Semi-automatic piezoelectric electrode equipment for ceramic heating tube
Through the turntable mechanism and paper feeding mechanism of the semi-automatic piezoelectric electrode equipment, the slurry of the ceramic heating tube is closely combined with the substrate, solving the problem of slurry floating and collapse in the electrode hole of the ceramic heating tube, and improving product qualification rate and production efficiency.
Patent Information
- Application Number
- CN202323421869.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-14
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2033-12-14
AI Technical Summary
During the manufacturing process of ceramic heating pipes, due to the large depth of the substrate electrode hole, the slurry is flotation and collapse, and manual filling is inconvenient, which can easily cause line short circuits and pollution, making it difficult to achieve mass production.
Using semi-automatic piezoelectric electrode equipment, the removable paper is placed on the slurry using a turntable mechanism and paper feeding mechanism, and the piezoelectric electrode tooling is combined with the substrate to compact the slurry in the electrode hole, solving the problem of bleaching and collapse. And prevent pollution.
It effectively solves the problems of slurry floating and collapse in the electrode hole of the ceramic heating tube, improves product qualification rate and processing efficiency, and realizes mass production of high-power ceramic tubes.
Smart Images
Figure CN222246274U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ceramic heating tube manufacturing, in particular to a semi-automatic electrode pressing device for ceramic heating tubes. Background Art
[0002] Ceramic heating tubes are mainly used in smart toilets, bathrooms, and water dispensers. Due to the high power, the electrode holes of the substrate are relatively deep and large in area. When the slurry is filled by screen printing, the slurry in the electrode holes is floating and collapsed, and the defective rate is high. The floating and collapsed slurry will cause the heating tube to ignite and burn when the power is turned on. The electrode holes can only be filled manually and quantitatively. When the slurry is filled in the electrode holes manually, the slurry has poor fluidity and inconsistent slurry height. When the screen-printed adhesive is used in the later process, the scraper will scrape the slurry. The slurry will contaminate other parts of the substrate, which will affect the product performance and even cause a short circuit in severe cases. When the electrode is pressed manually, the slurry will adhere to the tooling, which will cause the slurry in the hole to be missing and contaminate the substrate, making it difficult to mass produce. Summary of the invention
[0003] In order to overcome the shortcomings and deficiencies in the prior art, the purpose of the utility model is to provide a semi-automatic electrode pressing device for ceramic heating tubes. The electrode pressing device is used in the preparation process of ceramic heating tubes to compact the tungsten slurry in the electrode hole so that the tungsten slurry can be fully combined with the electrode hole wall, thereby solving the problems of product electrode floating, collapse, and uneven slurry height and bottom, and improving the product qualification rate.
[0004] The purpose of the utility model is achieved through the following technical scheme: a semi-automatic electrode pressing equipment for ceramic heating tubes, including a machine platform, the upper end surface of the machine platform is provided with a turntable mechanism, a paper feeding mechanism, a paper collecting mechanism and a material collecting mechanism, the turntable mechanism is provided with a plurality of electrode pressing tools, the electrode pressing tools are evenly installed on the turntable mechanism, the paper feeding mechanism is arranged on one side of the turntable mechanism, the paper collecting mechanism is mounted below the paper feeding mechanism, and the material collecting mechanism is arranged on the other side of the turntable mechanism.
[0005] Furthermore, the turntable mechanism includes a turntable, a first drive motor and several groups of locking pins. The turntable is provided with several installation positions corresponding to the piezo electrode tooling. The piezo electrode tooling is respectively arranged at the corresponding installation positions through locking pins. The first drive motor is fixed to the upper end surface of the machine platform. The turntable is arranged at the power output end of the first drive motor, and the first drive motor can drive the turntable to rotate on the end surface of the machine platform.
[0006] Furthermore, the piezo electrode tooling includes a cylinder, a top block, a substrate positioning tooling, a group of springs and a group of linear guide sleeves. Locking holes are provided on both sides of the substrate positioning tooling corresponding to the locking pins. The linear guide sleeves are sleeved in the locking holes. One end of the locking pin passes through the linear guide sleeve and the spring to install the substrate positioning tooling at the installation position. The spring is located between the lower end surface of the turntable and the locking hole. The top block is arranged at the power output end of the cylinder. The cylinder is arranged at the bottom of the substrate positioning tooling, and the cylinder can drive the substrate positioning tooling to move in the vertical direction.
