Polyethylene continuous composite pipe joint mounting equipment
By designing an automated joint installation mechanism, the joint installation process of polyethylene continuous composite pipe is simplified, the problems of cumbersome operation and low efficiency of existing equipment are solved, and more efficient joint installation is achieved.
Patent Information
- Application Number
- CN202421698155.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-18
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-07-18
AI Technical Summary
The existing polyethylene continuous composite pipe production joint installation equipment has cumbersome operation steps, relying on staff experience and low efficiency.
A joint installation device including a workbench, a male joint, a female joint and a composite pipe body is designed. The joint installation mechanism of clamping components, extrusion components and positioning rods is used to realize automatic joint installation through electric telescopic devices and C-shaped clamps. .
Simplify the operation process, reduce the dependence on staff experience, and improve the efficiency and quality of connector installation.
Smart Images

Figure CN222246188U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of composite pipe production, in particular to polyethylene continuous composite pipe joint installation equipment. Background Art
[0002] Polyethylene composite pipe refers to two polyethylene resins with different densities, which are plasticized and melted by two extruders at the same time, and then the molten materials are squeezed into a mold that can form a composite pipe. The formed pipe is the polyethylene composite pipe. This composite pipe can be extruded and compounded with a variety of plastics. The pipe composited with high-density polyethylene and low-density polyethylene has the characteristics of both raw materials. Its pressure resistance and corrosion resistance are better than ordinary polyethylene pipes. In industrial and mining enterprises, this composite pipe can be used instead of steel pipes for conveying pipes for corrosive media such as oil and gas or for mine ventilation pipelines.
[0003] The existing polyethylene continuous composite pipe needs to be equipped with joints during the production process to achieve the purpose of continuous connection. However, most of the existing joint installation equipment used for the production of polyethylene continuous composite pipes has complicated operating steps, which not only relies heavily on the work experience of the staff, but also is not conducive to the efficiency of joint installation. Therefore, it is necessary to develop a polyethylene continuous composite pipe joint installation equipment. Utility Model Content
[0004] The purpose of the utility model is to provide a polyethylene continuous composite pipe joint installation device to solve the problem that most of the existing joint installation devices for polyethylene continuous composite pipe production proposed in the above background technology have complicated operating steps, which not only relies heavily on the work experience of the staff, but also is not conducive to the efficiency of joint installation.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a polyethylene continuous composite pipe joint installation device, comprising a workbench, a male joint, a female joint and a composite pipe body, wherein the upper surface of the workbench is provided with a joint installation mechanism;
[0006] The joint installation mechanism includes a clamping assembly, an extrusion assembly and a positioning rod, wherein the clamping assembly is fixedly connected to the right side of the upper surface of the workbench, the extrusion assembly is fixedly connected to the left side of the upper surface of the workbench, and the positioning rod is fixedly connected between the clamping assembly and the extrusion assembly;
[0007] The clamping assembly includes a mounting plate, the bottom of which is fixedly connected to the right side of the upper surface of the workbench, a fixing plate is welded symmetrically on the upper surface of the mounting plate, and a U-shaped limiting hole is provided in the middle of the top of the fixing plate;
[0008] The extrusion assembly includes a second support plate, the bottom end of the second support plate is fixedly connected to the left side of the upper surface of the workbench, the left side wall of the second support plate is fixedly connected to a second electric telescopic device, the output end of the second electric telescopic device is fixedly connected to a second telescopic rod, the right end of the second telescopic rod passes through the second support plate, and the right end of the second telescopic rod is fixedly connected to an extrusion head.
[0009] Preferably, the number of the fixing plates is two, and the number of the U-shaped limiting holes is two.
[0010] Preferably, a first support plate is welded to the opposite surfaces of the two fixed plates, and there are two first support plates, which are symmetrically distributed on the front and rear sides between the two fixed plates. The two first support plates are fixedly connected with a first electric telescopic device, and there are two first electric telescopic devices, and the output ends of the two first electric telescopic devices are fixedly connected with a first telescopic rod, and the opposite ends of the two first telescopic rods are fixedly connected with a C-shaped clamp.
[0011] Preferably, there are four positioning rods, the left ends of the four positioning rods are respectively fixedly connected to the four corners of the right side wall of the second support plate, and the right ends of the four positioning rods are respectively fixedly connected to the four corners of the left side wall of the fixed plate.
[0012] Preferably, the bottom of the male connector is inserted into the composite pipe body, and a plurality of annular raised strips are provided at the bottom of the male connector, and the inner wall of the composite pipe body fits with the bottom of the male connector.
[0013] Preferably, the inner wall of the female connector is provided with a plurality of annular grooves, and the outer surface of the composite tube body is in contact with the inner wall of the female connector.
