Receiving and overturning mechanism for automatic silicon material basketing equipment
By designing a feeding and flip mechanism for silicon material automatic basket installation equipment, the automatic flip and transmission of silicon material is achieved by using the rotating spindle and clamping cylinder, the problem of manual handling difficulties caused by large weight of silicon material is solved, and processing efficiency is improved. Avoid work-related accidents.
Patent Information
- Application Number
- CN202421150779.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-24
AI Technical Summary
Due to the large weight of silicon material during processing, manual handling is time-consuming and labor-intensive and easy to cause harm to workers. It is difficult for the existing technology to realize automated transportation and flip operations of silicon material.
A feeding and flip mechanism for silicon material automatic basket installation equipment is designed, including a base, bearing seat, rotating spindle, clamping cylinder and rotating electric machine with left and right spaces. Automatic flip of silicon material is achieved by rotating spindle and clamping cylinder. and transmission, combined with the angle monitor box and sensor to ensure precise control of the flip angle.
It realizes the automated transportation and flip of silicon materials, improves processing efficiency, avoids work-related injuries caused by manual operations, and ensures the safe transmission and precise handling of silicon materials.
Smart Images

Figure CN222248953U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automatic silicon material basket loading equipment, in particular to a material receiving and turning mechanism used for automatic silicon material basket loading equipment. Background Art
[0002] At present, non-renewable energy sources such as electricity, coal, and oil are frequently in short supply, and energy issues are increasingly becoming a bottleneck restricting the economic development of the international community. Solar cells have attracted widespread attention because of their inexhaustible and low-cost energy. Among them, crystalline silicon solar cells are widely used due to their excellent characteristics such as high conversion efficiency, working stability, long life, and mature technology development.
[0003] The automatic silicon material basket loading equipment will inevitably involve the movement and flipping of silicon materials between the front and rear stations during the entire processing process. However, due to the heavy weight of silicon materials, manual handling and turning are time-consuming and labor-intensive, and there is a risk of falling and injuring workers. Therefore, in order to realize the automatic transportation and flipping of silicon materials between the front and rear stations of the automatic silicon material basket loading equipment, it is necessary to design a material receiving and flipping mechanism to realize the transmission and flipping of silicon materials between the front and rear stations. Utility Model Content
[0004] In view of the above problems existing in the prior art, the utility model provides a material receiving and turning mechanism for silicon material automatic basket loading equipment, which is used to overcome the above defects in the prior art.
[0005] The technical solution adopted by the utility model to achieve the above-mentioned purpose is:
[0006] The material receiving and turning mechanism for the automatic silicon material basket loading equipment comprises two bases spaced apart on the left and right, the two bases are respectively provided with bearing seats, the insides of the two bearing seats are respectively provided with bearings, a rotating spindle is provided between the two bearings, a rotating motor is provided on the outer side wall of one of the bearing seats, and the rotating motor is connected to the rotating spindle by transmission,
[0007] A material receiving seat is arranged in the middle of the rotating main shaft, a clamping cylinder is arranged longitudinally on the outer side wall of the material receiving seat, and a "┓"-shaped silicon material pressing plate is arranged at the top end of the piston rod of the clamping cylinder.
[0008] In one of the embodiments: an angle monitoring box is provided on the outer side wall of the other bearing seat, the angle monitoring box cover is closed on the outside of one end of the rotating spindle, a sensor sheet is provided on the end face of one end of the rotating spindle inside the angle monitoring box, and a sensor for sensing the position of the sensor sheet is provided inside the angle monitoring box.
[0009] In one of the embodiments: the left side wall and the right side wall of the material receiving seat are respectively composed of a material receiving plate and a side lower sealing plate, the material receiving plate is located at the upper end of the side lower sealing plate, and the upper end surface of the material receiving plate is located above the upper side wall of the material receiving seat, the clamping cylinder is arranged on the rear side wall of the material receiving seat, the transverse part of the silicon material pressure plate is located above the upper side wall of the material receiving seat, and the rear ends of the two material receiving plates are respectively provided with limiting plates, and the corners of the front ends are respectively chamfered.
