Acryl plate heating equipment
By designing an acrylic plate heating device including a base, shell, heating parts and moving parts, using steam heating and recycling systems, the problem of difficulty in temperature control and convenient removal in existing equipment is solved, and uniform heating is achieved and convenient operation.
Patent Information
- Application Number
- CN202420444147.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-07
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-03-07
AI Technical Summary
The temperature in existing acrylic plate heating equipment is not easy to control, and deformation and melting are prone to occur. After heating, the temperature is too high and it is difficult to remove, and the liquid is inconvenient to replace.
A heating device for acrylic plates including a base, a housing, a heating part and a moving part is designed, and a heating system consisting of a water storage tank, a heating pipe, an isolation piece, a temperature measuring piece, a steam pipe, a condenser and a return pipe are formed. , use steam heating and realize the movement of the pallet through the motor and gear rod to ensure temperature control and convenient removal of the plate.
The uniform heating of the acrylic plate is achieved to prevent deformation and excessive temperature, and is easy to take out after heating, recycling and saving resources, and improving working efficiency.
Smart Images
Figure CN222245704U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of acrylic plate heating, in particular to acrylic plate heating equipment. Background Art
[0002] Acrylic, also known as specially treated organic glass, is a replacement product of organic glass. Light boxes made of acrylic have good light transmission, pure color, rich colors, beautiful and smooth, taking into account both day and night effects, long service life, and no impact on use. They are generally used for lampshade processing. Acrylic sheets colored with dyes have good color development effects. In addition, acrylic sheets have excellent weather resistance, high surface hardness and surface gloss, and good high temperature resistance. Acrylic sheets have good processing performance and can be divided into casting type and extrusion type according to the production process. And they have excellent weather resistance, acid resistance, and alkali resistance. For many years, thermoforming has been one of the most creative uses of acrylic sheets. .
[0003] At present, most of the acrylic plate heating equipment on the market is difficult to control the temperature during heating, and is prone to deformation, melting and other phenomena. After heating, it is difficult to take out due to the high temperature, and the liquid in the heating pool is also difficult to replace, which brings inconvenience to the staff's work. Utility Model Content
[0004] The purpose of the utility model is to provide an acrylic plate heating device to solve the problem of difficult temperature control during heating proposed in the above background technology. To achieve the above purpose, the utility model provides the following technical solutions: an acrylic plate heating device, comprising a base, the top of the base is fixedly connected to the bottom of the shell, the inner side wall of the shell is fixedly connected to one side of the workpiece, and the bottom of the workpiece is movably abutted against the top of the heating element.
[0005] The bottom of the heating element is movably abutted against the top of the base, the top of the base is fixedly connected to the bottom of the moving element, and the front surface of the moving element is movably abutted against the back surface of the processing element.
[0006] Preferably, the pedestal is composed of four legs and a base, and the tops of the four legs are fixedly connected to the bottom of the base, and the four legs are symmetrically arranged with the center line of the base as the axis of symmetry.
[0007] Preferably, the shell includes a shell, a sliding door and a top plate, and one side of the shell is hingedly connected to one side of the sliding door through a hinge, the top of the shell is fixedly connected to the bottom of the top plate, and the bottom of the shell is fixedly connected to the top of the base.
[0008] Preferably, the heating element is composed of a water storage tank, a heating tube, an isolation block, a temperature measuring block, a steam pipe, a condenser and a reflux pipe, and the inner bottom wall of the water storage tank is fixedly connected to the bottom of the heating tube, the top of the water storage tank is movably abutted against the bottom of the isolation block, and the inner side wall and the inner bottom wall of the isolation block are movably abutted against the outer side wall and the bottom of the temperature measuring block respectively, the inner side wall of the isolation block is fixedly connected to the outer side wall of the steam pipe, and one end of the steam pipe is fixedly connected to the inner side wall of one side of the condenser, the front outer side wall of the condenser is fixedly connected to one end of the reflux pipe, and the bottom of the water storage tank is movably abutted against the top of the base.
