Automatic connection machine for synchronous belt production

Abstract

The utility model relates to the related technical field of synchronous belt production, in particular to an automatic connection machine for synchronous belt production, which comprises a connection machine, a fixing frame is fixedly connected to one side surface of the connection machine, a protection mechanism is arranged on the upper surface of the fixing frame, and a cooling mechanism is arranged on the upper surface of a bottom plate. According to the automatic connection machine for synchronous belt production, through the arrangement of the controller, the electric box, the mainboard, the sensor, the monitor and the switch, the power supply of the electric box is firstly switched on, at the moment, the monitor continuously focuses infrared light rays and converts the infrared light rays into electric signals, and when the monitor detects foreign matters, the corresponding electric signals are sent to the controller; at the moment, the electric signal is received by the sensor, then the sensor converts the electric signal into a processable digital signal and transmits the processable digital signal to the controller, and finally the controller controls the punching machine to stop emergently through the main board, so that a power supply is cut off immediately and the operation of equipment is stopped, and equipment damage and personnel injury are avoided.

Description

Technical Field

[0001] The utility model relates to the technical field related to synchronous belt production, in particular to an automatic splicing machine for synchronous belt production. Background Art

[0002] Rubber synchronous belt is a synchronous belt made of chloroprene rubber as raw material. Neoprene rubber has good elasticity and wear resistance, so it is widely used in the manufacture of synchronous belts. In the production process of synchronous belts, it is often necessary to connect two synchronous belt segments to form a continuous synchronous belt. At this time, a splicer is needed to connect the synchronous belts. In order to use the splicer more conveniently and safely, an automatic splicer for synchronous belt production is particularly needed.

[0003] Because of the existing docking machines, most traditional docking methods usually require manual operation, lack intelligent control and safety protection measures, the operation process is complicated, which is not conducive to ensuring the safety of operators, and the efficiency is low. The docking quality is unstable and it is difficult to meet the needs of large-scale production. Utility Model Content

[0004] The purpose of the utility model is to provide an automatic splicing machine for synchronous belt production to solve the problems of the existing splicing machines proposed in the above background technology. Most traditional splicing methods usually require manual operation, lack intelligent control and safety protection measures, and the operation process is complicated, which is not conducive to ensuring the safety of operators. In addition, the efficiency is low, the splicing quality is unstable, and it is difficult to meet the needs of large-scale production.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic splicing machine for synchronous belt production, comprising a splicing machine, a fixing frame fixedly connected to one side surface of the splicing machine, a bracket fixedly connected to one side surface of the fixing frame, a motor fixedly connected to one side surface of the fixing frame, a protective mechanism disposed on the upper surface of the fixing frame, a handle fixedly connected to one side surface of the splicing machine, a bottom plate fixedly connected to one side surface of the fixing frame, and a cooling mechanism disposed on the upper surface of the bottom plate;

[0006] The protection mechanism includes a controller, an electrical box, a main board, a sensor, a monitor and a switch. The upper surface of the fixing frame is fixedly connected with the controller, an electrical box is arranged on one side surface of the controller, a main board is arranged inside the controller, a sensor is arranged on one side surface of the controller, a monitor is arranged on one side surface of the docking machine, and a switch is arranged on one side surface of the controller.

[0007] Preferably, the cooling mechanism includes a water pump, a water pipe, a water tank, a water outlet pipe and a flange; the upper surface of the base plate is fixedly connected to the water pump, one side surface of the water pump is fixedly connected to the water pipe, one side surface of the water pipe is provided with a water tank, one side surface of the water pump is fixedly connected to the water outlet pipe, and one end surface of the water outlet pipe is fixedly connected to the flange.

[0008] Preferably, the switches are provided in two groups, and the switches are symmetrically arranged about the central axis of the controller.

[0009] Preferably, the handle is fixedly connected to a side surface of the docking machine, and two groups of the handle are provided.

[0010] Preferably, two groups of brackets are provided, and the brackets are symmetrically arranged about the central axis of the fixing frame.

[0011] Preferably, a water pump is fixedly connected to one end surface of the water outlet pipe, and a connection machine is fixedly connected to the other end surface of the water outlet pipe.

[0012] Preferably, the water outlet pipe is fixedly connected to the connector via a flange, and the flange and the water outlet pipe form a fixed structure.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows: the automatic splicing machine for synchronous belt production, through the settings of the controller, electrical box, main board, sensor, monitor and switch, when in use, when the splicing machine is started, first turn on the power of the electrical box, then the monitor will continue to focus the infrared light and convert it into an electrical signal, when the monitor detects a foreign object, it will send a corresponding electrical signal to the controller, at this time the electrical signal will be received by the sensor, then the sensor will convert the electrical signal into a processable digital signal, and then transmit it to the controller, finally the controller controls the emergency stop of the stamping machine through the main board, immediately cuts off the power supply, stops the operation of the equipment, thereby avoiding equipment damage and personal injury, when pressing the switch to start the splicing, two hands are required to press the switch together to start the splicing machine, thereby enhancing the protection capability. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the overall appearance structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the structure of the protection mechanism of the utility model;

[0016] Figure 3 This is a schematic diagram of the structure of the sensor and monitor used in conjunction with each other in the utility model;

[0017] Figure 4 This is a schematic diagram of the cooling mechanism structure of the utility model.

