Grabbing device for foundation plate of external wall insulation plate

By designing an automated grasping device, using a conveyor roller and grasping mechanism, combined with sensors and solenoid valves to control the suction cup, the problem of low manual assisted grasping and positioning efficiency during the composite process of exterior wall insulation board is solved, and efficient and accurate Basic sheet processing.

CN222249090UActive Publication Date: 2024-12-27TANGSHAN RUIFA MACHINERY CO LTD
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Patent Information

Application Number
CN202421097964.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2024-12-27
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

During the composite process, exterior wall insulation boards require manual assistance in grasping and positioning, resulting in low working efficiency and large angle errors, which affects the composite quality.

Method used

A gripping device including a frame, conveying roller, grabbing mechanism and positioning mechanism is designed. The suction cup is controlled to grab and lower the base plate by using sensors and solenoid valves, and automated operation is achieved through servo motors and pneumatic push rods to ensure angles. consistency.

Benefits of technology

The working efficiency of the exterior wall insulation board foundation sheet is improved, the positioning accuracy of the next process is ensured, the dependence of manual assistance is reduced, and the automation level of the composite process is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a gripping device for basic plates of external wall insulation boards, which comprises a frame and a control unit, a gripping mechanism is slidably connected above a transfer roller at the frame, and a positioning mechanism and a first driving motor are arranged at the transfer roller; the grabbing mechanism comprises a support, a mounting plate is connected to the support in a sliding mode, a first push rod is arranged between the support and the mounting plate, suction cups evenly distributed on the mounting plate are connected with the mounting plate through supporting rods, and through holes communicated with the suction cups are formed in the supporting rods. The positioning mechanism comprises a positioning plate and a second push rod which are arranged at the gap of the conveying rollers; the device further comprises a plurality of sensors and electromagnetic valves. The grabbing device for the foundation plate of the external wall insulation board has the beneficial effects that the working efficiency is high, and it is ensured that the foundation plate is accurately positioned in the next procedure.
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Description

Technical Field

[0001] The utility model relates to the technical field of machine tool fixtures, in particular to a grabbing device for a base plate of an exterior wall insulation board. Background Art

[0002] External wall insulation board, also called Horizon building external wall decoration integrated board, is usually composed of three layers of polymer mortar panel, insulation layer and composite material inner board. External wall insulation board integrates functions. Factory production and on-site bonding construction are the preferred materials to meet the current housing energy-saving needs and improve the external wall insulation level of industrial and civil buildings. It is also the preferred material for energy-saving transformation of existing buildings. It has the advantages of low cost, good effect, corrosion resistance and no pollution.

[0003] When the exterior wall insulation board is composited, three basic boards need to be stacked and then composited, and the three basic boards must be placed at a certain angle so that mutually interlocking grooves and blocks appear on the body of the exterior wall insulation board. In the prior art, manual assistance is required when compositeing the exterior wall insulation board. On the one hand, the work efficiency is low, and on the other hand, the angles vary greatly, which can easily cause excessive errors in positioning in the next process. Utility Model Content

[0004] In order to solve the above technical problems, the utility model provides a grabbing device for base plates of exterior wall insulation boards which has high working efficiency and ensures that the discharge angles of each base plate are consistent.

[0005] The technical solution of the utility model is:

[0006] A grabbing device for a base plate of an exterior wall insulation board comprises a frame and a control unit, wherein a conveying roller is arranged at the frame, a grabbing mechanism is slidably connected to the frame above the conveying roller, a positioning mechanism is arranged at the conveying roller, and,

[0007] A first driving motor driving the grasping mechanism to slide on the frame;

[0008] The grabbing mechanism comprises a support, a mounting plate moving in a vertical direction is slidably connected to the support, a first push rod is arranged between the support and the mounting plate, a plurality of suction cups are uniformly arranged on the mounting plate, each of the suction cups is connected to the mounting plate via a support rod, and each of the support rods is provided with a through hole intersecting the suction cup;

[0009] The positioning mechanism includes a positioning plate and a second push rod arranged at the gap of the conveying roller;

[0010] It also includes a plurality of sensors and solenoid valves, wherein each of the sensors is used to detect the position of the workpiece and the support, and the solenoid valve is used to control the pressure in each of the suction cups;

[0011] The first driving motor, the first push rod, the second push rod, each of the sensors and the solenoid valve are electrically connected to the control unit respectively.

[0012] Preferably, the through holes at the support rods converge at an exhaust port through an air guide pipe, and the solenoid valve is arranged at the exhaust port.

[0013] Preferably, the exhaust port is externally connected to a negative pressure device.

