Feeding mechanism for metal material quenching

By designing the feeding mechanism for quenching metal materials, and using the coordination of positioning components and pushing components, the problem of poor quenching effect of steel rod clamping ends in the prior art is solved, and rapid fixation and automatic push-in quenching of metal rods are achieved. The furnace treatment improves the quenching effect.

CN222248786UActive Publication Date: 2024-12-27ZHENJIANG HAOYU TOOLS CO LTD
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Patent Information

Application Number
CN202420927581.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2024-12-27
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

The existing hexagonal steel rod quenching device is difficult to effectively quench the clamping end of the steel rod, resulting in poor quenching effect.

Method used

A feeding mechanism for quenching metal materials is designed, including positioning components, loading components and pushing components. The rapid fixation of metal steel rods is achieved through positioning clamps and manual screws, and the cooperation of driven gears and driven racks is used. Automatically unclip, and combine the telescopic push rod to push the steel rod into the quenching furnace for all-round heat treatment.

Benefits of technology

It realizes rapid fixation and automatic push-in quenching furnace treatment of metal steel rods, improves the quenching effect, facilitates all-round heat treatment, and improves the rigidity, hardness, wear resistance and toughness of steel rods.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a feeding mechanism for metal material quenching. The feeding mechanism comprises a positioning assembly, a loading assembly and a pushing assembly, the positioning assembly comprises positioning clamping plates and manual screws, the positioning clamping plates are arranged on the two sides of the metal workpiece, and the bottoms of the two positioning clamping plates are in threaded connection with the manual screws. The feeding assembly comprises a feeding sliding base, a ball screw, a motor and a feeding rack. The material pushing assembly comprises a telescopic material pushing rod, a driven screw, a driven gear and a driven rack set. According to the feeding mechanism, a metal steel bar can be rapidly fixed through the positioning assembly, meanwhile, when the metal steel bar gets close to a quenching machine, locking of the metal steel bar can be automatically relieved through cooperation of a driven gear and a driven rack set, and the metal steel bar can be pushed into a quenching furnace by automatically controlling a telescopic pushing rod to stretch out; and all-around heat treatment can be conveniently carried out on the metal steel bar, and discharging is convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of quenching feeding, in particular to a feeding mechanism for quenching metal materials. Background Art

[0002] Heat treatment equipment refers to equipment that uses heat treatment to perform heat treatment on the surface of metal materials. The heat treatment process is divided into normalizing, annealing, quenching and tempering. By performing quenching on the surface of metal materials, the rigidity, hardness, wear resistance, fatigue strength and toughness of the steel can be greatly improved.

[0003] The existing patent application number is: CN202122507082.7, and the patent name is: Utility model patent for feeding structure for quenching hexagonal steel bars. This scheme clamps the hexagonal steel bars through a clamping assembly, and the horizontal moving assembly drives the hexagonal steel bars to be fed to the quenching assembly for quenching. Although the quenching treatment can be carried out conveniently, it is difficult for the device to quench the clamping end of the steel bar, resulting in poor quenching treatment effect of the steel bar, and it needs to be improved. Utility Model Content

[0004] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and utility model name of this application to avoid blurring the purpose of this section, specification abstract and utility model name, and such simplifications or omissions cannot be used to limit the scope of the utility model.

[0005] Therefore, in order to solve the above technical problems, the utility model provides the following technical solutions: a feeding mechanism for quenching metal materials, comprising a positioning component, a feeding component and a pushing component;

[0006] The positioning assembly includes positioning clamps and manual screws, the positioning clamps are arranged on both sides of the metal workpiece, and the bottoms of the two sets of positioning clamps are threadedly connected with manual screws;

[0007] The feeding assembly includes a feeding slide, a ball screw, a motor and a feeding frame. The bottom of the feeding slide is mechanically connected to the ball screw, the ball screw is rotatably mounted on the feeding frame, the motor is connected to the ball screw, and the motor is also fixed on the feeding frame;

[0008] The pushing assembly includes a telescopic pushing rod, a driven screw, a driven gear and a driven rack group. The rear side of the loading slide is connected to the telescopic pushing rod, the telescopic pushing rod is threadedly sleeved on the driven screw, and the driven screw is mechanically connected to the manual screw through a transmission unit, so that the driven screw and the manual screw rotate synchronously; a driven gear is also arranged on the manual screw, and a driven rack group is connected to the bottom of the driven gear, and the driven rack group is arranged at the tail end of the feeding frame.

[0009] As a preferred solution of the feeding mechanism for quenching metal materials described in the utility model, wherein: the positioning clamping plate is provided with a workpiece clamping groove adapted to the metal workpiece structure, and two sets of positioning clamping plates are slidably connected to the two sides of the feeding slide seat through manual screws.

[0010] As a preferred solution of the feeding mechanism for quenching metal materials of the utility model, a quenching machine is arranged at the tail end of the feeding machine frame, and the quenching machine is equipped with a heater for heat treatment of metal workpieces.