[0018] In the figure: 1. docking machine; 2. fixing frame; 3. bracket; 4. motor; 5. protection mechanism; 501. controller; 502. electric box; 503. main board; 504. sensor; 505. monitor; 506. switch; 6. handle; 7. bottom plate; 8. cooling mechanism; 801. water pump; 802. water pipe; 803. water tank; 804. water outlet pipe; 805. flange. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figure 1-4 The utility model provides a technical solution: an automatic splicing machine for synchronous belt production, comprising a splicing machine 1, a fixing frame 2 is fixedly connected to one side surface of the splicing machine 1, a bracket 3 is fixedly connected to one side surface of the fixing frame 2, a motor 4 is fixedly connected to one side surface of the fixing frame 2, a protective mechanism 5 is arranged on the upper surface of the fixing frame 2, a handle 6 is fixedly connected to one side surface of the splicing machine 1, a bottom plate 7 is fixedly connected to one side surface of the fixing frame 2, and a cooling mechanism 8 is arranged on the upper surface of the bottom plate 7;

[0021] The protection mechanism 5 includes a controller 501, an electric box 502, a main board 503, a sensor 504, a monitor 505 and a switch 506. The upper surface of the fixing frame 2 is fixedly connected with the controller 501, the electric box 502 is arranged on one side surface of the controller 501, the main board 503 is arranged inside the controller 501, the sensor 504 is arranged on one side surface of the controller 501, the monitor 505 is arranged on one side surface of the docking machine 1, and the switch 506 is arranged on one side surface of the controller 501. Through the arrangement of the controller 501, the electric box 502, the main board 503, the sensor 504, the monitor 505 and the switch 506, when the docking machine 1 is started during use, First, the power of the electrical box 502 is turned on. At this time, the monitor 505 will continue to focus the infrared light and convert it into an electrical signal. When the monitor 505 detects a foreign object, it will send a corresponding electrical signal to the controller 501. At this time, the electrical signal will be received by the sensor 504. Then the sensor 504 converts the electrical signal into a processable digital signal, and then transmits it to the controller 501. Finally, the controller 501 controls the emergency stop of the punching machine through the mainboard 503, and will immediately cut off the power supply and stop the operation of the equipment, thereby avoiding equipment damage and personal injury. When pressing the switch 506 to start the connection, both hands are required to press the switch 506 together to start the connection machine 1, which enhances the protection capability.

[0022] Furthermore, the cooling mechanism 8 includes a water pump 801, a water pipe 802, a water tank 803, a water outlet pipe 804 and a flange 805. The upper surface of the bottom plate 7 is fixedly connected with the water pump 801, the side surface of the water pump 801 is fixedly connected with the water pipe 802, the side surface of the water pipe 802 is provided with a water tank 803, the side surface of the water pump 801 is fixedly connected with the water outlet pipe 804, and the end surface of the water outlet pipe 804 is fixedly connected with the flange 805. By setting the water pump 801, the water pipe 802, the water tank 803, the water outlet pipe 804 and the flange 805, when the connection is completed, When the docking machine 1 needs to be cooled, the water pump 801 is started first. The water pump 801 draws the coolant in the water tank 803 through the water pipe 802. Then, after being pressurized by the water pump 801, the coolant flows to various parts of the docking machine 1 that need cooling through the water outlet pipe 804. The flange 805 makes it convenient and stable to connect the water outlet pipe 804 to the docking machine 1 to ensure the stability of the coolant flow. When the coolant circulates inside the docking machine 1, the operating temperature of the docking machine 1 can be effectively reduced to prevent it from overheating, thereby extending the service life of the docking machine 1 and improving the working efficiency.

[0023] Furthermore, two groups of switches 506 are provided, and the switches 506 are symmetrically arranged with respect to the central axis of the controller 501. Through the arrangement of the switches 506, when using the docking machine 1, both hands are required to activate the switches 506 to prevent the staff from accidentally touching the switches and causing damage.

[0024] Furthermore, a handle 6 is fixedly connected to a side surface of the shuttle 1 , and two groups of handles 6 are provided. The provision of the handle 6 makes it more convenient and stable for an operator to move or adjust the shuttle 1 .

[0025] Furthermore, two groups of brackets 3 are provided, and the brackets 3 are symmetrically arranged with respect to the central axis of the fixing frame 2. Through the arrangement of the brackets 3, the shuttle machine 1 is more stable when in use, and the shuttle machine 1 is prevented from shaking during processing, thereby improving processing accuracy.