[0007] Furthermore, the paper feeding mechanism includes a frame, a release paper support frame, an active PU rubber roller, a driven PU rubber roller, a rubber roller pressure regulating device, a second drive motor and a pressure plate, the frame is arranged on the upper end surface of the machine platform, the release paper support frame is arranged on the upper end surface of the frame, the pressure plate, the active PU rubber roller and the driven PU rubber roller are all mounted in the frame, the driven PU rubber roller is located directly above the active PU rubber roller, and a gap is left between the active PU rubber roller and the driven PU rubber roller for the release paper to pass through, the pressure plate is located on the side close to the turntable mechanism, the rubber roller pressure regulating device is arranged directly above the driven PU rubber roller, the second drive motor is fixed to the side wall of the frame, and the power output end of the second drive motor is connected to one end of the active PU rubber roller.
[0008] Furthermore, the paper receiving mechanism includes a handle, a spring seat, an elastic force adjustment screw, a compression spring, a first positioning plate, a winding rod, a positioning pin, a clutch tooth, a second positioning plate, a bearing and a pulley assembled from left to right, and the pulley is linked to the power output end of the second drive motor through a belt.
[0009] Furthermore, the material collecting mechanism includes a first motor module, a second motor module and a vacuum suction cup. The first motor module is vertically arranged on the upper end surface of the machine, and the second motor module is transversely mounted on the first motor module. The first motor module can drive the second motor module to move transversely in the vertical direction. One end of the vacuum suction cup is connected to the second motor module, and the second motor module can drive the vacuum suction cup to move toward the turntable.
[0010] Furthermore, a human-machine exchange box and control buttons are provided on the upper end surface of the machine.
[0011] The beneficial effects of the utility model are as follows: the electrode pressing equipment of the utility model adopts a turntable structure, utilizes the release and anti-sticking characteristics, places the release paper above the slurry, utilizes the electrode pressing tooling to press the substrate and the release paper together, so that the slurry in the electrode hole is compacted and the height is consistent, which is convenient for printing the self-adhesive sticker in the subsequent process; each time the release paper is pressed, the paper feeding mechanism will automatically feed out a section of clean release paper to prevent the slurry from adhering to the release paper and contaminating the substrate, effectively solving the problems of floating and collapsing slurry in the electrode hole, and at the same time, compacts the slurry in the electrode hole without contaminating the substrate, so that the substrate can be printed with glue for mass production, which plays a key role in the mass production of high-power ceramic tubes. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a three-dimensional diagram of the utility model;
[0013] Figure 2 It is a structural schematic diagram of the turntable mechanism of the utility model;
[0014] Figure 3 It is a structural schematic diagram of the paper feeding mechanism of the utility model;
[0015] Figure 4 It is a structural schematic diagram of the paper feeding mechanism of the utility model from another perspective;
[0016] Figure 5 It is an exploded schematic diagram of the paper collection mechanism of the utility model;
[0017] Figure 6 It is an exploded schematic diagram of the piezo electrode tooling of the utility model;
[0018] Figure 7 It is a structural schematic diagram of the material receiving mechanism of the utility model;
[0019] Figure 8 It is a schematic diagram of the structure of the processed substrate.
[0020] The accompanying drawings are marked as follows: 1-machine, 2-turntable mechanism, 21-turntable, 22-first drive motor, 23-locking pin, 24-installation position, 3-paper feeding mechanism, 31-frame, 32-release paper support frame, 33-active PU rubber roller, 34-driven PU rubber roller, 35-rubber roller pressure adjustment device, 36-second drive motor, 37-belt, 38-pressing plate, 39-release paper, 4-paper collection mechanism, 40-handle, 41-spring seat, 42-elastic force adjustment screw, 43-compression spring, 4 4-first positioning plate, 45-winding rod, 46-positioning pin, 47-clutch gear, 48-second positioning plate, 49-bearing, 50-pulley, 5-receiving mechanism, 51-first motor module, 52-second motor module, 53-vacuum suction cup, 6-piezoelectric tooling, 61-cylinder, 62-top block, 63-substrate positioning tooling, 631-locking hole, 64-spring, 65-linear guide sleeve, 7-human-machine exchange box, 8-control button, 9-substrate, 91-electrode hole, 92-slurry. DETAILED DESCRIPTION
[0021] In order to facilitate the understanding of those skilled in the art, the following embodiments and attached Figure 1-8 To further illustrate the present invention, the contents mentioned in the implementation modes are not intended to limit the present invention.