[0011] As a preferred solution of the feeding mechanism for quenching metal materials described in the utility model, a material receiving bracket is connected to the feeding frame at the rear side of the quenching machine, and a slide groove for metal workpieces to enter is provided on the material receiving bracket.

[0012] As a preferred solution of the feeding mechanism for quenching metal materials described in the utility model, the front end of the feeding frame is connected to a pushing bracket, the driven screw is rotatably connected to the pushing bracket, and the telescopic pushing rod is slidably connected to the pushing bracket front and back.

[0013] As a preferred solution of the feeding mechanism for quenching metal materials described in the utility model, the transmission unit includes a worm wheel, a worm, and a synchronous shaft. A worm wheel is fixed on the driven screw, and the meshing transmission of the worm wheel is connected to the worm. The worm is fixed on the synchronous shaft, and a group of driven gears are also connected to the synchronous shaft. The bottom of the driven gear is also connected to a driven rack group, and the driven rack group is also arranged at the tail end of the feeding frame.

[0014] Beneficial effects of the utility model:

[0015] The utility model provides a feeding mechanism for quenching metal materials. The feeding mechanism can realize rapid fixation of the metal steel bar through a positioning component. At the same time, when the metal steel bar is close to the quenching machine, the locking of the metal steel bar can be automatically released through the cooperation of the driven gear and the driven rack group. The metal steel bar can also be pushed into the quenching furnace by automatically controlling the extension of the telescopic push rod, so as to facilitate all-round heat treatment of the metal steel bar and facilitate discharging. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following briefly introduces the drawings required for the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0018] Figure 2 It is a structural schematic diagram of the utility model in working state.

[0019] Figure 3 It is a rear view structural schematic diagram of the utility model.

[0020] Figure 4 It is a partial cross-sectional structural schematic diagram of the utility model.

[0021] In the figure: 100, positioning assembly; 101, positioning clamp; 102, manual screw;

[0022] 200, feeding assembly; 201, feeding slide; 202, ball screw; 203, motor; 204, feeding frame; 205, receiving bracket; 206, pushing bracket;

[0023] 300, pusher assembly; 301, telescopic pusher rod; 302, driven screw; 303, driven gear; 304, driven rack assembly; 305, worm wheel; 306, worm; 307, synchronous shaft;

[0024] 400. Quenching machine. DETAILED DESCRIPTION

[0025] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0026] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0027] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0028] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments of the present invention, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.

[0029] Example 1

[0030] Reference Figures 1 to 4 , which is the first embodiment of the utility model, provides a feeding mechanism for quenching metal materials, including a positioning assembly 100, a feeding assembly 200 and a pushing assembly 300;

[0031] The positioning assembly 100 includes a positioning clamp 101 and a manual screw 102. The positioning clamp 101 is arranged on both sides of the metal workpiece, and the bottom of the two groups of positioning clamps 101 are threadedly connected with the manual screw 102; the positioning clamp 101 is provided with a workpiece clamping groove adapted to the structure of the metal workpiece, and the two groups of positioning clamps 101 are slidably connected to the two sides of the loading slide 201 through the manual screw 102.

[0032] The feeding assembly 200 includes a feeding slide 201, a ball screw 202, a motor 203 and a feeding frame 204. The bottom of the feeding slide 201 is mechanically connected to the ball screw 202, the ball screw 202 is rotatably mounted on the feeding frame 204, the motor 203 is connected to the ball screw 202, and the motor 203 is also fixed on the feeding frame 204; a quenching machine 400 is arranged at the tail end of the feeding frame 204, and the quenching machine 400 is equipped with a heater for heat treatment of metal workpieces; a material receiving bracket 205 is connected to the feeding frame 204 on the rear side of the quenching machine 400, and a slide groove for metal workpieces to enter is provided on the material receiving bracket 205; a pushing bracket 206 is connected to the front end of the feeding frame 204, the driven screw 302 is rotatably connected to the pushing bracket 206, and the telescopic pushing rod 301 is connected to the pushing bracket 206 for sliding back and forth;

[0033] The push assembly 300 includes a telescopic push rod 301, a driven screw 302, a driven gear 303 and a driven rack group 304. The rear side of the loading slide 201 is connected to the telescopic push rod 301, and the telescopic push rod 301 is threadedly sleeved on the driven screw 302. The driven screw 302 is mechanically connected to the manual screw 102 through a transmission unit, so that the driven screw 302 and the manual screw 102 rotate synchronously; the manual screw 102 is also arranged with a driven gear 303, and the bottom of the driven gear 303 is connected to the driven gear 303. The driven rack group 304 and the driven rack group 304 are arranged at the tail end of the feeding frame 204; the transmission unit includes a worm wheel 305, a worm 306, and a synchronous shaft 307. The worm wheel 305 is fixed on the driven screw 302, and the meshing transmission of the worm wheel 305 is connected to the worm 306. The worm 306 is fixed on the synchronous shaft 307, and a group of driven gears 303 are also connected to the synchronous shaft 307. The bottom of the driven gear 303 is also connected to the driven rack group 304, and the driven rack group 304 is also arranged at the tail end of the feeding frame 204.