[0026] Furthermore, a water pump 801 is fixedly connected to one end surface of the water outlet pipe 804, and a docking machine 1 is fixedly connected to the other end surface of the water outlet pipe 804. Through the setting of the water pump 801, the coolant can be pressurized and pumped out to circulate inside the docking machine 1, thereby effectively reducing the operating temperature of the docking machine 1, preventing it from overheating, extending the service life of the docking machine and improving work efficiency.

[0027] Furthermore, the water outlet pipe 804 is fixedly connected to the connecting machine 1 through the flange 805. The flange 805 and the water outlet pipe 804 constitute a fixed structure. Through the setting of the flange 805, the water outlet pipe 804 can be conveniently and stably connected to the connecting machine 1, ensuring the stability of the coolant flow, effectively avoiding the coolant leakage problem caused by loose connection, and improving the safety and reliability of the equipment.

[0028] Working principle: When in use, when the docking machine 1 is started, first connect the power of the electrical box 502, then the monitor 505 will continue to focus the infrared light and convert it into an electrical signal. When the monitor 505 detects a foreign object, it will send a corresponding electrical signal to the controller 501, and the electrical signal will be received by the sensor 504. Then the sensor 504 converts the electrical signal into a processable digital signal, and then transmits it to the controller 501. Finally, the controller 501 controls the emergency stop of the punching machine through the mainboard 503, which will immediately cut off the power supply and stop the operation of the equipment, thereby avoiding equipment damage and personal injury. When pressing the switch 506 to start the docking, both hands are required to press the switch 506 together to start the docking machine. 1. The protection capability is enhanced. Then, when the docking is completed and the docking machine 1 needs to be cooled, the water pump 801 is started first. The water pump 801 draws the coolant in the water tank 803 through the water pipe 802. Then, after being pressurized by the water pump 801, the coolant flows to various parts of the docking machine 1 that need cooling through the outlet pipe 804. The flange 805 allows the outlet pipe 804 to be conveniently and stably connected to the docking machine 1 to ensure the stability of the coolant flow. When the coolant circulates inside the docking machine 1, it can effectively reduce the operating temperature of the docking machine 1 and prevent it from overheating, thereby extending the service life of the docking machine 1 and improving the working efficiency. The model of the monitor 505 is YB-Y88 infrared sensor.

[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic splicing machine for synchronous belt production, comprising a splicing machine (1), characterized in that: A fixing frame (2) is fixedly connected to one side surface of the docking machine (1), a bracket (3) is fixedly connected to one side surface of the fixing frame (2), a motor (4) is fixedly connected to one side surface of the fixing frame (2), a protective mechanism (5) is provided on the upper surface of the fixing frame (2), a handle (6) is fixedly connected to one side surface of the docking machine (1), a bottom plate (7) is fixedly connected to one side surface of the fixing frame (2), and a cooling mechanism (8) is provided on the upper surface of the bottom plate (7); The protection mechanism (5) comprises a controller (501), an electrical box (502), a mainboard (503), a sensor (504), a monitor (505) and a switch (506); the upper surface of the fixing frame (2) is fixedly connected to the controller (501); a side surface of the controller (501) is provided with an electrical box (502); a mainboard (503) is provided inside the controller (501); a side surface of the controller (501) is provided with a sensor (504); a side surface of the docking machine (1) is provided with a monitor (505); and a side surface of the controller (501) is provided with a switch (506).

2. The automatic splicing machine for synchronous belt production according to claim 1, characterized in that: The cooling mechanism (8) comprises a water pump (801), a water pipe (802), a water tank (803), a water outlet pipe (804) and a flange (805); the upper surface of the bottom plate (7) is fixedly connected to the water pump (801); a side surface of the water pump (801) is fixedly connected to the water pipe (802); a side surface of the water pipe (802) is provided with a water tank (803); a side surface of the water pump (801) is fixedly connected to the water outlet pipe (804); and one end surface of the water outlet pipe (804) is fixedly connected to the flange (805).

3. The automatic splicing machine for synchronous belt production according to claim 1, characterized in that: The switches (506) are provided in two groups, and the switches (506) are symmetrically arranged about the central axis of the controller (501).

4. The automatic splicing machine for synchronous belt production according to claim 1, characterized in that: The handle (6) is fixedly connected to a side surface of the docking machine (1), and two groups of the handle (6) are provided.

5. The automatic splicing machine for synchronous belt production according to claim 1, characterized in that: Two groups of the brackets (3) are provided, and the brackets (3) are symmetrically arranged about the central axis of the fixing frame (2).

6. The automatic splicing machine for synchronous belt production according to claim 2, characterized in that: One end surface of the water outlet pipe (804) is fixedly connected to a water pump (801), and the other end surface of the water outlet pipe (804) is fixedly connected to a connector (1).

7. The automatic splicing machine for synchronous belt production according to claim 2, characterized in that: The water outlet pipe (804) is fixedly connected to the connector (1) via a flange (805), and the flange (805) and the water outlet pipe (804) form a fixed structure.

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