets to make them undergo a vulcanization reaction under certain conditions, thereby forming a solid flat product.

[0003] However, in the prior art, after the vulcanization of plastic particles is completed, the operator needs to take the product off and place it on the cooling plate. Since the product is attached to the heating plate, the employee usually takes it directly from the heating plate wearing gloves. However, the temperature of the heating plate is high at this time, and the operator is prone to burns when taking the product, which is less safe and difficult to ensure the safety of taking the product.

[0004] Moreover, when vulcanizing plastic particles, due to the lack of corresponding insulation components, the heat loss and energy loss are large, which in turn wastes energy and processing costs;

[0005] In view of the above technical defects, a solution is now proposed. Utility Model Content

[0006] The utility model aims to provide a plastic particle flat vulcanizer to solve the problems of the existing vulcanizer that it is easy to cause burns when removing products from the heating plate, it is difficult to ensure safety and the heat loss is large during heating.

[0007] The purpose of the utility model can be achieved through the following technical scheme: a plastic particle flat vulcanizer comprises a base, a shell 1 is fixedly installed on the base, a fixed plate is fixedly installed on the top of the shell 1, a cylinder is fixedly installed inside the shell 1, vertical rods are fixedly installed at the four corners of the fixed plate, movable plates 1 and 2 are movably installed on the vertical rods, the movable plate 2 is located above the movable plate 1, a heat dissipation plate is fixedly installed on the movable plate 1, a heating plate 1 is fixedly installed on the movable plate 2, a limiting block is fixedly installed on the top of the vertical rod, a heating plate 2 is fixedly installed on the bottom of the limiting block, and insulation components are fixedly installed on the heating plate 1 and the heating plate 2.

[0008] Preferably, a shell 2 is fixedly mounted on the base, the shell 2 is located on one side of the shell 1, a control cabinet is arranged on one side of the fixed plate, and the control cabinet is fixedly connected to the fixed plate and the limit block.

[0009] Preferably, the heat preservation assembly comprises a connecting plate 1 and a connecting plate 2, wherein the connecting plate 1 is fixedly mounted on both sides of the heating plate 1, and the connecting plate 2 is fixedly mounted on both sides of the heating plate 2.

[0010] Preferably, a plurality of slide grooves are provided on the connecting plate, a moving block is movably installed on the connecting plate, a slider is fixedly installed at the bottom of the moving block, the slider is movably installed in the slide groove, a cross plate is fixedly installed on the connecting plate, and the side of the moving block away from the heating plate is fixedly connected to the cross plate through a spring.

[0011] Preferably, a plurality of grooves are provided at the bottom of the second connecting plate, the positions of the grooves are adapted to the moving block, a first inclined surface is provided in the groove, a second inclined surface is provided on the top surface of the moving block, and the first inclined surface abuts against the second inclined surface.

[0012] Preferably, a cover plate is fixedly installed on the top of the second connecting plate, the cover plate is located above the horizontal plate, and the bottom of the cover plate is in contact with the upper surface of the horizontal plate.

[0013] The beneficial effects of the utility model are as follows:

[0014] (1) The utility model uses a moving block and a groove in coordination. First, the product to be vulcanized is placed on the heating plate 1, and the bottom cylinder is started. The cylinder is used to drive the movable plate 1 to move upward, and then the movable plate 1 is used to push the movable plate 2 to move upward until the heating plate 1 and the heating plate 2 are in contact with each other, so as to heat the product. At the same time, in the process of the heating plate 1 and the heating plate 2 being in contact with each other, the groove first contacts with the moving block, and the first inclined surface 1 and the second inclined surface are squeezed. At this time, the spring is gradually compressed, and the slider slides in the slide groove until the heating plate 1 and the heating plate 2 are in contact with each other. The moving block moves to one side of the groove. After the heating is completed, the cylinder is used to drive the heating plate 1 and the heating plate 2 to separate. Under the action of the spring, the moving block is pushed to reset. The moving blocks on both sides of the product are used to scoop up the product from the bottom of the product, so that a gap is generated between the product and the heating plate 1, which is convenient for operators to clamp and effectively avoid the phenomenon of scalding the operators, thereby ensuring the safety when taking the product.