[0014] Preferably, a pressure regulating valve is provided at the suction cup.

[0015] Preferably, each of the support rods is slidably connected to the mounting plate, the upper end of each of the support rods is threadedly connected to a limiting block, and each of the support rods is sleeved with a first spring, and both ends of the first spring respectively contact the mounting plate and the suction cup.

[0016] Preferably, a second linear bearing is provided between each of the support rods and the mounting plate.

[0017] Preferably, the telescopic rod of the first push rod is connected to the push plate via a second spring.

[0018] Preferably, a third spring is provided at the end of the telescopic rod of the second push rod.

[0019] Preferably, the first push rod and the second push rod are both pneumatic push rods.

[0020] Preferably, the first driving motor is a servo motor or a stepping motor.

[0021] Compared with the prior art, the grabbing device of the base plate of the exterior wall insulation board of the utility model enables the grabbing mechanism to grab the base plate according to the sensor feedback at the conveying roller. After the grabbing mechanism grabs the base plate, it is transferred to the next workstation through a support slidably connected to the frame, and the sensor feedback set at the frame enables the grabbing mechanism to put down the base plate. During the execution of the action, no manual assistance is required, so it has the beneficial effect of high work efficiency and ensuring the accurate positioning of the base plate in the next process. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of an embodiment of a grabbing device for a base plate of an exterior wall insulation board of the present utility model.

[0023] Figure 2 It is a schematic diagram of an embodiment of a grabbing mechanism of a grabbing device for a base plate of an exterior wall insulation board of the present invention.

[0024] Figure 3It is a schematic diagram of a preferred embodiment of the cooperation between the suction cup and the support rod of the grabbing device of the base plate of the external wall insulation board of the utility model.

[0025] Figure 4 It is a schematic diagram of a preferred embodiment of the positioning mechanism of the grabbing device of the base plate of the external wall insulation board of the utility model.

[0026] Figure 5 It is a schematic diagram of a preferred embodiment of the cooperation between the support and the mounting plate of the grabbing device of the base plate of the external wall insulation board of the utility model.

[0027] Figure 6 The present invention is a schematic diagram of circuit connection of an embodiment of a grabbing device for a base plate of an exterior wall insulation board according to the present invention.

[0028] Description of the numbers in the figure:

[0029] 101-first push rod; 102-support; 103-frame; 104-transmission roller; 105-suction cup; 106-linear shaft; 107-first linear bearing; 108-hanging plate; 109-mounting plate; 110-limiting block; 111-first spring; 112-support rod; 113-pressure regulating valve; 114-positioning plate; 115-first sensor; 116-push plate; 117-third spring; 118-second push rod; 119-second spring; 120-slideway; 121-second sensor. DETAILED DESCRIPTION

[0030] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] Embodiment 1:

[0032] The utility model provides a grabbing device for a base plate of an exterior wall thermal insulation board, which is suitable for moving the base plate to be composited to a composite work station.

[0033] like Figure 1 , 2 In the embodiments shown in FIGS. 4 and 6 , the frame 103 is used to install various functional components. Specifically, the frame 103 can be welded by profiles such as square tubes, angle steels or bar steels.

[0034] The conveying roller 104 and the positioning mechanism that are transmission-connected to the frame 103 cooperate to deliver the basic board to be moved to the bottom of the grabbing mechanism at a certain angle. Specifically, the positioning mechanism includes a positioning plate 114 arranged at the gap of the conveying roller 104. According to the characteristics of the basic board of the exterior wall insulation board, the two positioning plates 114 are vertically arranged, wherein the positioning plate 114 parallel to the conveying roller 104 is used to block the moving basic board, and a push plate 116 is provided at the end of the telescopic rod of the second push rod 118. When the basic board is blocked, the telescopic rod of the second push rod 118 extends out, and under the action of the second push rod 118, the side of the basic board is aligned with the other positioning plate 114, thereby achieving the positioning effect.