[0014] Compared with the prior art, the beneficial effect of the utility model is that through the coordinated use of the provided joint installation mechanism, the staff only needs to clamp the female joint with the clamping assembly, then pass the composite pipe body through the female joint, and finally insert the male joint into the composite pipe body through the extrusion assembly to achieve the purpose of installing the composite pipe joint. The operation is simple and convenient, which not only reduces the dependence on the staff's operating experience, but also helps to improve the efficiency of joint installation. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is the structural front view of the utility model;
[0016] Figure 2 It is a partial cross-sectional view of the utility model;
[0017] Figure 3 It is a right side view of the structure of the utility model;
[0018] Figure 4 It is a top view of the structure of the utility model;
[0019] Figure 5 It is a three-dimensional structural schematic diagram of the male connector in the utility model;
[0020] Figure 6 It is a three-dimensional structural schematic diagram of the female connector in the utility model;
[0021] Figure 7 This is an installation effect diagram of the male connector, female connector and composite pipe body in the utility model.
[0022] In the figure: 1. workbench; 2. mounting plate; 3. fixing plate; 4. U-shaped limiting hole; 5. first supporting plate; 6. first electric telescopic device; 7. first telescopic rod; 8. C-shaped clamping plate; 9. second supporting plate; 10. second electric telescopic device; 11. second telescopic rod; 12. extrusion head; 13. positioning rod; 14. male connector; 15. annular raised strip; 16. female connector; 17. annular groove; 18. composite pipe body. DETAILED DESCRIPTION
[0023] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
[0024] The utility model provides the following technical solutions: Figure 1-7 A polyethylene continuous composite pipe joint installation device comprises a workbench 1, a male joint 14, a female joint 16 and a composite pipe body 18. A joint installation mechanism is provided on the upper surface of the workbench 1. The joint installation mechanism comprises a clamping assembly, an extrusion assembly and a positioning rod 13. The clamping assembly is fixedly connected to the right side of the upper surface of the workbench 1, the extrusion assembly is fixedly connected to the left side of the upper surface of the workbench 1, and the positioning rod 13 is fixedly connected between the clamping assembly and the extrusion assembly;
[0025] The clamping assembly includes a mounting plate 2, the bottom of which is fixedly connected to the right side of the upper surface of the workbench 1, and a fixing plate 3 is welded symmetrically on the upper surface of the mounting plate 2. A U-shaped limiting hole 4 is provided in the middle position of the top of the fixing plate 3. There are two fixing plates 3 and two U-shaped limiting holes 4. The two U-shaped limiting holes 4 can limit the female connector 16 and the composite pipe body 18. First support plates 5 are welded to the opposite surfaces of the two fixing plates 3. There are two first support plates 5. The two first support plates 5 are symmetrically distributed on the front and back sides between the two fixing plates 3. The two first support plates 5 are fixedly connected to the first electric telescopic devices 6. There are two first electric telescopic devices 6. The output ends of the two first electric telescopic devices 6 are fixedly connected to the first telescopic rods 7, and the opposite ends of the two first telescopic rods 7 are fixedly connected to the C-shaped clamping plates 8; when the two first electric telescopic devices 6 are opened, the two C-shaped clamping plates 8 can be driven by the first telescopic rod 7 to move toward or in the opposite direction, thereby clamping the female connector 16;
[0026] The extrusion assembly includes a second support plate 9, the bottom end of the second support plate 9 is fixedly connected to the left side of the upper surface of the workbench 1, and the left side wall of the second support plate 9 is fixedly connected to the second electric telescopic device 10, and the output end of the second electric telescopic device 10 is fixedly connected to the second telescopic rod 11, the right end of the second telescopic rod 11 passes through the second support plate 9, and the right end of the second telescopic rod 11 is fixedly connected to the extrusion head 12; when the second electric telescopic device 10 is opened, the extrusion head 12 can be driven to move left and right by the second telescopic rod 11. When installing the male connector 14, the staff can first put one end of the male connector 14 on the extrusion head 12, and then open the second electric telescopic device 10 to control the extrusion head 12 to move right, so that the other end of the male connector 14 is tightly inserted into the composite pipe body 18. At this time, the composite pipe body 18 is clamped by the male connector 14 and the female connector 16 to achieve the effect of installing the joint. The operation is simple and convenient, which not only reduces the dependence on the operating experience of the staff, but also helps to improve the efficiency of joint installation.
[0027] There are four positioning rods 13 , whose left ends are fixedly connected to the four corners of the right side wall of the second support plate 9 , and whose right ends are fixedly connected to the four corners of the left side wall of the fixing plate 3 .
[0028] The bottom of the male connector 14 is inserted into the composite pipe body 18, and a plurality of annular raised strips 15 are provided at the bottom of the male connector 14. The inner wall of the composite pipe body 18 fits with the bottom of the male connector 14. The inner wall of the female connector 16 is provided with a plurality of annular grooves 17. The outer surface of the composite pipe body 18 fits with the inner wall of the female connector 16. Therefore, under the action of the plurality of annular raised strips 15 and the plurality of annular grooves 17, the contact area between the composite pipe body 18 and the male connector 14 and the female connector 16 can be effectively increased, thereby increasing the clamping strength of the composite pipe body 18 by the male connector 14 and the female connector 16, thereby improving the installation quality of the connector.