[0015] (2) The utility model uses the cover plate and the horizontal plate in combination. After the heating plate 1 and the heating plate 2 are attached, the lower surface of the cover plate is attached to the upper surface of the horizontal plate, thereby sealing the two sides of the heating plate 1 and the heating plate 2, thereby keeping the heat during heating, reducing heat loss, improving heating efficiency, avoiding energy waste and saving processing costs;

[0016] In summary, the utility model utilizes the provided heat preservation component to ensure the safety when taking out the product while avoiding the waste of energy and saving the processing cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The utility model is further described below in conjunction with the accompanying drawings;

[0018] Figure 1 It is a structural schematic diagram of the utility model;

[0019] Figure 2It is a schematic diagram of the structure of the heating plate 1 and the heating plate 2 in the utility model;

[0020] Figure 3 yes Figure 2 Schematic diagram of the structure of part A;

[0021] Figure 4 It is a structural schematic diagram of the moving block in the utility model;

[0022] Figure 5 It is a structural schematic diagram of the groove in the utility model;

[0023] Figure 6 yes Figure 5 The structural diagram of part B;

[0024] Figure 7 It is a structural schematic diagram of the cover plate and the cross plate in the utility model.

[0025] Legend: 1. Base; 101. Shell 2; 102. Control cabinet; 2. Shell 1; 3. Fixed plate; 301. Cylinder; 302. Vertical rod; 303. Movable plate 1; 304. Movable plate 2; 305. Heat sink; 306. Heating plate 1; 307. Heating plate 2; 4. Limit block; 5. Insulation assembly; 501. Connecting plate 1; 502. Connecting plate 2; 503. Slide; 504. Moving block; 505. Slider; 506. Horizontal plate; 507. Groove; 508. First slope; 509. Second slope; 510. Cover plate. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] Embodiment 1:

[0028] The present embodiment is used to solve the problem that during use of the flat vulcanizer in the prior art, after the vulcanization of the plastic particles is completed, the operator needs to remove the product and place it on the cooling plate. Since the product is in contact with the heating plate, the employee usually wears gloves to directly take the product from the heating plate. However, the temperature of the heating plate is relatively high at this time, and the operator is prone to burns when taking the product, which reduces the safety and makes it difficult to ensure the safety of the product.

[0029] See also Figure 1 - Figure 4As shown, this embodiment is a plastic particle flat vulcanizer, including a base 1, a shell 2 is fixedly installed on the base 1, a fixed plate 3 is fixedly installed on the top of the shell 2, a cylinder 301 is fixedly installed inside the shell 2, vertical rods 302 are fixedly installed at the four corners of the fixed plate 3, and a movable plate 1 303 and a movable plate 2 304 are movably installed on the vertical rod 302, and the movable plate 2 304 is located above the movable plate 1 303. A heat dissipation plate 305 is fixedly installed on the movable plate 1 303, and a heating plate 1 306 is fixedly installed on the movable plate 2 304. A limiting block 4 is fixedly installed on the top of the vertical rod 302, and a heating plate 2 307 is fixedly installed on the bottom of the limiting block 4. The heating plates 1 306 and the heating plates 2 307 are fixedly installed with a heat preservation component 5. A shell 2 101 is fixedly installed on the base 1, and the shell 2 101 is located on one side of the shell 2. A control cabinet 102 is arranged on one side of the fixed plate 3, and the control cabinet 102 is connected to the fixed plate 3. The heat preservation component 5 is fixedly connected to the limit block 4, and includes a connecting plate 1 501 and a connecting plate 2 502. The connecting plate 1 501 is fixedly installed on both sides of the heating plate 1 306, and the connecting plate 2 502 is fixedly installed on both sides of the heating plate 2 307. A plurality of slide grooves 503 are provided on the connecting plate 1 501, and a moving block 504 is movably installed on the connecting plate 1 501. A slider 505 is fixedly installed at the bottom of the moving block 504, and the slider 505 is movably installed in the slide groove 503. A cross plate 506 is fixedly installed on the connecting plate 1 501. The side of the moving block 504 away from the heating plate 1 306 is fixedly connected to the cross plate 506 through a spring. A plurality of grooves 507 are provided at the bottom of the connecting plate 2 502, and the position of the grooves 507 is adapted to the moving block 504. A first inclined surface 508 is provided in the groove 507, and a second inclined surface 509 is provided on the top surface of the moving block 504, and the first inclined surface 508 is abutted against the second inclined surface 509.

