High-precision horizontal conveyor

Abstract

The utility model discloses a high-precision horizontal conveyor which comprises a bottom frame, a translation frame, a motor driving assembly, a roller driving assembly, two guide rail assemblies, two aluminum profile limiting assemblies and a plurality of felt rollers. The translation frame is movably arranged on the bottom frame through the two guide rail assemblies; the two aluminum profile limiting assemblies are arranged on the two sides of the translation frame, the felt roller is arranged between the two aluminum profile limiting assemblies, and the two aluminum profile limiting assemblies and the felt roller are connected with the translation frame. The motor driving assembly drives the translation assembly to move on the bottom frame along the guide rail assembly, and the roller driving assembly drives the felt roller to rotate. Therefore, the device has the advantages that the whole mechanism is simple and light, operation is convenient and fast, connection conveying of different positions can be achieved through simple parameter adjustment, the conveying efficiency is high, the automation degree is high, the labor intensity of related workers is lowered, and the reject ratio of products is reduced.

Description

Technical Field

[0001] The utility model relates to the field of mechanical engineering, in particular to a high-precision horizontal conveyor. Background Art

[0002] During the production process of aluminum alloy frame profiles (hereinafter referred to as "aluminum profiles") used in the photovoltaic industry, the extruded and cut aluminum profiles need to be transported and stacked. The traditional process uses manual stacking of aluminum profiles into material frames, and in this process, the aluminum profiles are often not in the right position, resulting in low production efficiency and increased scrap rate of aluminum profiles. Therefore, it is of practical significance to develop an aluminum profile connection and conveying device that can reduce the defective rate of aluminum profiles, improve work efficiency, and has a high degree of automation. Utility Model Content

[0003] The utility model aims to solve one of the technical problems in the above-mentioned technology at least to a certain extent.

[0004] To this end, one purpose of the utility model is to propose a high-precision horizontal conveyor, which has the advantages of simple and light overall structure, easy operation, and can achieve docking and transportation at different positions through simple parameter adjustment, high transportation efficiency, high degree of automation, and reduces the labor intensity of relevant personnel and reduces the defective rate of products.

[0005] To achieve the above-mentioned purpose, the first embodiment of the utility model proposes a high-precision horizontal conveyor, comprising: a bottom frame, a translation frame, a motor drive assembly, a roller drive assembly, two guide rail assemblies, two aluminum profile limit assemblies and a plurality of felt rollers, wherein:

[0006] The translation frame is movably arranged on the bottom frame through the two guide rail assemblies;

[0007] The two aluminum profile limiting assemblies are arranged on both sides of the translation frame, the felt roller is arranged between the two aluminum profile limiting assemblies, and the two aluminum profile limiting assemblies and the felt roller are respectively connected to the translation frame;

[0008] The motor driving assembly drives the translation frame to move along the guide rail assembly on the bottom frame, and the roller driving assembly drives the felt roller to rotate.

[0009] The high-precision horizontal conveyor according to the embodiment of the utility model has the advantages of simple and light overall structure, convenient operation, and can achieve docking and transportation at different positions through simple parameter adjustment. It has high transportation efficiency and high degree of automation, and reduces the labor intensity of related staff and reduces the defective rate of products.

[0010] In addition, the high-precision horizontal conveyor proposed in the above embodiment of the utility model may also have the following additional technical features:

[0011] In one embodiment of the present invention, the bottom frame and the translation frame are both truss structures.

[0012] In one embodiment of the present utility model, the motor drive assembly includes: a first motor, a first reducer and a rack, wherein:

[0013] The first motor and the first reducer are arranged on the translation frame, the rack is arranged on the bottom frame, the rack is parallel to the guide rail assembly, the power output shaft of the first motor and the power input shaft of the first reducer are connected through a coupling, and the power output shaft of the first reducer is provided with a gear and meshes with the rack.

[0014] In one embodiment of the present utility model, the roller drive assembly includes: a second motor, a second reducer and a chain, wherein:

[0015] The second motor and the second reducer are arranged on the translation frame, the power output shaft of the second motor and the power input shaft of the second reducer are connected through a coupling, the power output shaft of the second reducer and the felt roller are both provided with sprockets, and the chain is arranged on the sprockets.

[0016] In one embodiment of the present utility model, the aluminum profile limiting assembly comprises: a roller, a limiting plate and a hydraulic cylinder, wherein:

[0017] The limiting plate is arranged on the roller, and the two ends of the hydraulic cylinder are respectively connected to the end of the roller and the translation frame.

[0018] In an embodiment of the present invention, the limiting plate and the roller are integrally formed.

