Injection molding machine with air purification function
The injection molding machine integrates air purification using a fan, filter box, and activated carbon net to address gas emissions, while automating product ejection and burr removal, improving safety and environmental impact.
Patent Information
- Application Number
- CN202421085348.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-17
- Publication Date
- 2024-12-27
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing injection molding machines generate harmful gases during the molding process, posing risks to worker health and environmental pollution.
The injection molding machine incorporates a fan, filter box, and activated carbon net to purify harmful gases before discharge, along with mechanisms for automatic product ejection and burr removal.
Effectively purifies harmful gases, automates product ejection, and scrapes off burrs, enhancing safety and reducing environmental impact.
Smart Images

Figure CN222245830U_ABST
Abstract
Description
Technical Field
[0001] The utility model provides an injection molding machine with an air purification function, and relates to the technical field of injection molding machines. Background Art
[0002] Injection molding machine is also called injection molding machine or injection machine. It is the main molding equipment that uses plastic molding molds to make plastic products of various shapes from thermoplastics or thermosetting plastics. It is divided into vertical, horizontal and all-electric types. The injection molding machine can heat the plastic and apply high pressure to the molten plastic to make it ejected and fill the mold cavity.
[0003] The patent with the patent authorization announcement number CN219838115U discloses an injection molding machine, which delivers the injection molding raw material into the raw material barrel through a feeding pipe, and then enters the machine body through the raw material barrel, and the raw material is injection molded through the mold and extrusion module in the machine body, and the cleaning rod can clean the raw material barrel through the control component. However, the injection molding machine provided by the patent still has shortcomings in actual use. A large amount of harmful gas will be generated during injection molding. After the gas is discharged to the outside, it is easy to cause harm to the life and health of the staff, and it will pollute the environment and cause irreparable harm.
[0004] Therefore, it is necessary to provide an injection molding machine with an air purification function, which can absorb and purify the harmful gases generated by injection molding before discharging them through the arrangement of a fan, a filter box and an activated carbon net. Utility Model Content
[0005] In order to overcome the shortcomings of the injection molding machine provided by the existing patent that a large amount of harmful gases will be generated during injection molding, which may easily endanger the life and health of the workers after the gas is discharged and pollute the environment, the utility model provides an injection molding machine with an air purification function, which absorbs and purifies the harmful gases generated by injection molding before discharge through the arrangement of a fan, a filter box and an activated carbon net.
[0006] In order to achieve the above-mentioned purpose, the embodiment of the utility model provides the following technical solutions: an injection molding machine with an air purification function, comprising a frame, an injection molding box, a sliding door, a feed barrel, an electric slide rail, a feed pipe, a heating module, a conveying assembly and a molding assembly, an injection molding box is installed on the frame, an electric slide rail is installed on the injection molding box, a sliding door is slidably arranged in the electric slide rail, a feed barrel is fixedly connected to the frame, the feed barrel and the injection molding box are connected together and connected with a feed pipe, a heating module for heating and melting injection molding raw materials is installed on the feed pipe, a conveying assembly for conveying injection molding raw materials is arranged on the feed pipe, a molding assembly for molding injection finished products is arranged in the injection molding box, and also includes a fan, a filter box and an activated carbon net, a fan is installed in the injection molding box, a filter box is installed in the frame, the filter box and the injection molding box are connected, and an activated carbon net is installed in the filter box.
[0007] As a further preferred solution, the conveying assembly includes a motor mounted on a frame, a conveying rod is rotatably arranged in the feed pipe, the conveying rod penetrates to the outside of the feed pipe, and a bevel gear set is commonly arranged on the conveying rod and the output shaft of the motor.
[0008] As a further preferred solution, the molding assembly includes a first cylinder installed in the injection molding box, and a mold plate is installed on the push rod of the first cylinder.
[0009] As a further preferred solution, it also includes a mounting frame installed on the frame, a second cylinder is installed on the mounting frame, a push rod of the second cylinder penetrates into the injection molding box, and a push plate is installed on the push rod of the second cylinder.
[0010] As a further preferred solution, it also includes a fixed frame installed on the frame, guide rods are slidably arranged on three sides of the fixed frame, scrapers are fixedly connected to each guide rod, a rotating screw is rotatably arranged on the scraper, the rotating screw is threadedly connected to the fixed frame, and a scraper is installed at the bottom of the fixed frame.