[0035] The grabbing mechanism is used to grab the base plate and move the base plate to the next station. Specifically, the grabbing mechanism includes a support 102, which is slidably connected to the frame 103 via a slideway 120, and the first driving motor is used to drive the support 102 to slide at the frame 103. Hanging plates 108 are provided at the support 102 and the mounting plate 109, and the mounting plate 109 is slidably connected to the support 102 through each hanging plate 108. In order to ensure that the mounting plate 109 has only one degree of freedom in a moving direction relative to the support 102 and reduce the resistance of the mounting plate 109 when moving up and down, the hanging plates 108 at the mounting plate 109 and the hanging plates 108 at the support 102 are slidably connected via a linear shaft 106 and a first linear bearing 107. The first push rod 101 provided at the support 102 is used to drive the mounting plate 109 to move up and down. Each suction cup 105 provided at the mounting plate 109 is used to generate negative pressure so as to grab the base sheet at the conveying roller 104. Specifically, each suction cup 105 is connected to the mounting plate 109 via a support rod 112, and each support rod 112 is provided with a through hole that interpenetrates with the suction cup 105. In an optional form of air path, the through holes on the upper part of each support rod 112 converge to an exhaust port through an air guide pipe, and a solenoid valve is provided at the exhaust port, and the solenoid valve is used to regulate the air pressure difference between the enclosed space formed by each suction cup 105 and the base sheet and the outside world. When in use, when the first push rod 101 descends to the maximum height, the solenoid valve keeps the exhaust port open all the time, and when each suction cup 105 is in contact with the base sheet and compressed, the air inside each suction cup 105 is discharged through the exhaust port. When the first push rod 101 executes the retraction instruction, the solenoid valve keeps the exhaust port closed, and the base sheet can be firmly grasped by each suction cup 105 under the action of atmospheric pressure. To ensure the precision of the movement of the first drive motor, the first drive motor may be a servo motor or a stepper motor.

[0036] In order to ensure the rapidity of action execution, the first push rod 101 and the second push rod 118 in this embodiment can both be pneumatic push rods.

[0037] Each of the sensors serves to feed back position information. Specifically, a first sensor 115 is provided at the conveying roller 104. The triggering of the first sensor 115 indicates that the base plate has been positioned at the two positioning plates 114. A second sensor 121 is movably connected at the slide 120 of the frame 103. The second sensor 121 is used to indicate the position of the support 102. The triggering of the second sensor 121 indicates that the gripping mechanism has carried the base plate to the designated position of the next workstation.

[0038] The control unit is provided with a plurality of I / O interfaces, and the first drive motor, each of the sensors, the first push rod 101, the second push rod 118 and the solenoid valve are electrically connected to the corresponding I / O interfaces of the control unit respectively.

[0039] In specific use, when the control unit receives feedback from the first sensor 115, it indicates that the base plate has reached the two positioning plates 114, and at this time the control unit issues an extension command to the second push rod 118. After the extension command of the second push rod 118 is completed, the control unit issues an extension command to the first push rod 101. When the extension command of the first push rod 101 is completed, the control unit issues a closing command to the solenoid valve. When the closing command of the solenoid valve is executed, the control unit issues a retraction command to the first push rod 101. When the retraction command of the first push rod 101 is executed, the control unit issues an execution command to the first drive motor, so that the gripping mechanism moves to the next station. When the second sensor 121 is triggered, it indicates that the base plate has reached the specified position. The control unit issues an extension action to the first push rod 101. When the extension action of the first push rod 101 is completed, the control unit issues an opening command to the solenoid valve. When the opening command of the solenoid valve is completed, the control unit issues a retraction command to the first push rod 101. When the retraction instruction of the first push rod 101 is completed, the control unit sends an execution instruction to the first drive motor, so that the grabbing mechanism returns to the initial position.

[0040] It is understandable that the functions of the control unit are realized by the control unit hardware itself and the program installed in the control unit. It should be noted that the program is written based on the working principle of the grabbing device for the base plate of the external wall insulation board. Among them, when writing the program, the specific assembly language, called functions, and data debugging methods are all used as prior art, and the program installed in the control unit of this application is not protected by this solution.

[0041] The chip of the control unit may be a single-chip microcomputer or a PLC programmable controller.

[0042] Embodiment 2:

[0043] On the basis of Example 1, when the base plate is heavier, in order to prevent the base plate from falling off when grabbing the base plate due to insufficient pressure difference between each suction cup 105 and the outside world, a negative pressure device is externally connected to the exhaust port. The solenoid valve can be in the form of a three-way valve. The pressure difference can be ensured by the negative pressure device, thereby improving the firmness of each suction cup 105 in sucking the base plate.

[0044] In this embodiment, a pressure regulating valve 113 is provided at each suction cup 105 , and the pressure regulating valve 113 can prevent the base plate from being damaged when the pressure difference generated by the negative pressure device is too large.

[0045] Embodiment 3:

[0046] On the basis of Example 1 or 2, Figure 2 , 3 In the embodiment shown, in order to prevent the grabbing mechanism or the base plate from being damaged due to excessive travel of the first push rod 101 during the process of grabbing the base plate or releasing the base plate at the next station, an optional form of connection between the suction cup 105 and the mounting plate 109 is provided in this embodiment.