[0009] Preferably, the processing part includes a support plate, two sliding blocks and two guide plates, and the two sides of the support plate are respectively fixedly connected to the one side of the two sliding blocks, the bottom and top of the two sliding blocks are respectively slidably connected to the inner bottom wall and the inner top wall of the two guide plates, and one sliding block and one guide plate form a group, the two groups of sliding blocks and guide plates are symmetrically arranged with the center line of the support plate as the symmetry axis, and one side of the two guide plates are respectively fixedly connected to the inner side walls on both sides of the shell, the other sides of the two guide plates are respectively fixedly connected to the two sides of the isolation block, and the bottom of the support plate is movably abutted against the top of the isolation block.
[0010] Preferably, the movable part is composed of a motor, a gear rod and a rack, and the output end of the motor is fixedly connected to the bottom end of the gear rod, the outer wall at the top of the gear rod is meshingly connected to the outer wall on one side of the rack, and the bottom of the motor is fixedly connected to the top of the base, the motor is electrically connected to the heating tube and the temperature measuring block respectively, and one end of the front side of the rack is movably abutted against the back side of the support plate.
[0011] Compared with the prior art, the utility model has the following beneficial effects:
[0012] In the utility model, threaded holes are provided on the sliding door and the shell body for installing hinges. The acrylic plate to be heated is placed in the support plate, and the support plate is pushed in to drive the sliding block to slide on the guide plate, so that people can use it more labor-savingly. After the acrylic plate is placed in, the sliding door is rotated around the hinge to be closed, and the motor is started to drive the gear rod to rotate. The gear rod and the rack are meshed with each other to realize transmission, drive the rack to move horizontally, and the rack can push the support plate to move outward, so that the staff can take out the acrylic plate conveniently after heating.
[0013] In the utility model, the heating tube is started, and the heating tube is heated to increase the water temperature in the water storage tank. After the water temperature in the water storage tank is increased, the isolation block can prevent water vapor from entering the upper layer, and the water vapor enters the steam pipe to heat the acrylic plate. The water vapor passes into the condenser from the steam pipe, and returns to the water storage tank through the reflux pipe after cooling, so that resources are recycled and saved. A temperature measuring block is provided in the isolation block, and the ambient temperature can be detected at any time. The top plate is provided with heat dissipation holes, and the heat generated by the heating can be dissipated into the air, so as to prevent the acrylic plate from expanding and deforming when the temperature is too high. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0015] Figure 2 It is a cross-sectional view of the utility model;
[0016] Figure 3 It is an exploded view of the utility model.
[0017] Figure 4 It is an exploded view of the heating element in the utility model.
[0018] Figure 5 It is an exploded view of the moving parts in the utility model.
[0019] In the figure: 1. base; 101. four legs; 102. base; 2. outer shell; 201. shell; 202. sliding door; 203. top plate; 3. heating element; 301. water storage tank; 302. heating tube; 303. isolation block; 304. temperature measuring block; 305. steam pipe; 306. condenser; 307. reflux pipe; 4. processed part; 401. support plate; 402. two sliding blocks; 403. two guide plates; 5. moving part; 501. motor; 502. gear rod; 503. rack. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technical personnel in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figures 1 to 5 The utility model provides a technical solution: an acrylic plate heating device, including a base 1, the top of the base 1 is fixedly connected to the bottom of the shell 2, the inner wall of the shell 2 is fixedly connected to one side of the processing part 4, and the bottom of the processing part 4 is movably abutted against the top of the heating part 3.
[0022] The bottom of the heating element 3 is movably abutted against the top of the base 1 , the top of the base 1 is fixedly connected to the bottom of the moving element 5 , and the front surface of the moving element 5 is movably abutted against the back surface of the processing element 4 .
[0023] In this embodiment, Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5As shown, the base 1 is composed of four legs 101 and a base 102, and the tops of the four legs 101 are fixedly connected to the bottom of the base 102, and the four legs 101 are symmetrically arranged with the center line of the base 102 as the symmetry axis.
[0024] In this embodiment, Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, the shell 2 includes a shell 201, a sliding door 202 and a top plate 203, and one side of the shell 201 is hinged to one side of the sliding door 202 through a hinge, the top of the shell 201 is fixedly connected to the bottom of the top plate 203, and the bottom of the shell 201 is fixedly connected to the top of the base 102, the top plate 203 is provided with heat dissipation holes, which can dissipate the heat generated by heating into the air, and the sliding door 202 and the shell 201 are provided with threaded holes for installing hinges.
