Automatic feeding machine for electronic element production
By introducing automatic detection and flip mechanisms into the feeder, the time-consuming and laborious problem of manually checking the front and back of electronic components is solved, and automatic feeding is achieved and processing accuracy is improved.
Patent Information
- Application Number
- CN202421149250.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-24
AI Technical Summary
The existing feeder needs to manually check the front and back sides in the production of electronic components, which is time-consuming and labor-intensive, and is prone to omissions, affecting the quality of subsequent processing.
An automatic feeder including a frame, an adsorption mechanism and a flip mechanism is designed to detect the front and back of the electronic components using a servo motor, a micro motor and a sensor, and automatically flip the electronic components through the flip mechanism to ensure the correct side facing up.
It realizes automatic feeding without manual operation, reduces labor intensity, improves work efficiency and processing accuracy.
Smart Images

Figure CN222249101U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of feeders, in particular to an automatic feeder for electronic component production. Background Art
[0002] Electronic components are the basis of electronic products. In the electronics industry, there are many commonly used electronic components, each of which has its own unique functions and characteristics. Electronic components need to be used with automatic feeders during production. However, when using existing feeders, manual inspection is usually required to check whether the front and back of the electronic components are correct. Manual flipping is time-consuming and labor-intensive, not only with high labor intensity, but also with low work efficiency. At the same time, manual observation is prone to omissions, which can easily cause trouble for subsequent processing. Utility Model Content
[0003] The utility model provides an automatic feeder for electronic component production, which solves the existing problems.
[0004] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an automatic feeder for the production of electronic components, comprising a frame, an adsorption mechanism and a flipping mechanism, a support frame is provided above the frame, an adsorption mechanism is provided on the support frame, flipping mechanisms are symmetrically provided on both sides of the inner wall of the support frame, a transmission shaft is symmetrically provided on the inner wall of the frame, the transmission shaft is rotatably connected to the frame, a conveyor belt is covered on the transmission shaft, support columns are symmetrically provided at the four corners of the bottom of the frame, one end of the transmission shaft extends out of the frame and is connected to one end of the crawler, and the other end of the crawler is connected to the output shaft of the drive motor.
[0005] Preferably, the adsorption mechanism includes a servo motor, a threaded rod, a slider, a hydraulic rod, a mounting plate, a vacuum pump and an adsorption disk. A slide is provided on the support frame, a servo motor is provided on the slide, the output shaft of the servo motor is connected to the threaded rod, a slider is provided on the threaded rod, a hydraulic rod is provided at the bottom of the slider, the hydraulic rod is connected to the surface of the mounting plate, a vacuum pump is provided on the surface of the mounting plate, and a plurality of adsorption disks are provided at the bottom of the mounting plate.
[0006] Preferably, the flipping mechanism includes a driving gear, a driven gear, a micro motor, a driven shaft, a rotating disk and a first electric push rod, the inner wall of the frame is symmetrically provided with grooves, the micro motor is provided in the groove, a driving gear is provided on the output shaft of the micro motor, a driven shaft is provided in the groove, a driven gear is provided on the driven shaft, the driving gear and the driven gear are meshed with each other, one end of the driven shaft is connected to the rotating disk, and one side of the rotating disk is connected to the first electric push rod.
[0007] Preferably, a sensor is provided on one side of the support frame, and the sensor is electrically connected to the servo motor.
[0008] Preferably, the vacuum pump and the adsorption disk are connected via a connecting pipe.
[0009] Preferably, the first electric push rod is connected to a fixed frame, a second electric push rod is provided on the fixed frame, the second electric push rod is connected to a clamping plate, and both the fixed frame and the clamping plate are provided with protective pads, and the protective pads are made of rubber.
[0010] Preferably, a partition is provided on the support column, and a driving motor is provided on the partition.
[0011] Preferably, an anti-skid pad is provided at the bottom of the support column, and anti-skid patterns are evenly arranged at the bottom of the anti-skid pad.
[0012] The beneficial effects of the utility model are as follows: a sensor is provided on one side of the support frame, and the sensor is electrically connected to the servo motor, so as to detect the front and back sides of the electronic component and ensure the accuracy of subsequent processing; when the electronic component needs to be flipped, the micro motor works to drive the active gear to rotate, so that the rotating disk on the driven gear rotates, thereby making the electronic component flip 180° to the correct side, avoiding manual operation, saving time and effort, and not only reducing labor intensity but also improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a structural schematic diagram of the utility model.
[0014] Figure 2 for Figure 1 Schematic diagram of the enlarged structure at point A in the middle.