[0047] Specifically, each support rod 112 is slidably connected to the mounting plate 109, and the upper part of each support rod 112 is threadedly connected to the limit block 110. A first spring 111 is sleeved at each support rod 112. When the suction cup 105, the support rod 112 and the mounting plate 109 are assembled, the two ends of the first spring 111 are respectively in conflict with the mounting plate 109 and the suction cup 105.

[0048] In this embodiment, in order to reduce the friction between the support rods 112 and the mounting plate 109 , a second linear bearing is disposed between each support rod 112 and the mounting plate 109 .

[0049] like Figure 5 In the illustrated embodiment, another optional form is provided to prevent the gripping mechanism or the base sheet from being damaged due to excessive stroke of the first push rod 101 when the gripping mechanism is gripping the base sheet or releasing the base sheet at the next station.

[0050] Specifically, a second spring 119 is provided at the end of the telescopic rod of the first push rod 101 , and the other end of the second spring 119 is connected to the hanging plate 108 at the mounting plate 109 .

[0051] Embodiment 4:

[0052] On the basis of any one of embodiments 1-3, Figure 4In the illustrated embodiment, in order to prevent the second push rod 118 from damaging the base plate due to the thrust of the second push rod 118 when pushing the base plate, a third spring 117 is provided at the telescopic rod of the second push rod 118. The elastic force of the third spring 117 can not only ensure the effective combination of the base plate and the positioning plate 114, but also prevent the base plate from being damaged due to excessive thrust of the second push rod 118.

[0053] The embodiments described above are only preferred specific implementation methods of the present utility model, but the protection scope of the present utility model is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present utility model according to the technical solution and utility model concept of the present utility model, which should be covered by the protection scope of the present utility model.

Claims

1. A gripping device for a base plate of an exterior wall insulation board, comprising a frame (103) and a control unit, characterized in that: A conveying roller (104) is arranged at the frame (103), a gripping mechanism is slidably connected to the frame (103) above the conveying roller (104), a positioning mechanism is arranged at the conveying roller (104), and, A first drive motor driving the gripping mechanism to slide on the frame (103); The gripping mechanism comprises a support (102), a mounting plate (109) which is slidably connected to the support (102) and moves in a vertical direction, a first push rod (101) is arranged between the support (102) and the mounting plate (109), a plurality of suction cups (105) are evenly distributed on the mounting plate (109), each suction cup (105) is connected to the mounting plate (109) via a support rod (112), and each support rod (112) is provided with a through hole intersecting the suction cup (105); The positioning mechanism comprises a positioning plate (114) and a second push rod (118) arranged at the gap of the conveying roller (104); It also includes a plurality of sensors and electromagnetic valves, wherein each of the sensors is used to detect the position of the workpiece and the support (102), and the electromagnetic valve is used to control the pressure in each suction cup (105); The first drive motor, the first push rod (101), the second push rod (118), each of the sensors and the solenoid valve are electrically connected to the control unit respectively.

2. The grabbing device for the base plate of the exterior wall insulation board according to claim 1, characterized in that: The through holes at each support rod (112) converge at the exhaust port through the air guide pipe, and the solenoid valve is arranged at the exhaust port.

3. The grabbing device for the base plate of the exterior wall insulation board according to claim 2, characterized in that: The exhaust port is externally connected with a negative pressure device.

4. The grabbing device for the base plate of the exterior wall insulation board according to claim 3, characterized in that: A pressure regulating valve (113) is provided at the suction cup (105).

5. The grabbing device for the base plate of the exterior wall insulation board according to claim 1, characterized in that: Each support rod (112) is slidably connected to the mounting plate (109), the upper end of each support rod (112) is threadedly connected to the limit block (110), and each support rod (112) is sleeved with a first spring (111), and the two ends of the first spring (111) are respectively in contact with the mounting plate (109) and the suction cup (105).

6. The grabbing device for the base plate of the exterior wall insulation board according to claim 5, characterized in that: A second linear bearing is arranged between each support rod (112) and the mounting plate (109).

7. The grabbing device for the base plate of the exterior wall insulation board according to claim 1, characterized in that: The telescopic rod of the first push rod (101) is connected to the push plate (116) via a second spring (119).

8. The grabbing device for the base plate of the exterior wall insulation board according to claim 1, characterized in that: A third spring (117) is provided at the end of the telescopic rod of the second push rod (118).

9. The grabbing device for the base plate of the exterior wall insulation board according to claim 1, characterized in that: The first push rod (101) and the second push rod (118) are both pneumatic push rods.

10. The grabbing device for the base plate of the exterior wall insulation board according to claim 1, characterized in that: The first driving motor is a servo motor or a stepping motor.