[0010] In one of the embodiments: a clamping cylinder cover plate is arranged at the top end of the piston rod of the clamping cylinder, and two silicon material pressing plates are arranged side by side on the top end of the clamping cylinder cover plate.
[0011] In one of the embodiments: rotating frames are respectively provided on the inner walls of the left and right walls of the material receiving seat, and rotating fixed sleeves are respectively provided on the side walls of the two rotating frames, the rotating main shaft passes through the left and right walls of the material receiving seat, and the two rotating frames and rotating fixed sleeves are respectively mounted on the outside of the rotating main shaft.
[0012] In one of the embodiments: protrusions are respectively provided on the two rotating fixed sleeves, and positioning notches are respectively provided on the outer wall of the rotating main shaft at positions corresponding to the protrusions on the two rotating fixed sleeves, and the protrusions on the two rotating fixed sleeves are correspondingly clamped inside the two positioning notches on the rotating main shaft.
[0013] In one of the embodiments: a reducer is arranged on the outer wall of the bearing seat, an output shaft is arranged at the output end of the reducer, a coupling is arranged between the output shaft and the end of the rotating main shaft, the rotating motor is arranged at the input end of the reducer, and the main shaft of the rotating motor is transmission-connected to the input end of the reducer.
[0014] In one of the embodiments: the base includes a bottom plate, a vertical mounting plate and a side rib plate, the two side rib plates are arranged side by side front and back above the bottom plate, the vertical mounting plate is arranged between the two side rib plates, the top end of the vertical mounting plate is provided with a mounting groove, and the bearing seat is arranged in the mounting groove on the vertical mounting plate.
[0015] Compared with the prior art, the material receiving and turning mechanism for the automatic silicon material basket loading equipment provided by the utility model has the following advantages:
[0016] The material receiving and turning mechanism for the automatic silicon material basket loading equipment provided by the utility model can realize the automatic transportation and turning operation of silicon materials between the front and rear workstations of the automatic silicon material basket loading equipment, without the need for manpower to move and turn the silicon materials, so that the subsequent workstations can carry out the next step of processing on the silicon materials, which greatly improves the efficiency of silicon material transmission and processing, and also avoids possible work-related accidents caused by manual operations. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0018] Figure 2 It is a left-side structural schematic diagram of the utility model;
[0019] Figure 3 It is a schematic diagram of the top view structure of the utility model;
[0020] Figure 4 for Figure 3 A schematic diagram of a partial cross-sectional structure;
[0021] Figure 5 It is a three-dimensional structural schematic diagram of the utility model. DETAILED DESCRIPTION
[0022] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "axial", "radial", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0023] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is more than two, unless otherwise clearly and specifically defined.
[0024] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0025] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0026] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.
[0027] like Figure 1-5 As shown, for the convenience of description, the directions of "up", "down", "left", "right", "front" and "rear" in the present invention are based on the attached Figure 1 The directions shown shall prevail.
[0028] The material receiving and turning mechanism for the automatic silicon material basket loading equipment comprises two bases 1 arranged at intervals on the left and right, bearing seats 2 are respectively arranged on the two bases 1, bearings are respectively arranged inside the two bearing seats 2, a rotating spindle 3 is arranged between the two bearings, a rotating motor 4 is arranged on the outer side wall of the bearing seat 2 at the right end, and the rotating motor 4 is connected to the rotating spindle 3 to drive the rotating spindle 3 to rotate.
[0029] A material receiving seat 5 is arranged in the middle of the rotating main shaft 3, a clamping cylinder 6 is arranged longitudinally on the outer side wall of the material receiving seat 5, and a silicon material pressing plate 7 in the shape of "┓" is arranged at the top of the piston rod of the clamping cylinder 6.
[0030] Through the above technical solution, it can be known that the silicon material pressing plate 7 is driven up and down by the clamping cylinder 6, so that the silicon material can be clamped between the silicon material pressing plate 7 and the material receiving seat 5, and then the rotating main shaft 3 is driven by the rotating motor 4 to flip 90 degrees together with the silicon material between the material receiving seat 5 and the silicon material pressing plate 7, so that the subsequent workstations can clamp and basket the silicon material, which helps to realize the automation of the entire silicon material automatic basket loading equipment.