[0015] Figure 3 It is a cross-sectional structural schematic diagram of the utility model.
[0016] Figure 4 for Figure 3 Schematic diagram of the enlarged structure at point B in the middle.
[0017] Numbers in the figure: 1. frame; 2. adsorption mechanism; 3. flip mechanism; 4. support frame; 5. transmission shaft; 6. conveyor belt; 7. support column; 8. crawler track; 9. drive motor; 10. servo motor; 11. threaded rod; 12. slider; 13. hydraulic rod; 14. mounting plate; 15. vacuum pump; 16. adsorption disk; 17. driving gear; 18. driven gear; 19. micro motor; 20. driven shaft; 21. rotating disk; 22. first electric push rod; 23. sensor; 24. connecting pipe; 25. fixed frame; 26. second electric push rod; 27. clamping plate; 28. protection pad; 29. partition; 30. anti-slip pad. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0019] Reference Figure 1-Figure 4 As shown, an automatic feeder for electronic component production includes a frame 1, an adsorption mechanism 2 and a flip mechanism 3. A support frame 4 is provided above the frame 1, and the adsorption mechanism 2 is provided on the support frame 4. The flip mechanisms 3 are symmetrically provided on both sides of the inner wall of the support frame 4. A transmission shaft 5 is symmetrically provided on the inner wall of the frame 1. The transmission shaft 5 is rotatably connected to the frame 1. A conveyor belt 6 is coated on the transmission shaft 5. Support columns 7 are symmetrically provided at the four corners of the bottom of the frame 1. One end of the transmission shaft 5 extends out of the frame 1 and is connected to one end of a crawler 8. The other end of the crawler 8 is connected to the output shaft of a driving motor 9. A sensor 23 is provided on one side of the support frame 4. The sensor 23 is electrically connected to a servo motor 10. In order to facilitate the detection of the front and back sides of the electronic components and ensure the accuracy of subsequent processing, the vacuum pump 15 is connected to the adsorption plate 16 through a connecting pipe 24, the first electric push rod 22 is connected to the fixed frame 25, and the fixed frame 25 is provided with a second electric push rod 26, and the second electric push rod 26 is connected to the clamping plate 27 so that it can be clamped and fixed. A protective pad 28 is provided on the fixed frame 25 and the clamping plate 27. The protective pad 28 is made of rubber and plays a protective role. A partition 29 is provided on the support column 7, and a driving motor 9 is provided on the partition 29. An anti-skid pad 30 is provided at the bottom of the support column 7, and anti-skid patterns are evenly arranged at the bottom of the anti-skid pad 30 to play an anti-skid role.
[0020] The adsorption mechanism 2 includes a servo motor 10, a threaded rod 11, a slider 12, a hydraulic rod 13, a mounting plate 14, a vacuum pump 15 and an adsorption disk 16. A slide is provided on the support frame 4, and a servo motor 10 is provided on the slide. The output shaft of the servo motor 10 is connected to the threaded rod 11, and a slider 12 is provided on the threaded rod 11. A hydraulic rod 13 is provided at the bottom of the slider 12, and the hydraulic rod 13 is connected to the surface of the mounting plate 14. A vacuum pump 15 is provided on the surface of the mounting plate 14, and a plurality of adsorption disks 16 are provided at the bottom of the mounting plate 14. When the servo motor 10 works, it drives the slider 12 on the threaded rod 11 to move to the bottom of the wrong electronic component, so that the slider 12 can move to different positions, thereby improving the practicality of the adsorption mechanism 2.
[0021] The flipping mechanism 3 includes a driving gear 17, a driven gear 18, a micro motor 19, a driven shaft 20, a rotating disk 21 and a first electric push rod 22. The inner wall of the frame 1 is symmetrically provided with grooves, and a micro motor 19 is arranged in the groove. A driving gear 17 is arranged on the output shaft of the micro motor 19, and a driven shaft 20 is arranged in the groove. A driven gear 18 is arranged on the driven shaft 20. The driving gear 17 and the driven gear 18 are meshed with each other. One end of the driven shaft 20 is connected to the rotating disk 21, and one side of the rotating disk 21 is connected to the first electric push rod 22. The micro motor 19 works to drive the driving gear 17 to rotate, so that the rotating disk 21 on the driven gear 18 rotates, so that the electronic component is flipped 180° to the correct surface, avoiding manual operation, improving work efficiency, and reducing risks.