[0022] See Figure 1-8 A semi-automatic electrode pressing device for ceramic heating tubes comprises a machine platform 1, wherein the upper end surface of the machine platform 1 is provided with a turntable mechanism 2, a paper feeding mechanism 3, a paper collecting mechanism 4 and a material collecting mechanism 5, wherein the turntable mechanism 2 is provided with a plurality of electrode pressing tools 6, wherein the electrode pressing tools 6 are evenly installed on the turntable mechanism 2, the paper feeding mechanism 3 is provided on one side of the turntable mechanism 2, the paper collecting mechanism 4 is mounted below the paper feeding mechanism 3, and the material collecting mechanism 5 is provided on the other side of the turntable mechanism 2; a human-machine exchange box 7 and a control button 8 are provided on the upper end surface of the machine platform 1, and at least four groups of electrode pressing tools 6 are provided.
[0023] The electrode pressing device of this embodiment adopts a turntable 21 structure, and uses the release and anti-sticking characteristics to place the release paper above the slurry 92, and uses the electrode pressing tool 6 to press the substrate 9 and the release paper together, so that the slurry 92 in the electrode hole 91 is compacted and the height is consistent, which is convenient for printing adhesive labels in the subsequent process; each time the release paper is pressed, the paper feeding mechanism 3 will automatically send out a section of clean release paper to prevent the slurry 92 from adhering to the release paper and contaminating the substrate 9, effectively solving the problems of floating and collapse of the slurry 92 in the electrode hole 91, and at the same time, the slurry 92 in the electrode hole 91 is compacted without contaminating the substrate 9, so that the substrate 9 can be printed with glue for mass production, which plays a key role in the mass production of high-power ceramic tubes; when used, the substrate 9 to be processed is manually placed on the electrode pressing tool 6, and the turntable mechanism 2 rotates the electrode pressing tool 6 with the substrate 9 placed to the positive side of the pressing plate 38 At the bottom, the paper feeding mechanism 3 will automatically feed a section of clean release paper to the lower end surface of the pressing plate 38, and the piezo electrode tooling 6 will be lifted up to press the substrate 9 and the release paper together. While pressing, the operator will process the substrate 9 on the next piezo electrode tooling 6. When the pressing is completed, the piezo electrode tooling 6 will be lowered and reset. At the same time, the paper feeding mechanism 3 will automatically feed another section of clean release paper (the used release paper 39 in the first half is synchronously rolled up by the paper collecting mechanism 4). At this time, the turntable mechanism 2 will rotate again to rotate the other piezo electrode tooling 6 with the substrate 9 placed on it to the bottom of the pressing plate 38 for pressing, and the piezo electrode tooling 6 that has completed the pressing is just transferred to the material collecting mechanism 5, and the material collecting mechanism 5 will absorb the pressed substrate 9 and place it on the assembly line to enter the next process. This cycle is repeated, so that the ceramic heating tube preparation process can be carried out continuously, thereby improving the product qualification rate and processing efficiency.
[0024] In this embodiment, the turntable mechanism 2 includes a turntable 21, a first drive motor 22 and several groups of locking pins 23. The turntable 21 is provided with several installation positions 24 corresponding to the piezo electrode tooling 6. The piezo electrode tooling 6 is respectively arranged at the corresponding installation positions 24 through the locking pins 23. The first drive motor 22 is fixed to the upper end surface of the machine 1. The turntable 21 is arranged at the power output end of the first drive motor 22, and the first drive motor 22 can drive the turntable 21 to rotate on the end surface of the machine 1, and the piezo electrode tooling 6 with the substrate 9 to be processed is rotated to the bottom of the pressure plate 38 of the paper feeding mechanism 3, and the piezo electrode tooling 6 that has completed the pressing is rotated to the material receiving mechanism 5 for automatic unloading.