[0030] First, place the product to be vulcanized on the heating plate 1 306, start the bottom cylinder 301, use the cylinder 301 to drive the movable plate 1 303 to move upward, and then use the movable plate 1 303 to push the movable plate 2 304 to move upward until the heating plate 1 306 and the heating plate 2 307 are in contact with each other, so as to heat the product. At the same time, in the process of the heating plate 1 306 and the heating plate 2 307 being in contact with each other, the groove 507 first contacts with the moving block 504, and the first inclined surface 508 and the second inclined surface 509 are squeezed. At this time, the spring is gradually compressed, and the slider 505 slides in the slide groove 503. The moving block 504 is moved to one side of the groove 507 until the heating plate 1 306 is fitted with the heating plate 2 307. After the heating is completed, the cylinder 301 is used to drive the heating plate 1 306 and the heating plate 2 307 to separate. Under the action of the spring, the moving block 504 is pushed to reset. The moving blocks 504 on both sides of the product are used to scoop up the product from the bottom of the product to create a gap between the product and the heating plate 1 306, which is convenient for operators to pick up and effectively avoid scalding the operators. The coordinated use of the moving block 504 and the groove 507 ensures the safety of taking the product.

[0031] Embodiment 2:

[0032] This embodiment is used to solve the problem that when vulcanizing plastic particles, due to the lack of a corresponding heat insulation component 5, there is a large heat loss and energy loss, which in turn wastes energy and processing costs.

[0033] See also Figure 5 - Figure 7 As shown, the utility model further includes a cover plate 510 , which is fixedly mounted on the top of the second connecting plate 502 . The cover plate 510 is located above the horizontal plate 506 , and the bottom of the cover plate 510 is in contact with the upper surface of the horizontal plate 506 .

[0034] After the heating plate 1 306 and the heating plate 2 307 are fitted together, the lower surface of the cover plate 510 is fitted with the upper surface of the horizontal plate 506, so as to seal both sides of the heating plate 1 306 and the heating plate 2 307, thereby keeping them warm during heating, reducing heat loss and improving heating efficiency. By using the cover plate 510 and the horizontal plate 506 in coordination, energy waste can be avoided and processing costs can be saved.

[0035] In combination with Example 1 and Example 2, by setting up the insulation component 5, the moving block 504 is used to scoop up the product after the heating is completed, which is convenient for the operator to clamp the product and ensure the safety when taking the product. At the same time, the cover plate 510 and the cross plate 506 are used to seal and insulate both sides of the heating plate 1 306 and the heating plate 2 307 during the heating process, thereby avoiding energy waste and saving processing costs.

[0036] The working process and principle of the utility model are as follows:

[0037] In the first step, the product to be vulcanized is placed on the heating plate 1 306, the bottom cylinder 301 is started, and the cylinder 301 is used to drive the movable plate 1 303 to move upward, and then the movable plate 1 303 is used to push the movable plate 2 304 to move upward until the heating plate 1 306 and the heating plate 2 307 are attached to each other, so as to heat the product. At the same time, during the process of the heating plate 1 306 and the heating plate 2 307 being attached to each other, the groove 507 first contacts the moving block 504, and the first inclined surface 508 and the second inclined surface 509 are squeezed. At this time, the spring is gradually compressed, and the slider 505 slides in the slide groove 503 until the heating plate 1 306 and the heating plate 2 307 are attached, and the moving block 504 moves to one side of the groove 507. After the heating is completed, the cylinder 301 is used to drive the heating plate 1 306 and the heating plate 2 307 to separate. Under the action of the spring, the moving block 504 is pushed to reset. The moving blocks 504 on both sides of the product are used to scoop up the product from the bottom of the product, so that a gap is generated between the product and the heating plate 1 306, which is convenient for the operator to pick up, effectively avoiding the phenomenon of scalding the operator, and ensuring the safety when taking the product;

