Extruder for producing cellulose acetate fiber rubber plate

By using a large-area heating plate and a magnesium oxide powder heating wire in the extruder for acetate fiber glue plate production, combined with a heat insulation cover and a speed reducer motor to drive the rotating roller, the problem of low heating efficiency of the existing hot-pressing extruder is solved. It realizes efficient heating and calendering of acetate fiber glue plates, improving production efficiency.

CN222245768UActive Publication Date: 2024-12-27WENZHOU YOUBANYOUYAN PLASTIC TECH CO LTD
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Patent Information

Application Number
CN202421035283.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2024-12-27
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

The existing hot-press extruder for the production of fiber acetate rubber sheets has low heating efficiency, resulting in a reduced calendering efficiency of fiber acetate rubber sheets.

Method used

An extruder for the production of fiber acetate rubber sheets was designed, using a large heating plate and a magnesium oxide powder filled electric heating wire. The heating was controlled by a thermostat, combined with a heat insulation cover to prevent heat conduction, and through a reducer motor Drive the rotating roller for material processing to achieve efficient heating and calendering.

Benefits of technology

The heating efficiency of the acetate fiber glue plate is improved, making it fully softened, making it easier to subsequent calendering treatment, and improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cellulose acetate fiber rubber plate production, and discloses an extruder for cellulose acetate fiber rubber plate production, which comprises a box body, a heating plate, a temperature controller, a material pressing roller and a bearing roller, heat insulation covers are fixed to the inner bottom and the inner top of the box body through bolts, heating plates are arranged in the heat insulation covers, electric heating wires are fixed into the heating plates at equal intervals through bolts, and the two ends of the inner bottom of the box body are rotationally connected with a first rotating roller and a second rotating roller through bearings correspondingly. Portal frames are welded to the tops of the layer plates, bearing rollers are rotationally connected into the portal frames through bearings, and lead screws are connected to the tops of the portal frames through threaded grooves. The acetate fiber rubber plate moving in the box body is heated through the heating plate with a large area, the heating efficiency is high, the acetate fiber rubber plate can be fully softened, the pressing roller and the bearing roller can conveniently calendaring the acetate fiber rubber plate, and the device is suitable for being widely popularized and used.
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Description

Technical Field

[0001] The utility model relates to the technical field of acetate fiber rubber sheet production, in particular to an extruder for acetate fiber rubber sheet production. Background Art

[0002] Cellulose acetate refers to a thermoplastic resin obtained by esterification with acetic acid as solvent and acetic anhydride as acetylating agent under the action of a catalyst. Cellulose acetate sheet is a common building material, usually used in building structures such as walls, floors and ceilings.

[0003] Cellulose acetate rubber sheet has the characteristics of fire resistance, water resistance, corrosion resistance, earthquake resistance, and heat insulation. It has been widely used in the construction field. In the production process of cellulose acetate rubber sheet, a calender is used to process it. The calender is also called a roller press or a rolling mill. Because it squeezes the material through two rollers and pushes it out, it is also called a sheet extruder.

[0004] Existing extruders for producing cellulose acetate sheets include hot pressing and cold pressing. However, the existing hot pressing extruders use heated rollers to heat press the sheets, and the heated rollers have low heating efficiency for the sheets, which reduces the calendering efficiency of the cellulose acetate sheets. Therefore, we propose an extruder for producing cellulose acetate sheets. Utility Model Content

[0005] Technical issues solved

[0006] In view of the deficiencies in the prior art, the utility model provides an extruder for producing cellulose acetate rubber sheets, which solves the problems raised by the background technology.

[0007] Technical Solution

[0008] The utility model provides the following technical solutions: an extruder for producing cellulose acetate rubber sheets, comprising a box body, a heating plate, a temperature controller, a nip roller and a bearing roller;

[0009] The bottom and the top of the box body are fixed with heat insulation covers by bolts, a heating plate is arranged inside the heat insulation cover, electric heating wires are fixed with bolts at equal intervals inside the heating plate, the two ends of the bottom of the box body are rotatably connected with a first rotating roller and a second rotating roller through bearings respectively, a layer plate is fixed with bolts at one end of the box body, a gantry is welded on the top of the layer plate, a load-bearing roller is rotatably connected to the inside of the gantry through bearings, a lead screw is connected to the top of the gantry through a threaded groove, the bottom end of the lead screw located inside the gantry is connected to a structural frame through a bearing, a pressing roller is rotatably connected to the inside of the structural frame through a bearing, and a temperature controller is installed on the top of the box body through a mounting seat.