[0025] In this embodiment, the piezo electrode tooling 6 includes a cylinder 61, a top block 62, a substrate positioning tooling 63, a group of springs 64 and a group of linear guide sleeves 65. Locking holes 631 are provided on both sides of the substrate positioning tooling 63 corresponding to the locking pins 23. The linear guide sleeves 65 are sleeved in the locking holes 631. One end of the locking pin 23 passes through the linear guide sleeve 65 and the spring 64 to install the substrate positioning tooling 63 at the installation position 24. The spring 64 is located between the lower end surface of the turntable 21 and the locking hole 631. The top block 62 is arranged at the power output end of the cylinder 61. The cylinder 61 is arranged at the bottom of the substrate positioning tooling 63, and the cylinder 61 can drive the substrate positioning tooling 63 to move in the vertical direction.
[0026] In this embodiment, when the turntable 21 rotates the substrate positioning tool 63 on which the substrate 9 to be processed is placed to the bottom of the pressure plate 38 of the paper feeding mechanism 3, the cylinder 61 is started to lift up the substrate positioning tool 63 (the spring 64 is compressed), and presses it together with the release paper 39 to compact the slurry 92 in the electrode hole 91. After the pressing is completed, the cylinder 61 is reset, and the substrate positioning tool 63 descends to its original position under the reset force of the spring 64, and one pressing is completed. The same is true for the other several pressing electrode toolings 6.
[0027] In this embodiment, the paper feeding mechanism 3 includes a frame 31, a release paper support frame 32, an active PU rubber roller 33, a driven PU rubber roller 34, a rubber roller pressure regulating device 35, a second drive motor 36 and a pressing plate 38. The frame 31 is arranged on the upper end surface of the machine table 1, and the release paper support frame 32 is arranged on the upper end surface of the frame 31. The pressing plate 38, the active PU rubber roller 33 and the driven PU rubber roller 34 are all arranged in the frame 31. The driven PU rubber roller 34 is located directly above the active PU rubber roller 33. There is a gap between the active PU rubber roller 33 and the driven PU rubber roller 34 for the release paper 39 to pass through. The pressing plate 38 is located On the side close to the turntable mechanism 2, the rubber roller pressure regulating device 35 is arranged directly above the driven PU rubber roller 34, the second drive motor 36 is fixed to the side wall of the frame 31, and the power output end of the second drive motor 36 is connected to one end of the active PU rubber roller 33; the paper receiving mechanism 4 includes a handle 40, a spring seat 41, an elastic force adjustment screw 42, a compression spring 43, a first positioning plate 44, a winding rod 45, a positioning pin 46, a clutch tooth 47, a second positioning plate 48, a bearing 49 and a pulley 50 assembled from left to right, and the pulley 50 is linked to the power output end of the second drive motor 36 through a belt 37.
[0028] In this embodiment, the second drive motor 36 drives the active PU rubber roller 33 to rotate, which can drive the release paper 39 clamped between the active PU rubber roller 33 and the driven PU rubber roller 34 to be output. The end of the release paper 39 passes through the gap between the active PU rubber roller 33 and the driven PU rubber roller 34, passes through the pressure plate 38, and is wound around the winding rod 45. The second drive motor 36 drives the active PU rubber roller 33 to rotate and also drives the winding rod 45 to rotate synchronously through the belt 37, thereby realizing the synchronous paper feeding and paper collection. The paper collection mechanism 4 adopts the above structure to facilitate the replacement or assembly of the winding rod 45 after the winding is completed.
[0029] In this embodiment, the material collecting mechanism 5 includes a first motor module 51, a second motor module 52 and a vacuum suction cup 53. The first motor module 51 is vertically arranged on the upper end surface of the machine table 1, and the second motor module 52 is horizontally mounted on the first motor module 51. The first motor module 51 can drive the second motor module 52 to move horizontally in the vertical direction. One end of the vacuum suction cup 53 is connected to the second motor module 52, and the second motor module 52 can drive the vacuum suction cup 53 to move toward the turntable 21.
[0030] In this embodiment, the turntable 21 rotates the pressed electrode tooling 6 to the first motor module 51, and the first motor module 51 drives the second motor module 52 to descend until the vacuum suction cup 53 just contacts and sucks the substrate 9. Then, the first motor module 51 drives the second motor module 52 to rise to a certain height, and then the second motor module 52 is used to move the vacuum suction cup 53 horizontally and place it on the assembly line to enter the next process. After completing one unloading process, the material receiving mechanism 5 is reset.