[0038] In the second step, after the heating plate 1 306 and the heating plate 2 307 are attached, the lower surface of the cover plate 510 is attached to the upper surface of the horizontal plate 506, so as to seal both sides of the heating plate 1 306 and the heating plate 2 307, thereby keeping the heat during heating, reducing heat loss, improving heating efficiency, avoiding energy waste and saving processing costs;

[0039] The utility model utilizes the heat preservation component 5 to ensure the safety when taking out the product, avoid the waste of energy and save the processing cost.

[0040] The above contents are merely examples and explanations of the structure of the present invention. The technicians in this technical field may make various modifications or additions to the specific embodiments described or replace them in a similar manner. As long as they do not deviate from the structure of the invention or exceed the scope defined by the claims, they should all fall within the protection scope of the present invention.

[0041] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0042] The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to only specific implementation methods. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A plastic particle flat vulcanizing machine, comprising a base (1), a housing (2) fixedly mounted on the base (1), a fixing plate (3) fixedly mounted on the top of the housing (2), characterized in that: A cylinder (301) is fixedly installed inside the shell (2); vertical rods (302) are fixedly installed at the four corners of the fixed plate (3); a movable plate (303) and a movable plate (304) are movably installed on the vertical rod (302); the movable plate (304) is located above the movable plate (303); a heat dissipation plate (305) is fixedly installed on the movable plate (303); a heating plate (306) is fixedly installed on the movable plate (304); a limit block (4) is fixedly installed on the top of the vertical rod (302); a heating plate (307) is fixedly installed on the bottom of the limit block (4); and a heat preservation component (5) is fixedly installed on the heating plate (306) and the heating plate (307).

2. The plastic particle flat vulcanizing machine according to claim 1, characterized in that: A second shell (101) is fixedly mounted on the base (1), the second shell (101) being located on one side of the first shell (2), a control cabinet (102) being arranged on one side of the fixing plate (3), the control cabinet (102) being fixedly connected to the fixing plate (3) and the limit block (4).

3. The plastic particle vulcanizing machine according to claim 1, characterized in that: The heat preservation component (5) comprises a connecting plate 1 (501) and a connecting plate 2 (502), wherein the connecting plate 1 (501) is fixedly mounted on both sides of the heating plate 1 (306), and the connecting plate 2 (502) is fixedly mounted on both sides of the heating plate 2 (307).

4. The plastic particle flat vulcanizing machine according to claim 3, characterized in that: The connecting plate 1 (501) is provided with a plurality of slide grooves (503), a moving block (504) is movably mounted on the connecting plate 1 (501), a slider (505) is fixedly mounted on the bottom of the moving block (504), the slider (505) is movably mounted in the slide groove (503), a transverse plate (506) is fixedly mounted on the connecting plate 1 (501), and a side of the moving block (504) away from the heating plate 1 (306) is fixedly connected to the transverse plate (506) via a spring.

5. The plastic particle flat vulcanizing machine according to claim 4, characterized in that: The bottom of the second connecting plate (502) is provided with a plurality of grooves (507), the positions of the grooves (507) are adapted to the moving block (504), a first inclined surface (508) is provided in the grooves (507), a second inclined surface (509) is provided on the top surface of the moving block (504), and the first inclined surface (508) and the second inclined surface (509) are abutted against each other.

6. The plastic particle vulcanizing machine according to claim 5, characterized in that: A cover plate (510) is fixedly mounted on the top of the second connecting plate (502); the cover plate (510) is located above the transverse plate (506), and the bottom of the cover plate (510) is in contact with the upper surface of the transverse plate (506).