[0034] In this embodiment: when in use, the metal workpiece to be heat treated (metal round steel bar) is placed on the loading slide 201, and the manual screw 102 is rotated counterclockwise, so that the manual screw 102 drives the two sets of positioning clamps 101 to approach each other through the external thread structure with opposite threads on both sides, and the ends of the metal workpiece are clamped by the two sets of positioning clamps 101.

[0035] Start the motor 203, so that the motor 203 drives the ball screw 202 to rotate, and the ball screw 202 drives the loading slide 201 to push the metal workpiece to move horizontally, so that the other end of the metal workpiece gradually enters the quenching machine 400 for heat treatment. After the heat treatment, the workpiece gradually extends into the receiving bracket 205.

[0036] When the clamping part of the metal workpiece approaches the quenching machine 400, the driven gear 303 on the manual screw 102 first contacts the corresponding driven rack set 304, and the driven rack set 304 drives the driven gear 303 to rotate clockwise, so that the manual screw 102 drives the two sets of positioning clamps 101 away from each other, releasing the clamping force on the metal workpiece.

[0037] Then, the driven gear 303 on the synchronous shaft 307 contacts the corresponding driven rack set 304 to drive the synchronous shaft 307 to rotate, the synchronous shaft 307 drives the worm 306 to rotate, the worm 306 drives the worm wheel 305 to rotate, the worm wheel 305 drives the driven screw 302 to rotate, and the driven screw 302 is connected to the telescopic push rod 301 through mechanical transmission, so that it pushes the original clamping end of the metal workpiece gradually into the quenching machine 400 for comprehensive heat treatment.

[0038] It is worth noting that the entire device is controlled by a controller. Since the controller is a commonly used device and belongs to the existing mature technology, its electrical connection relationship and specific circuit structure will not be described in detail here.

[0039] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A feeding mechanism for quenching metal materials, characterized in that: The invention comprises a positioning assembly (100), a feeding assembly (200) and a pushing assembly (300); the positioning assembly (100) comprises a positioning clamping plate (101) and a manual screw (102); the positioning clamping plates (101) are arranged on both sides of a metal workpiece; the bottoms of the two sets of positioning clamping plates (101) are threadedly connected with the manual screw (102); the feeding assembly (200) comprises a feeding slide (201), a ball screw (202), a motor (203) and a feeding frame (204); the bottom of the feeding slide (201) is mechanically connected to the ball screw (202); the ball screw (202) is rotatably mounted on the feeding frame (204); the motor (203) is connected to the ball screw (202); and the motor (203) is also fixed on the feeding frame (204); The pusher assembly (300) comprises a telescopic pusher rod (301), a driven screw rod (302), a driven gear (303) and a driven rack assembly (304); the rear side of the loading slide (201) is connected with the telescopic pusher rod (301); the telescopic pusher rod (301) is threadedly sleeved on the driven screw rod (302); the driven screw rod (302) is mechanically connected to the manual screw rod (102) through a transmission unit, so that the driven screw rod (302) and the manual screw rod (102) rotate synchronously; the manual screw rod (102) is also provided with a driven gear (303); the bottom of the driven gear (303) is connected with the driven rack assembly (304); the driven rack assembly (304) is arranged at the rear end of the feeding frame (204).

2. The feeding mechanism for quenching metal material according to claim 1, characterized in that: The positioning clamping plates (101) are provided with workpiece clamping grooves adapted to the metal workpiece structure, and the two sets of positioning clamping plates (101) are respectively slidably connected to the two sides of the loading slide seat (201) via manual screw rods (102).

3. The feeding mechanism for quenching metal material according to claim 1, characterized in that: A quenching machine (400) is arranged at the rear end of the feeding rack (204), and the quenching machine (400) has a built-in heater for heat treatment of metal workpieces.

4. The feeding mechanism for quenching metal material according to claim 3, characterized in that: A material receiving bracket (205) is connected to the feeding frame (204) at the rear side of the quenching machine (400), and a sliding groove for metal workpieces to enter is provided on the material receiving bracket (205).

5. The feeding mechanism for quenching metal material according to claim 1, characterized in that: The front end of the feeding frame (204) is connected to a material pushing bracket (206), the driven screw (302) is rotatably connected to the material pushing bracket (206), and the telescopic material pushing rod (301) is slidably connected to the material pushing bracket (206) forward and backward.

6. The feeding mechanism for quenching metal material according to claim 1, characterized in that: The transmission unit comprises a worm wheel (305), a worm (306) and a synchronous shaft (307); the worm wheel (305) is fixed on the driven screw (302); the meshing transmission of the worm wheel (305) is connected to the worm (306); the worm (306) is fixed on the synchronous shaft (307); a group of driven gears (303) are also connected to the synchronous shaft (307); the bottom of the driven gear (303) is also connected to a driven rack group (304); the driven rack group (304) is also arranged at the rear end of the feeding frame (204).