[0010] Furthermore, a first reduction motor is installed on one end of the box body through a mounting frame, and an output shaft on one side of the first reduction motor is fixedly connected to one end of the first rotating roller through a connecting sleeve, and a second reduction motor is installed on the end of the box body away from the first reduction motor through a mounting frame, and an output shaft on one side of the second reduction motor is fixedly connected to one end of the second rotating roller through a connecting sleeve.

[0011] Furthermore, the detection end of the temperature controller is located inside the heating plate, and the current output end of the temperature controller is electrically connected to the current input end of the electric heating wire through a power line.

[0012] Furthermore, the interior of the heating plate located outside the electric heating wire is filled with magnesium oxide powder.

[0013] Furthermore, a feed trough is provided at one end of the box body, and a discharge trough is provided at the other end of the box body.

[0014] Furthermore, a rocker is provided at the top of the screw rod through a flat key fixing sleeve, and auxiliary rods are connected to the two ends of the top of the structural frame through threaded grooves, and the auxiliary rods penetrate the gantry.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] The first rotating roller and the second rotating roller rotate to push the acetate rubber sheet to move in the box, and the setting value of the temperature controller is set to control the heating of the electric heating wire. The magnesium oxide powder absorbs the temperature after the electric heating wire is heated and conducts it to the heating plate, thereby heating the acetate rubber sheet moving in the box. The setting of the heat insulation cover can prevent the heat on the heating plate from being conducted to the box;

[0017] The heated acetate sheet extends from the discharge chute and moves between the bearing roller and the nip roller, where it is extruded and calendered by the nip roller and the bearing roller. A person holds the rocker and rotates the screw rod to push the structural frame and the nip roller inside it up and down, so that the distance between the nip roller and the bearing roller can be adjusted according to the thickness of the acetate sheet or the process requirements.

[0018] The extruder for producing the cellulose acetate rubber sheet heats the cellulose acetate rubber sheet moving in the box through a heating plate with a large area, and has high heating efficiency, which can fully soften the cellulose acetate rubber sheet, making it easier for the nip roller and the carrier roller to calender the cellulose acetate rubber sheet. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 It is a cross-sectional view of the box body of the utility model;

[0021] Figure 3This is a schematic diagram of the internal structure of the gantry of the utility model;

[0022] In the figure: 1. box body; 2. layer plate; 3. heat insulation cover; 4. heating plate; 5. electric heating wire; 6. magnesium oxide powder; 7. first rotating roller; 8. second rotating roller; 9. first reduction motor; 10. second reduction motor; 11. temperature controller; 12. gantry; 13. screw rod; 14. structural frame; 15. pressing roller; 16. bearing roller; 17. auxiliary rod; 18. rocker; 19. feed chute; 20. discharge chute. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-3 In the embodiment of the utility model, it includes a box body 1, a heating plate 4, a temperature controller 11, a pressing roller 15 and a carrying roller 16;

[0025] The bottom and top of the box body 1 are fixed with a heat insulation cover 3 by bolts, a heating plate 4 is arranged inside the heat insulation cover 3, and electric heating wires 5 are fixed with bolts at equal intervals inside the heating plate 4, the two ends of the bottom of the box body 1 are rotatably connected with a first rotating roller 7 and a second rotating roller 8 through bearings, one end of the box body 1 is fixed with a layer plate 2 by bolts, a gantry 12 is welded on the top of the layer plate 2, a load-bearing roller 16 is rotatably connected to the gantry 12 through a bearing, a screw rod 13 is connected to the top of the gantry 12 through a threaded groove, and the bottom end of the screw rod 13 located inside the gantry 12 is connected to a structural frame 14 through a bearing, a pressing roller 15 is rotatably connected to the structural frame 14 through a bearing, and a temperature controller 11 is installed on the top of the box body 1 through a mounting seat.

[0026] Among them, a first reduction motor 9 is installed at one end of the box body 1 through a mounting frame, and an output shaft on one side of the first reduction motor 9 is fixedly connected to one end of the first rotating roller 7 through a connecting sleeve. A second reduction motor 10 is installed at the end of the box body 1 away from the first reduction motor 9 through a mounting frame, and an output shaft on one side of the second reduction motor 10 is fixedly connected to one end of the second rotating roller 8 through a connecting sleeve. The first reduction motor 9 is used to drive the first rotating roller 7 to rotate, and the second reduction motor 10 is used to drive the second rotating roller 8 to rotate.

[0027] The detection end of the temperature controller 11 is located inside the heating plate 4, and the current output end of the temperature controller 11 is electrically connected to the current input end of the electric heating wire 5 through a power line. The temperature controller 11 is used to control the heating of the electric heating wire 5 and its heating temperature.

[0028] The interior of the heating plate 4 located outside the electric heating wire 5 is filled with magnesium oxide powder 6, and the magnesium oxide powder 6 plays the role of insulation and heat conduction.