[0025] In this embodiment, Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, the heating element 3 is composed of a water storage tank 301, a heating tube 302, an isolation block 303, a temperature measuring block 304, a steam pipe 305, a condenser 306 and a return pipe 307, and the inner bottom wall of the water storage tank 301 is fixedly connected to the bottom of the heating tube 302, the top of the water storage tank 301 is movably abutted against the bottom of the isolation block 303, and the inner side wall and the inner bottom wall of the isolation block 303 are movably abutted against the outer side wall and the bottom of the temperature measuring block 304 respectively, the inner side wall of the isolation block 303 is fixedly connected to the outer side wall of the steam pipe 305, and one end of the steam pipe 305 is connected to the condenser 306. The inner wall on the side is fixedly connected, the front outer wall of the condenser 306 is fixedly connected to one end of the return pipe 307, and the bottom of the water storage tank 301 is movably abutted against the top of the base 102 to heat the heating tube 302. After the water temperature in the water storage tank 301 increases, the isolation block 302 can prevent water vapor from entering the upper layer, and the water vapor enters the steam pipe 305 to heat the acrylic plate. The water vapor passes into the condenser 306 from the steam pipe 305, and returns to the water storage tank through the return pipe 307 after cooling, so as to recycle and save resources. The temperature measuring block 304 can detect the ambient temperature.
[0026] In this embodiment, Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5As shown, the workpiece 4 includes a support plate 401, two sliding blocks 402 and two guide plates 403, and the two sides of the support plate 401 are fixedly connected to the one side of the two sliding blocks 402, the bottom and top of the two sliding blocks 402 are slidably connected to the inner bottom wall and the inner top wall of the two guide plates 403, and one sliding block 402 and one guide plate 403 are a group, and the two groups of sliding blocks 402 and guide plates 403 are symmetrically arranged with the center line of the support plate 401 as the symmetry axis, and the two guide plates 403 One side is fixedly connected to the inner side walls of the shell 201 on both sides, and the other sides of the two guide plates 403 are fixedly connected to the two sides of the isolation block 303, and the bottom of the support plate 401 is movably abutted against the top of the isolation block 303. A sliding groove is provided in the guide plate 403. The acrylic plate to be heated is placed in the support plate 401, and the support plate 401 is pushed in to drive the sliding block 402 to slide on the guide plate 403, making it more labor-saving for people to use. After the acrylic plate is placed in, the sliding door 202 is rotated around the hinge to close.
[0027] In this embodiment, Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, the moving part 5 is composed of a motor 501, a gear rod 502 and a rack 503, and the output end of the motor 501 is fixedly connected to the bottom end of the gear rod 502, the outer wall of the top of the gear rod 502 is meshed with the outer wall of one side of the rack 503, and the bottom of the motor 501 is fixedly connected to the top of the base 102, the motor 501 is electrically connected to the heating tube 302 and the temperature measuring block 304 respectively, and one end of the front side of the rack 503 is movably abutted against the back side of the support plate 401, and the motor 501 is started to drive The movable gear rod 502 rotates, and the gear rod 502 and the rack 503 are meshed with each other to realize transmission, driving the rack 503 to move horizontally. The rack 503 can push the support plate 401 to move outward, which is convenient for the staff to take out the acrylic plate after heating, and start the heating tube. By heating the heating tube 302 to increase the water temperature in the water storage tank 301, the acrylic plate can be heated. A temperature measuring block 304 is provided in the isolation block 303, which can detect the ambient temperature at any time to prevent the acrylic plate from expanding and deforming when the temperature is too high.
[0028] The use method and advantages of the utility model: When the acrylic plate heating device is working, the working process is as follows:
[0029] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5As shown, the top plate 203 is provided with heat dissipation holes, which can dissipate the heat generated by heating into the air. The sliding door 202 and the shell 201 are provided with threaded holes for installing hinges. The acrylic plate to be heated is placed in the support plate 401, and the support plate 401 is pushed in, which drives the sliding block 402 to slide on the guide plate 403, making it easier for people to use. After the acrylic plate is placed, the sliding door 202 is rotated around the hinge to close, and the motor 501 is started to drive the gear rod 502 to rotate. The gear rod 502 and the rack 503 are meshed with each other to realize transmission, which drives the rack 503 to move horizontally, and the rack 503 can push the support plate 401 to move outward. The motor 501 is electrically connected to the heating tube 302, and the heating tube 302 is heated to increase the water temperature in the water tank 301. After the water temperature in the water tank 301 increases, the isolation block 302 can prevent water vapor from entering the upper layer, and the water vapor enters the steam pipe 305 to heat the acrylic plate. The water vapor passes from the steam pipe 305 to the condenser 306, and after cooling, it returns to the water tank through the reflux pipe 307, which is recycled to save resources. The isolation block 303 is provided with a temperature measuring block 304, which can detect the ambient temperature at any time to prevent the acrylic plate from expanding and deforming when the temperature is too high.