[0011] As a further preferred solution, it also includes a feeding frame installed on the frame, a connecting rod is rotatably arranged on the feeding frame, a cam is fixedly connected to the connecting rod, a pulley group is jointly arranged on the connecting rod and the output shaft of the motor, a baffle is slidably arranged in the feeding frame, the baffle cooperates with the cam, and a plurality of elastic parts are jointly and fixedly connected between the feeding frame and the baffle.
[0012] As a further preferred solution, the feed cylinder is located directly below the discharge port of the blanking frame.
[0013] As a further preferred solution, a funnel is installed on the blanking frame.
[0014] As a further preferred solution, a protective net is installed at the air outlet of the filter box.
[0015] Compared with the prior art, the injection molding machine provided by the embodiment of the utility model has the following advantages: 1. By starting the fan, the harmful injection gas generated in the injection molding box is sucked into the filter box, the harmful gas is filtered through the activated carbon net, and the filtered air is discharged outside the injection molding box to achieve the effect of air purification.
[0016] 2. Start the electric slide rail to slide the sliding door open, and then push the push plate out through the second cylinder, so that the push plate pushes the injection molded product out of the injection molding box, achieving the effect of automatically withdrawing the injection molded product.
[0017] 3. By rotating the rotating screw, the scraper slides on the fixed frame through the guide rod to adjust the scraper spacing, and the burrs on the edge of the injection molded product are scraped off by the scraper on the fixed frame to achieve the effect of scraping off the burrs on the edge of the injection molded product.
[0018] 4. The output shaft of the motor rotates through the transmission of the pulley group, driving the connecting rod to rotate on the unloading frame, so that the cam intermittently pushes the baffle to slide on the unloading frame. When the cam is separated from the baffle, the elastic member pulls the baffle to slide and reset, so that the unloading frame unloads materials into the feed barrel, achieving the effect of intermittent unloading into the feed barrel. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the novel.
[0020] Figure 2 It is a three-dimensional cross-sectional structural schematic diagram of the frame, motor and activated carbon net of the utility model.
[0021] Figure 3 It is a three-dimensional cross-sectional structural schematic diagram of the feed barrel, feed pipe and bevel gear set of the utility model.
[0022] Figure 4 It is a three-dimensional cross-sectional structural schematic diagram of the frame, the first cylinder and the mold plate of the utility model.
[0023] Figure 5 It is a three-dimensional cross-sectional structural schematic diagram of the fan, filter box and activated carbon net of the utility model.
[0024] Figure 6 It is a three-dimensional cross-sectional structural schematic diagram of the mounting frame, the second cylinder and the push plate of the utility model.
[0025] Figure 7 The utility model is a three-dimensional cross-sectional structural schematic diagram of the rotating screw, the guide rod and the scraper.
[0026] Figure 8 It is a three-dimensional cross-sectional structural schematic diagram of the pulley group, cam and funnel of the utility model.
[0027] Fig. 9 For this utility model Figure 8 Enlarged view of point A in the middle.
[0028] Figure numbers: 1: frame, 101: injection molding box, 102: sliding door, 2: feed barrel, 3: electric slide rail, 4: motor, 5: bevel gear set, 6: feed pipe, 7: conveying rod, 701: heating module, 8: first cylinder, 9: mold plate, 10: fan, 11: filter box, 12: activated carbon net, 13: mounting frame, 14: second cylinder, 15: push plate, 16: fixed frame, 17: rotating screw, 18: guide rod, 19: scraper, 20: pulley set, 21: unloading frame, 22: connecting rod, 23: cam, 24: baffle, 25: elastic part, 26: funnel, 27: protective net. DETAILED DESCRIPTION
[0029] The utility model is described in detail below in conjunction with the accompanying drawings.
[0030] Embodiment 1: An injection molding machine with air purification function, see Figure 1-Figure 5 As shown, it includes a frame 1, an injection molding box 101, a sliding door 102, a feed barrel 2, an electric slide rail 3, a feed pipe 6, a heating module 701, a conveying component and a molding component. The injection molding box 101 is installed on one side of the top of the frame 1 by bolt connection. The electric slide rail 3 is installed on the top of the injection molding box 101 by bolt connection. The sliding door 102 is slidably arranged in the electric slide rail 3. The sliding door 102 slides horizontally along the electric slide rail 3. The feed barrel 2 is fixedly connected to the other side of the top of the frame 11 by welding. The feed barrel 2 and the injection molding box 101 are connected together and communicated with a feed pipe 6 for transmitting injection molding raw materials. The feed pipe 6 A heating module 701 for heating and melting the injection molding raw material is installed on it by bolt connection, a conveying component for conveying the injection molding raw material is arranged on the feed pipe 6, a molding component for molding the injection molding finished product is arranged in the injection molding box 101, and also includes a fan 10, a filter box 11 and an activated carbon net 12, the fan 10 is installed on the bottom of the injection molding box 101 by bolt connection, a filter box 11 is installed in the frame 1 by bolt connection, the filter box 11 is connected to the injection molding box 101, the fan 10 is located between the filter box 11 and the injection molding box 101, and an activated carbon net 12 is installed in the filter box 11 by bolt connection.