[0029] Working principle: The staff first places the female connector 16 in the U-shaped limiting hole 4, and then opens the two first electric telescopic devices 6. When the two first electric telescopic devices 6 work, the first telescopic rod 7 can drive the two C-shaped clamps 8 to move toward each other, so as to clamp the female connector 16. Then the staff passes the composite pipe body 18 through the female connector 16, and then puts one end of the male connector 14 on the extrusion head 12, and then opens the second electric telescopic device 10. When the second electric telescopic device 10 works, the second telescopic rod 11 can drive the extrusion head 12 to move to the right, so as to clamp the male connector 14. One end of the joint 14 with the annular raised strip 15 is tightly inserted into the composite pipe body 18. At this time, the composite pipe body 18 is clamped by the male joint 14 and the female joint 16 to achieve the effect of installing the joint. The operation is simple and convenient, which not only reduces the dependence on the operating experience of the staff, but also helps to improve the efficiency of joint installation. Under the action of multiple annular raised strips 15 and multiple annular grooves 17, the contact area between the composite pipe body 18 and the male joint 14 and the female joint 16 can be effectively increased, thereby increasing the clamping strength of the composite pipe body 18 by the male joint 14 and the female joint 16, thereby improving the joint installation quality.
[0030] The above is only a preferred embodiment of the utility model. Any person skilled in the art may modify the utility model by using the above technical solution or modify it into an equivalent technical solution. Therefore, any simple modification or equivalent transformation based on the technical solution of the utility model shall fall within the scope of protection claimed by the utility model.
Claims
1. A polyethylene continuous composite pipe joint installation device, comprising a workbench (1), a male joint (14), a female joint (16) and a composite pipe body (18), characterized in that: The upper surface of the workbench (1) is provided with a joint mounting mechanism; The joint installation mechanism comprises a clamping assembly, an extrusion assembly and a positioning rod (13), the clamping assembly being fixedly connected to the right side of the upper surface of the workbench (1), the extrusion assembly being fixedly connected to the left side of the upper surface of the workbench (1), and the positioning rod (13) being fixedly connected between the clamping assembly and the extrusion assembly; The clamping assembly comprises a mounting plate (2), the bottom of the mounting plate (2) being fixedly connected to the right side of the upper surface of the workbench (1), a fixing plate (3) being welded symmetrically to the upper surface of the mounting plate (2), and a U-shaped limiting hole (4) being provided at the middle position of the top of the fixing plate (3); The extrusion assembly comprises a second support plate (9), the bottom end of the second support plate (9) is fixedly connected to the left side of the upper surface of the workbench (1), the left side wall of the second support plate (9) is fixedly connected to a second electric telescopic device (10), the output end of the second electric telescopic device (10) is fixedly connected to a second telescopic rod (11), the right end of the second telescopic rod (11) passes through the second support plate (9), and the right end of the second telescopic rod (11) is fixedly connected to an extrusion head (12).
2. The polyethylene continuous composite pipe joint installation device according to claim 1, characterized in that: The number of the fixing plates (3) is two, and the number of the U-shaped limiting holes (4) is two.
3. The polyethylene continuous composite pipe joint installation device according to claim 2, characterized in that: First support plates (5) are welded to opposite surfaces of the two fixed plates (3), the number of the first support plates (5) is two, the two first support plates (5) are symmetrically distributed on the front and rear sides between the two fixed plates (3), the two first support plates (5) are fixedly connected to first electric telescopic devices (6), the number of the first electric telescopic devices (6) is two, the output ends of the two first electric telescopic devices (6) are fixedly connected to first telescopic rods (7), and the opposite ends of the two first telescopic rods (7) are fixedly connected to C-shaped clamping plates (8).
4. The polyethylene continuous composite pipe joint installation device according to claim 3, characterized in that: There are four positioning rods (13), the left ends of the four positioning rods (13) are respectively fixedly connected to the four corners of the right side wall of the second support plate (9), and the right ends of the four positioning rods (13) are respectively fixedly connected to the four corners of the left side wall of the fixed plate (3).
5. The polyethylene continuous composite pipe joint installation device according to claim 4, characterized in that: The bottom of the male connector (14) is inserted into the interior of the composite pipe body (18), and a plurality of annular raised strips (15) are provided at the bottom of the male connector (14), and the inner wall of the composite pipe body (18) fits the bottom of the male connector (14).
6. The polyethylene continuous composite pipe joint installation device according to claim 5, characterized in that: The inner wall of the female joint (16) is provided with a plurality of annular grooves (17), and the outer surface of the composite pipe body (18) is in contact with the inner wall of the female joint (16).