[0019] In one embodiment of the utility model, guide wheels are respectively provided on the roller and the felt roller.

[0020] In an embodiment of the present invention, the bottom frame is further provided with a mechanical limiter, and the mechanical limiter is used to limit the translation frame from being separated from the bottom frame.

[0021] Additional aspects and advantages of the present invention will be given in part in the following description and in part will become apparent from the following description or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the following description of the embodiments in conjunction with the accompanying drawings, in which:

[0023] Figure 1 This is a schematic structural diagram of a high-precision horizontal conveyor according to an embodiment of the utility model;

[0024] Figure 2 It is an enlarged view of part A of the structural schematic diagram of a high-precision horizontal conveyor according to an embodiment of the utility model;

[0025] As shown in the figure:

[0026] 100 - bottom frame;

[0027] 200-translation frame;

[0028] 300-motor drive assembly, 301-first motor, 302-first reducer, 303-rack;

[0029] 400- roller driving assembly, 401- second motor, 402- second reducer, 403- chain;

[0030] 500-Guide rail assembly;

[0031] 600-aluminum profile limit assembly, 601-roller, 602-limit plate, 603-hydraulic cylinder;

[0032] 700-felt roller;

[0033] 800-guide wheel;

[0034] 900-Mechanical limiter;

[0035] 1000-Aluminum profile. DETAILED DESCRIPTION

[0036] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.

[0037] The high-precision horizontal conveyor of an embodiment of the utility model is described below with reference to the accompanying drawings.

[0038] like Figure 1 and Figure 2As shown, a high-precision horizontal conveyor includes: a bottom frame 100, a translation frame 200, a motor drive assembly 300, a roller drive assembly 400, two guide rail assemblies 500, two aluminum profile limit assemblies 600 and a plurality of felt rollers 700, wherein:

[0039] The translation frame 200 is movably arranged on the bottom frame 100 through two guide rail assemblies 500; two aluminum profile limiting assemblies 600 are arranged on both sides of the translation frame 200, and the felt roller 700 is arranged between the two aluminum profile limiting assemblies 600, and the two aluminum profile limiting assemblies 600 and the felt roller 700 are respectively connected to the translation frame 200;

[0040] The motor driving assembly 300 drives the translation frame 200 to move on the bottom frame 100 along the guide rail assembly 500 , and the roller driving assembly 400 drives the felt roller 700 to rotate.

[0041] The bottom frame 100 and the translation frame 200 are both truss structures.

[0042] It should be noted that the bottom frame 100 and the translation frame 200 are integrally formed by welding square tubes.

[0043] The motor drive assembly 300 includes: a first motor 301, a first reducer 302 and a rack 303, wherein:

[0044] The first motor 301 and the first reducer 302 are arranged on the translation frame 200, the rack 303 is arranged on the bottom frame 100, the rack 303 is parallel to the guide rail assembly 500, the power output shaft of the first motor 301 and the power input shaft of the first reducer 302 are connected through a coupling, and the power output shaft of the first reducer 302 is provided with a gear and meshes with the rack 303.

[0045] The roller driving assembly 400 includes: a second motor 401, a second reducer 402 and a chain 403, wherein:

[0046] The second motor 401 and the second reducer 402 are arranged on the translation frame 200, the power output shaft of the second motor 401 and the power input shaft of the second reducer 402 are connected through a coupling, the power output shaft of the second reducer 402 and the felt roller 700 are both provided with sprockets, and the chain 403 is arranged on the sprockets.

[0047] The aluminum profile limiting assembly 600 includes: a roller 601, a limiting plate 602 and a hydraulic cylinder 603, wherein:

[0048] The limiting plate 602 is disposed on the roller 601 , and both ends of the hydraulic cylinder 603 are connected to the ends of the roller 601 and the translation frame 200 , respectively.

[0049] The limiting plate 602 and the roller 601 are integrally formed.

[0050] The roller 601 and the felt roller 700 are respectively provided with guide wheels 800 .

[0051] In addition, it should be noted that the two rollers 601 are both provided with guide wheels 800, and the felt rollers 700 may be provided with guide wheels 800 at intervals, that is, one felt roller 700 is provided with a guide wheel 800, the next felt roller 700 is not provided with a guide wheel 800, the next next felt roller 700 is provided with a guide wheel 800, and so on;

[0052] Furthermore, it should be noted that the guide rail assembly 500 can be replaced with a wheeled support unit;

[0053] The bottom frame 100 is further provided with a mechanical stopper 900 , which is used to limit the translation frame 200 from being separated from the bottom frame 100 .