[0031] See also Figure 3 As shown, the conveying assembly includes a motor 4 installed on the frame 1 by bolt connection, the motor 4 is located on the side close to the feed barrel 2, and a conveying rod 7 for conveying injection molding raw materials is rotatably arranged in the feed tube 6. The conveying rod 7 penetrates to the outside of the feed tube 6, and a bevel gear set 5 for transmission is commonly arranged on the conveying rod 7 and the output shaft of the motor 4.
[0032] See also Figure 4 As shown, the molding assembly includes a first cylinder 8 installed in the injection molding box 101 by means of bolt connection, and a mold plate 9 is installed on the push rod of the first cylinder 8 by means of bolt connection.
[0033] When injection molding is required, the injection molding raw material is poured into the feed barrel 2, and then the motor 4 is started. The transmission of the bevel gear set 5 drives the conveying rod 7 to rotate in the feed pipe 6, so that the conveying rod 7 conveys the injection molding raw material to the injection molding box 101. At this time, the injection molding raw material particles in the feed pipe 6 are melted into liquid through the heating module 701. After the liquid injection molding raw material enters the injection molding box 101, the mold plate 9 is pushed by starting the first cylinder 8 to extrude the liquid injection molding raw material; the injection molding harmful gas generated in the injection molding box 101 is sucked into the filter box 11 by starting the fan 10, and the harmful gas is filtered through the activated carbon net 12 and discharged outside the filter box 11.
[0034] Example 2: Based on Example 1, refer to Figure 6 As shown, it also includes a mounting frame 13 installed on the frame 1 by means of bolt connection, the mounting frame 13 is located at the rear side of the discharge port of the injection molding box 101, and a second cylinder 14 is installed on the mounting frame 13 by means of bolt connection. The push rod of the second cylinder 14 penetrates into the injection molding box 101, and a push plate 15 for pushing the injection molded product is installed on the push rod of the second cylinder 14 by means of bolt connection.
[0035] After the mold plate 9 extrudes the injection molded product, the sliding door 102 is slid open by starting the electric slide rail 3, and then the push plate 15 is pushed out by the second cylinder 14, so that the push plate 15 pushes the injection molded product out of the injection molding box 101.
[0036] See also Figure 7 As shown, it also includes a fixing frame 16 installed on the frame 1 by means of bolt connection, the fixing frame 16 is located at the discharge port of the injection molding box 101, and guide rods 18 are slidably arranged on three sides of the fixing frame 16, and each guide rod 18 is fixedly connected by welding with a scraper 19 for scraping off burrs on the edge of the injection molded product, and a rotating screw 17 is rotatably arranged on the scraper 19, and the rotating screw 17 is threadedly connected to the fixing frame 16, and the scraper 19 is installed at the bottom of the fixing frame 16 by means of welding.
[0037] When the injection molded product is pushed out of the injection molding box 101, the burrs on the edge of the injection molded product are scraped off by the scraper 19 on the fixed frame 16. By rotating the rotating screw 17, the scraper 19 slides on the fixed frame 16 through the guide rod 18 to adjust the spacing of the scraper 19, which is suitable for scraping the edges of injection molded products of different sizes.
[0038] See also Figure 8 and Fig. 9 As shown, it also includes a feeding frame 21 installed on the frame 1 by bolt connection. The feed tube 2 is located directly below the discharge port of the feeding frame 21, so that the feeding frame 21 can feed the material into the feed tube 2. A connecting rod 22 is rotatably provided on the side of the feeding frame 21. A cam 23 is fixedly connected to the connecting rod 22 by welding. A pulley group 20 is commonly provided on the connecting rod 22 and the output shaft of the motor 4. A baffle 24 for controlling the feeding is slidably provided in the feeding frame 21. The baffle 24 slides laterally along the feeding frame 21. The baffle 24 cooperates with the cam 23. A plurality of elastic members 25 are commonly fixedly connected between the feeding frame 21 and the baffle 24 by welding.