[0031] In this embodiment: an angle monitoring box 8 is arranged on the outer wall of the bearing seat 2 located at the left end, and the angle monitoring box 8 covers the outside of the left end of the rotating spindle 3. A sensing piece 9 is arranged on the end face of one end of the rotating spindle 3 located inside the angle monitoring box 8. A sensor 10 for sensing the position of the sensing piece 9 is arranged inside the angle monitoring box 8. By arranging the sensing piece 9 and the sensor 10, and cooperating with corresponding control equipment, the rotation angle of the rotating spindle 3 driven by the rotating motor 4 can be accurately controlled to ensure the flipping angle of the silicon material, thereby facilitating and ensuring the accurate performance of subsequent operations.
[0032] The left and right sides of the material receiving seat 5 are respectively composed of a material receiving plate 51 and a side lower sealing plate 52. The material receiving plate 51 is located at the upper end of the side lower sealing plate 52, and the upper end surface of the material receiving plate 51 is located above the upper side wall of the material receiving seat 5. The clamping cylinder 6 is arranged on the rear side wall of the material receiving seat 5, and the transverse part of the silicon material pressing plate 7 is located above the upper side wall of the material receiving seat 5. The rear ends of the two material receiving plates 51 are respectively provided with limiting plates 53, and the corners of the front ends are respectively chamfered. In this way, when the silicon material is clamped by the silicon material pressing plate 7 and the material receiving seat 5, only the silicon material pressing plate 7 and the material receiving plate 51 are in contact with the silicon material. At the same time, due to the existence of the limiting plate 53, the collision with the silicon material pressing plate 7 during the clamping process of the silicon material is avoided, thereby damaging the clamping cylinder 6. At the same time, the front end corners of the two material receiving plates 51 are respectively chamfered, thereby effectively avoiding the collision between their sharp corners and the silicon material, making the contact between the two smoother.
[0033] In this embodiment: a clamping cylinder cover plate 11 is provided at the top end of the piston rod of the clamping cylinder 6, and two silicon material pressing plates 7 are provided side by side on the top left and right of the clamping cylinder cover plate 11, thereby increasing the number of silicon material pressing plates 7 and correspondingly increasing the contact area between the silicon material pressing plates 7 and the silicon material, thereby improving the stability of the silicon material pressing plates 7 in clamping the silicon material and preventing the silicon material from falling midway.
[0034] In this embodiment: a rotating frame 12 is respectively provided on the inner wall of the left side wall and the right side wall of the receiving seat 5, and a rotating fixed sleeve 13 is respectively provided on the side walls of the two rotating frames 12, and the rotating main shaft 3 passes through the left side wall and the right side wall of the receiving seat 5, and the two rotating frames 12 and the rotating fixed sleeve 13 are respectively sleeved on the outside of the rotating main shaft 3;
[0035] Furthermore: protrusions are respectively provided on the two rotating fixed sleeves 13, and positioning notches are respectively provided on the outer wall of the rotating main shaft 3 at positions corresponding to the protrusions on the two rotating fixed sleeves 13. The protrusions on the two rotating fixed sleeves 13 are correspondingly clamped in the inside of the two positioning notches on the rotating main shaft 3. Through the design of the above-mentioned components and structures, the synchronous rotation of the material receiving seat 5 and the rotating main shaft 3 can be realized, thereby achieving the purpose of flipping the silicon material.
[0036] In this embodiment: a reducer 14 is arranged on the outer wall of the bearing seat 2, an output shaft is arranged at the output end of the reducer 14, a coupling 15 is arranged between the output shaft and the end of the rotating main shaft 3, a rotating motor 4 is arranged at the input end of the reducer 14, and the main shaft of the rotating motor 4 is transmission-connected to the input end of the reducer 14. By arranging the reducer 14, the precise control of the rotation angle of the rotating main shaft 3 is improved, thereby improving the operating accuracy of the entire silicon material automatic basket loading equipment.