[0030] The above shows and describes the basic principle, main features and advantages of the utility model. Technical staff in this industry should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. An acrylic plate heating device, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to the bottom of the shell (2), the inner side wall of the shell (2) is fixedly connected to one side of the processing piece (4), and the bottom of the processing piece (4) is movably abutted against the top of the heating piece (3); The bottom of the heating element (3) is movably abutted against the top of the base (1), the top of the base (1) is fixedly connected to the bottom of the moving element (5), and the front surface of the moving element (5) is movably abutted against the back surface of the processing element (4).
2. The acrylic plate heating device according to claim 1, characterized in that: The base (1) is composed of four supporting legs (101) and a base (102), and the tops of the four supporting legs (101) are fixedly connected to the bottom of the base (102), and the four supporting legs (101) are symmetrically arranged with the center line of the base (102) as the symmetry axis.
3. The acrylic plate heating device according to claim 2, characterized in that: The shell (2) comprises a shell (201), a sliding door (202) and a top plate (203), and one side of the shell (201) is hingedly connected to one side of the sliding door (202) via a hinge, the top of the shell (201) is fixedly connected to the bottom of the top plate (203), and the bottom of the shell (201) is fixedly connected to the top of the base (102).
4. The acrylic plate heating device according to claim 2, characterized in that: The heating element (3) is composed of a water storage tank (301), a heating pipe (302), an isolation block (303), a temperature measuring block (304), a steam pipe (305), a condenser (306) and a return pipe (307), wherein the inner bottom wall of the water storage tank (301) is fixedly connected to the bottom of the heating pipe (302), the top of the water storage tank (301) is movably abutted against the bottom of the isolation block (303), and the inner side wall of the isolation block (303) is in contact with the inner The bottom wall is movably abutted against the outer wall and the bottom of the temperature measuring block (304), the inner wall of the isolation block (303) is fixedly connected to the outer wall of the steam pipe (305), and one end of the steam pipe (305) is fixedly connected to the inner wall of one side of the condenser (306), the front outer wall of the condenser (306) is fixedly connected to one end of the return pipe (307), and the bottom of the water storage tank (301) is movably abutted against the top of the base (102).
5. The acrylic plate heating device according to claim 4, characterized in that: The processing part (4) comprises a support plate (401), two sliding blocks (402) and two guide plates (403), and the two sides of the support plate (401) are respectively fixedly connected to the one side of the two sliding blocks (402), the bottom and the top of the two sliding blocks (402) are respectively slidably connected to the inner bottom wall and the inner top wall of the two guide plates (403), and one sliding block (402) and one guide plate (403) form a group, and the two groups of sliding blocks (402) and guide plates (403) are symmetrically arranged with the center line of the support plate (401) as the symmetry axis, and one side of the two guide plates (403) is respectively fixedly connected to the inner side walls of the two sides of the shell (201), and the other sides of the two guide plates (403) are respectively fixedly connected to the two sides of the isolation block (303), and the bottom of the support plate (401) is movably abutted against the top of the isolation block (303).
6. The acrylic plate heating device according to claim 5, characterized in that: The movable member (5) is composed of a motor (501), a gear rod (502) and a rack (503), and the output end of the motor (501) is fixedly connected to the bottom end of the gear rod (502), the outer wall at the top end of the gear rod (502) is meshedly connected to the outer wall on one side of the rack (503), and the bottom of the motor (501) is fixedly connected to the top of the base (102), the motor (501) is electrically connected to the heating tube (302) and the temperature measuring block (304) respectively, and one end of the front side of the rack (503) is movably abutted against the back side of the support plate (401).