[0039] When it is necessary to intermittently lower the injection molding raw material particles, the injection molding raw material particles are poured into the discharge frame 21. When the output shaft of the motor 4 rotates, the connecting rod 22 is driven to rotate on the discharge frame 21 through the transmission of the pulley group 20, so that the cam 23 intermittently pushes the baffle 24 to slide on the discharge frame 21. When the cam 23 pushes the baffle 24 to slide, the discharge frame 21 stops discharging materials. At this time, the elastic member 25 is stretched and deformed by the force. When the cam 23 disengages from the baffle 24, the elastic member 25 pulls the baffle 24 to slide and reset, so that the discharge frame 21 discharges materials into the feed barrel 2.
[0040] See also Figure 2 and Figure 8 As shown, a funnel 26 is installed on the top of the blanking frame 21 by welding, and a protective net 27 is installed at the air outlet of the filter box 11 by bolt connection. The funnel 26 is used to expand the size of the feed opening of the blanking frame 21 to prevent the injection raw material particles from spilling when pouring; the protective net 27 can block the air outlet of the injection molding box 101 to prevent foreign matter from entering the injection molding box 101.
[0041] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.
Claims
1. An injection molding machine with an air purification function, comprising a frame (1), an injection molding box (101), a sliding door (102), a feed barrel (2), an electric slide rail (3), a feed pipe (6), a heating module (701), a conveying component and a molding component, wherein the frame (1) is provided with an injection molding box (101), the injection molding box (101) is provided with an electric slide rail (3), the electric slide rail (3) is provided with a sliding door (102) in a sliding manner, the frame (1) is fixedly connected with a feed barrel (2), the feed barrel (2) and the injection molding box (101) are connected to each other and are connected to a feed pipe (6), the feed pipe (6) is provided with a heating module (701) for heating and melting injection molding raw materials, the feed pipe (6) is provided with a conveying component for conveying injection molding raw materials, and the injection molding box (101) is provided with a molding component for molding injection molded finished products, characterized in that: The machine also comprises a fan (10), a filter box (11) and an activated carbon net (12); the fan (10) is installed in the injection molding box (101); the filter box (11) is installed in the frame (1); the filter box (11) is connected to the injection molding box (101); and the activated carbon net (12) is installed in the filter box (11).
2. The injection molding machine with air purification function according to claim 1, characterized in that: The conveying assembly comprises a motor (4) mounted on a frame (1), a conveying rod (7) rotatably arranged in a feed pipe (6), the conveying rod (7) penetrating to the outside of the feed pipe (6), and a bevel gear set (5) being arranged on the output shaft of the conveying rod (7) and the motor (4).
3. The injection molding machine with air purification function according to claim 1, characterized in that: The molding assembly comprises a first cylinder (8) installed in an injection molding box (101), and a mold plate (9) is installed on a push rod of the first cylinder (8).
4. The injection molding machine with air purification function according to claim 1, characterized in that: It also includes a mounting frame (13) mounted on the frame (1), a second cylinder (14) being mounted on the mounting frame (13), a push rod of the second cylinder (14) penetrating into the injection molding box (101), and a push plate (15) being mounted on the push rod of the second cylinder (14).
5. The injection molding machine with air purification function according to claim 1, characterized in that: The invention also comprises a fixed frame (16) mounted on the frame (1), wherein three surfaces of the fixed frame (16) are slidably provided with guide rods (18), each guide rod (18) is fixedly connected with a scraper (19), a rotating screw rod (17) is rotatably provided on the scraper (19), the rotating screw rod (17) is threadedly connected to the fixed frame (16), and the scraper (19) is installed at the bottom of the fixed frame (16).
6. The injection molding machine with air purification function according to claim 1, characterized in that: The machine also comprises a material discharging frame (21) mounted on the frame (1), a connecting rod (22) being rotatably arranged on the material discharging frame (21), a cam (23) being fixedly connected to the connecting rod (22), a pulley group (20) being arranged on the connecting rod (22) and the output shaft of the motor (4), a baffle (24) being slidably arranged in the material discharging frame (21), the baffle (24) being matched with the cam (23), and a plurality of elastic members (25) being fixedly connected between the material discharging frame (21) and the baffle (24).
7. The injection molding machine with air purification function according to claim 6, characterized in that: The feed cylinder (2) is located directly below the discharge port of the discharge frame (21).
8. The injection molding machine with air purification function according to claim 6, characterized in that: A funnel (26) is mounted on the blanking frame (21).
9. The injection molding machine with air purification function according to claim 1, characterized in that: A protective net (27) is installed at the air outlet of the filter box (11).