[0029] A feed trough 19 is provided at one end of the box body 1 , and a discharge trough 20 is provided at the other end of the box body 1 . The feed trough 19 and the discharge trough 20 are provided to facilitate the acetate fiber board to enter into the box body 1 and to be removed from the box body 1 .

[0030] Among them, a rocker arm 18 is provided at the top of the screw rod 13 through a flat key fixing sleeve, and auxiliary rods 17 are connected to the two ends of the top of the structural frame 14 through threaded grooves. The auxiliary rod 17 runs through the gantry 12. The setting of the rocker arm 18 facilitates personnel to rotate the screw rod 13, and the setting of the auxiliary rod 17 is used to improve the structural stability of the structural frame 14.

[0031] The working principle of the utility model is as follows: a person uses a power cord to connect the device to an external power source, inserts one end of the acetate rubber sheet to be processed from the feed slot 19 into the box body 1, turns on the first reduction motor 9 and the second reduction motor 10 to drive the first rotating roller 7 and the second rotating roller 8 to rotate, and the first rotating roller 7 and the second rotating roller 8 rotate to push the acetate rubber sheet to move in the box body 1, and the person sets the setting value of the temperature controller 11 to control the heating of the electric heating wire 5, and the magnesium oxide powder 6 absorbs the temperature after the electric heating wire 5 is heated and conducts it to the heating plate 4, so as to heat the acetate rubber sheet moving in the box body 1, and the setting of the heat insulation cover 3 can prevent the heating plate 4 from The heat is conducted to the box body 1. With the push of the first rotating roller 7 and the second rotating roller 8, the heated acetate sheet extends out from the discharge trough 20 and moves between the bearing roller 16 and the pressing roller 15, is extruded from the bearing roller 16 and the pressing roller 15, and is calendered by the pressing roller 15 and the bearing roller 16. A person holds the rocker 18 and rotates the screw 13 to push the structural frame 14 and the pressing roller 15 inside it to move up and down, so as to adjust the distance between the pressing roller 15 and the bearing roller 16 according to the thickness of the acetate sheet or the process requirements. The setting of the auxiliary rod 17 can prevent the structural frame 14 from rotating with the screw 13 without affecting its up and down movement.

[0032] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An extruder for producing cellulose acetate sheets, comprising a housing (1), a heating plate (4), a temperature controller (11), a nip roller (15) and a carrier roller (16); Features: The bottom and top of the box body (1) are both fixed with a heat shield (3) by bolts, a heating plate (4) is arranged inside the heat shield (3), electric heating wires (5) are fixed at equal intervals inside the heating plate (4) by bolts, the two ends of the bottom of the box body (1) are rotatably connected to a first rotating roller (7) and a second rotating roller (8) by bearings, a layer plate (2) is fixed to one end of the box body (1) by bolts, a gantry (12) is welded to the top of the layer plate (2), a bearing roller (16) is rotatably connected inside the gantry (12) by bearings, a screw rod (13) is connected to the top of the gantry (12) by a threaded groove, the screw rod (13) is connected to a structural frame (14) at its bottom end located inside the gantry (12) by a bearing, a pressing roller (15) is rotatably connected inside the structural frame (14) by a bearing, and a temperature controller (11) is installed on the top of the box body (1) by a mounting seat.

2. The extruder for producing cellulose acetate sheets according to claim 1, characterized in that: A first reduction motor (9) is mounted on one end of the housing (1) via a mounting frame, and an output shaft on one side of the first reduction motor (9) is fixedly connected to one end of a first rotating roller (7) via a connecting sleeve. A second reduction motor (10) is mounted on one end of the housing (1) away from the first reduction motor (9) via a mounting frame, and an output shaft on one side of the second reduction motor (10) is fixedly connected to one end of a second rotating roller (8) via a connecting sleeve.

3. The extruder for producing cellulose acetate sheets according to claim 1, characterized in that: The detection end of the temperature controller (11) is located inside the heating plate (4), and the current output end of the temperature controller (11) is electrically connected to the current input end of the electric heating wire (5) via a power line.

4. The extruder for producing cellulose acetate sheets according to claim 1, characterized in that: The interior of the heating plate (4) located outside the electric heating wire (5) is filled with magnesium oxide powder (6).

5. The extruder for producing cellulose acetate sheets according to claim 1, characterized in that: A feed trough (19) is provided at one end of the box body (1), and a discharge trough (20) is provided at the other end of the box body (1).

6. The extruder for producing cellulose acetate sheets according to claim 1, characterized in that: The top end of the screw rod (13) is provided with a rocker (18) via a flat key fixing sleeve, and the two ends of the top of the structural frame (14) are connected to auxiliary rods (17) via threaded grooves, and the auxiliary rods (17) penetrate the gantry frame (12).