[0031] The above embodiments are preferred implementation schemes of the present invention. In addition, the present invention can also be implemented in other ways. Any obvious replacement without departing from the concept of the present invention is within the protection scope of the present invention.
Claims
1. A semi-automatic electrode pressing device for ceramic heating tubes, comprising a machine platform, characterized in that: A turntable mechanism, a paper feeding mechanism, a paper collecting mechanism and a material collecting mechanism are provided on the upper surface of the machine platform. The turntable mechanism is provided with a plurality of pressure electrode tools, and the pressure electrode tools are evenly installed on the turntable mechanism. The paper feeding mechanism is arranged on one side of the turntable mechanism, the paper collecting mechanism is mounted below the paper feeding mechanism, and the material collecting mechanism is arranged on the other side of the turntable mechanism.
2. The semi-automatic electrode pressing device for ceramic heating tube according to claim 1, characterized in that: The turntable mechanism includes a turntable, a first drive motor and several groups of locking pins. The turntable is provided with several installation positions corresponding to the piezo electrode tooling. The piezo electrode tooling is respectively arranged at the corresponding installation positions through locking pins. The first drive motor is fixed to the upper end surface of the machine platform. The turntable is arranged at the power output end of the first drive motor, and the first drive motor can drive the turntable to rotate on the end surface of the machine platform.
3. The semi-automatic electrode pressing device for ceramic heating tube according to claim 2, characterized in that: The piezo electrode tooling includes a cylinder, a top block, a substrate positioning tooling, a group of springs and a group of linear guide sleeves. Locking holes are provided on both sides of the substrate positioning tooling corresponding to the locking pins. The linear guide sleeves are sleeved in the locking holes. One end of the locking pin passes through the linear guide sleeve and the spring to install the substrate positioning tooling at the installation position. The spring is located between the lower end surface of the turntable and the locking hole. The top block is arranged at the power output end of the cylinder. The cylinder is arranged at the bottom of the substrate positioning tooling, and the cylinder can drive the substrate positioning tooling to move in the vertical direction.
4. The semi-automatic electrode pressing device for ceramic heating tube according to claim 1, characterized in that: The paper feeding mechanism includes a frame, a release paper support frame, an active PU rubber roller, a driven PU rubber roller, a rubber roller pressure regulating device, a second driving motor and a pressing plate. The frame is arranged on the upper end surface of the machine platform, the release paper support frame is arranged on the upper end surface of the frame, the pressing plate, the active PU rubber roller and the driven PU rubber roller are all arranged in the frame, the driven PU rubber roller is located directly above the active PU rubber roller, and a gap is left between the active PU rubber roller and the driven PU rubber roller for the release paper to pass through. The pressing plate is located on the side close to the turntable mechanism, the rubber roller pressure regulating device is arranged directly above the driven PU rubber roller, the second driving motor is fixed to the side wall of the frame, and the power output end of the second driving motor is connected to one end of the active PU rubber roller.
5. The semi-automatic electrode pressing device for ceramic heating tube according to claim 4, characterized in that: The paper receiving mechanism includes a handle, a spring seat, an elastic force adjustment screw, a compression spring, a first positioning plate, a winding rod, a positioning pin, a clutch tooth, a second positioning plate, a bearing and a pulley which are assembled from left to right in sequence. The pulley is linked to the power output end of the second drive motor through a belt.
6. The semi-automatic electrode pressing device for ceramic heating tube according to claim 2, characterized in that: The material receiving mechanism includes a first motor module, a second motor module and a vacuum suction cup. The first motor module is vertically arranged on the upper end surface of the machine platform, and the second motor module is transversely mounted on the first motor module. The first motor module can drive the second motor module to move transversely in the vertical direction. One end of the vacuum suction cup is connected to the second motor module, and the second motor module can drive the vacuum suction cup to move toward the turntable.
7. The semi-automatic electrode pressing device for ceramic heating tube according to claim 1, characterized in that: The upper end surface of the machine platform is provided with a human-machine exchange box and control buttons.