[0037] In this embodiment: the base 1 includes a bottom plate 101, a vertical mounting plate 102 and a side rib plate 103, the two side rib plates 103 are arranged side by side front and back above the bottom plate 101, the vertical mounting plate 102 is arranged between the two side rib plates 103, the top of the vertical mounting plate 102 is provided with a mounting groove, and the bearing seat 2 is arranged in the mounting groove on the vertical mounting plate 102.
[0038] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0039] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A material receiving and turning mechanism for automatic silicon material basket loading equipment, characterized in that: The invention comprises two bases spaced apart from each other, bearing seats are respectively arranged on the two bases, bearings are respectively arranged inside the two bearing seats, a rotating main shaft is arranged between the two bearings, a rotating motor is arranged on the outer side wall of one of the bearing seats, and the rotating motor is connected to the rotating main shaft through transmission, A material receiving seat is arranged in the middle part of the rotating main shaft, a clamping cylinder is arranged longitudinally on the outer side wall of the material receiving seat, and a "┓"-shaped silicon material pressing plate is arranged at the top end of the piston rod of the clamping cylinder.
2. The material receiving and turning mechanism for the automatic silicon material basket loading equipment according to claim 1 is characterized in that: An angle monitoring box is arranged on the outer side wall of the other bearing seat, and the angle monitoring box cover is closed on the outside of one end of the rotating spindle. A sensor plate is arranged on the end face of one end of the rotating spindle inside the angle monitoring box, and a sensor for sensing the position of the sensor plate is arranged inside the angle monitoring box.
3. The material receiving and turning mechanism for the automatic silicon material basket loading equipment according to claim 1 is characterized in that: The left side wall and the right side wall of the material receiving seat are respectively composed of a material receiving plate and a side lower sealing plate, the material receiving plate is located at the upper end of the side lower sealing plate, and the upper end surface of the material receiving plate is located above the upper side wall of the material receiving seat, the clamping cylinder is arranged on the rear side wall of the material receiving seat, the transverse part of the silicon material pressure plate is located above the upper side wall of the material receiving seat, and the rear ends of the two material receiving plates are respectively provided with limiting plates, and the corners of the front ends are respectively chamfered.
4. The material receiving and turning mechanism for the automatic silicon material basket loading equipment according to claim 3 is characterized in that: A clamping cylinder cover plate is arranged at the top end of the piston rod of the clamping cylinder, and two silicon material pressing plates are arranged side by side on the top end of the clamping cylinder cover plate.
5. The material receiving and turning mechanism for the automatic silicon material basket loading equipment according to claim 3 is characterized in that: A rotating frame is respectively arranged on the inner wall of the left side wall and the right side wall of the material receiving seat, and a rotating fixed sleeve is respectively arranged on the side walls of the two rotating frames. The rotating main shaft passes through the left side wall and the right side wall of the material receiving seat, and the two rotating frames and the rotating fixed sleeves are respectively mounted on the outside of the rotating main shaft.
6. The material receiving and turning mechanism for the automatic silicon material basket loading equipment according to claim 5 is characterized in that: The two rotating fixed sleeves are respectively provided with protrusions, and the outer wall of the rotating main shaft is respectively provided with positioning notches at positions corresponding to the protrusions on the two rotating fixed sleeves, and the protrusions on the two rotating fixed sleeves are correspondingly clamped inside the two positioning notches on the rotating main shaft.
7. The material receiving and turning mechanism for the automatic silicon material basket loading equipment according to claim 1 is characterized in that: A reducer is arranged on the outer wall of the bearing seat, an output shaft is arranged at the output end of the reducer, a coupling is arranged between the output shaft and the end of the rotating main shaft, the rotating motor is arranged at the input end of the reducer, and the main shaft of the rotating motor is transmission-connected to the input end of the reducer.
8. The material receiving and turning mechanism for the automatic silicon material basket loading equipment according to claim 1 is characterized in that: The base includes a bottom plate, a vertical mounting plate and a side rib plate, the two side rib plates are arranged side by side front and back above the bottom plate, the vertical mounting plate is arranged between the two side rib plates, a mounting groove is arranged at the top end of the vertical mounting plate, and the bearing seat is arranged in the mounting groove on the vertical mounting plate.