[0054] In the embodiment of the utility model, the relevant staff drives the motor drive assembly 300 to operate by using a PLC control system, and the gear and rack 303 on the first reducer 302 cooperate with each other, and the motor drive assembly 300 drives the translation frame 200 to move at a constant speed on the guide rail assembly 500. In this process, the translation frame 200 is parked at any position on the bottom frame 100 by the number of pulses output by the PLC control system;

[0055] After the translation frame 200 is parked in place, the PLC control system drives the roller drive assembly 400 to drive the felt roller 700 to rotate and connect the aluminum profile 1000. The second motor 401 drives the felt roller 700 to rotate through the second reducer 402, the chain 403 and the sprocket to form a transmission system. After the aluminum profile 1000 is in place, the hydraulic cylinder 803 drives the roller 601 to rotate so that the limit plate 602 stops the aluminum profile 1000.

[0056] At this time, when the rear equipment reaches the docking position, the hydraulic cylinder 803 drives the roller 601 to reverse so that the limit plate 602 moves away from the aluminum profile 1000. At this time, the PLC control system drives the roller drive assembly 400 to drive the felt roller 700 to rotate and transport the aluminum profile 1000 until the aluminum profile 1000 is completely detached.

[0057] To sum up, the high-precision horizontal conveyor disclosed by the utility model has the advantages of simple and light overall structure, convenient operation, and can achieve docking and transportation at different positions through simple parameter adjustment. It has high conveying efficiency and high degree of automation, and reduces the labor intensity of relevant personnel and reduces the defective rate of products.

[0058] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0059] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0060] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0061] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0062] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.

[0063] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations of the present invention. Ordinary technicians in the field can change, modify, replace and modify the above embodiments within the scope of the present invention.

Claims

1. A high-precision horizontal conveyor, characterized in that: include: A bottom frame (100), a translation frame (200), a motor drive assembly (300), a roller drive assembly (400), two guide rail assemblies (500), two aluminum profile limit assemblies (600) and a plurality of felt rollers (700), wherein: The translation frame (200) is movably arranged on the bottom frame (100) via the two guide rail assemblies (500); The two aluminum profile limiting assemblies (600) are arranged on both sides of the translation frame (200), the felt roller (700) is arranged between the two aluminum profile limiting assemblies (600), and the two aluminum profile limiting assemblies (600) and the felt roller (700) are respectively connected to the translation frame (200); The motor driving assembly (300) drives the translation frame (200) to move along the guide rail assembly (500) on the bottom frame (100), and the roller driving assembly (400) drives the felt roller (700) to rotate.

2. The high-precision horizontal conveyor according to claim 1, characterized in that: The bottom frame (100) and the translation frame (200) are both truss structures.

3. The high-precision horizontal conveyor according to claim 1, characterized in that: The motor drive assembly (300) comprises: a first motor (301), a first reducer (302) and a rack (303), wherein: The first motor (301) and the first reducer (302) are arranged on the translation frame (200), the rack (303) is arranged on the bottom frame (100), the rack (303) and the guide rail assembly (500) are parallel, the power output shaft of the first motor (301) and the power input shaft of the first reducer (302) are connected through a coupling, and the power output shaft of the first reducer (302) is provided with a gear and meshes with the rack (303).

4. The high-precision horizontal conveyor according to claim 1, characterized in that: The roller driving assembly (400) comprises: a second motor (401), a second reducer (402) and a chain (403), wherein: The second motor (401) and the second reducer (402) are arranged on the translation frame (200), the power output shaft of the second motor (401) and the power input shaft of the second reducer (402) are connected via a coupling, the power output shaft of the second reducer (402) and the felt roller (700) are both provided with sprockets, and the chain (403) is arranged on the sprockets.

5. The high-precision horizontal conveyor according to claim 1, characterized in that: The aluminum profile limiting assembly (600) comprises: a roller (601), a limiting plate (602) and a hydraulic cylinder (603), wherein: The limiting plate (602) is arranged on the roller (601), and the two ends of the hydraulic cylinder (603) are respectively connected to the end of the roller (601) and the translation frame (200).

6. The high-precision horizontal conveyor according to claim 5, characterized in that: The limiting plate (602) and the roller (601) are integrally formed.

7. The high-precision horizontal conveyor according to claim 5, characterized in that: The roller (601) and the felt roller (700) are respectively provided with guide wheels (800).

8. The high-precision horizontal conveyor according to claim 1, characterized in that: The bottom frame (100) is also provided with a mechanical stopper (900), and the mechanical stopper (900) is used to limit the translation frame (200) from separating from the bottom frame (100).

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