[0022] Working principle: When the device of the utility model is in use, the electronic components are placed on the conveyor belt 6, the drive motor 9 works, and the transmission shaft 5 at the other end of the crawler belt 8 is driven to drive, thereby driving the conveyor belt 6 to move, so that automatic loading can be achieved, and the sensor 23 detects each electronic component passing by. When it is found that the front and back sides of the electronic components are placed incorrectly, the servo motor 10 works, driving the slider 12 on the threaded rod 11 to move, so that it moves to the bottom of the wrong electronic component, the hydraulic rod 13 extends, and the vacuum pump 15 works, driving the adsorption plate 16 to adsorb the wrong electronic component, the hydraulic rod 13 contracts, and the first electric push rod 22 extends, and the two ends of the electronic component are placed on the fixed frame 25, and the second electric push rod 26 extends, so that the clamping plate 27 clamps and fixes it.
[0023] The vacuum pump 15 stops working, and the adsorption plate 16 is separated from the electronic component. At this time, the micro motor 19 starts working, driving the driving gear 17 to rotate, so that the rotating disk 21 on the driven gear 18 rotates, so that the electronic component is flipped 180° to the correct side. After the flipping is completed, the adsorption plate 16 is adsorbed, and the first electric push rod 22 and the second electric push rod 26 are both contracted and released. The electronic component is placed on the conveyor belt 6, and the flipping is completed, so that the automatic feeding is completed fully automatically, improving the feeding efficiency and accuracy.
[0024] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An automatic feeder for electronic component production, comprising a frame (1), an adsorption mechanism (2) and a flip mechanism (3), characterized in that: A support frame (4) is provided above the frame (1), an adsorption mechanism (2) is provided on the support frame (4), turning mechanisms (3) are symmetrically provided on both sides of the inner wall of the support frame (4), a transmission shaft (5) is symmetrically provided on the inner wall of the frame (1), the transmission shaft (5) is rotatably connected to the frame (1), a conveyor belt (6) is coated on the transmission shaft (5), support columns (7) are symmetrically provided at the four corners of the bottom of the frame (1), one end of the transmission shaft (5) extends out of the frame (1) and is connected to one end of a crawler belt (8), and the other end of the crawler belt (8) is connected to the output shaft of a drive motor (9).
2. The automatic feeder for electronic component production according to claim 1, characterized in that: The adsorption mechanism (2) comprises a servo motor (10), a threaded rod (11), a slider (12), a hydraulic rod (13), a mounting plate (14), a vacuum pump (15) and an adsorption disk (16); a slide is provided on the support frame (4); a servo motor (10) is provided on the slide; an output shaft of the servo motor (10) is connected to the threaded rod (11); a slider (12) is provided on the threaded rod (11); a hydraulic rod (13) is provided at the bottom of the slider (12); the hydraulic rod (13) is connected to the surface of the mounting plate (14); a vacuum pump (15) is provided on the surface of the mounting plate (14); and a plurality of adsorption disks (16) are provided at the bottom of the mounting plate (14).
3. The automatic feeder for electronic component production according to claim 1, characterized in that: The flip mechanism (3) comprises a driving gear (17), a driven gear (18), a micro motor (19), a driven shaft (20), a rotating disk (21) and a first electric push rod (22); the inner wall of the frame (1) is symmetrically provided with grooves, the micro motor (19) is provided in the groove, the output shaft of the micro motor (19) is provided with a driving gear (17), the groove is provided with a driven shaft (20), the driven shaft (20) is provided with a driven gear (18), the driving gear (17) and the driven gear (18) are meshed with each other, one end of the driven shaft (20) is connected to the rotating disk (21), and one side of the rotating disk (21) is connected to the first electric push rod (22).
4. The automatic feeder for electronic component production according to claim 1, characterized in that: A sensor (23) is provided on one side of the support frame (4), and the sensor (23) is electrically connected to the servo motor (10).
5. The automatic feeder for electronic component production according to claim 2, characterized in that: The vacuum pump (15) is connected to the adsorption disk (16) via a connecting pipe (24).
6. The automatic feeder for electronic component production according to claim 3, characterized in that: The first electric push rod (22) is connected to a fixed frame (25), a second electric push rod (26) is provided on the fixed frame (25), the second electric push rod (26) is connected to a clamping plate (27), and a protective pad (28) is provided on both the fixed frame (25) and the clamping plate (27), and the protective pad (28) is made of rubber.
7. The automatic feeder for electronic component production according to claim 1, characterized in that: A partition plate (29) is provided on the support column (7), and a driving motor (9) is provided on the partition plate (29).
8. The automatic feeder for electronic component production according to claim 1, characterized in that: The bottom of the support column (7) is provided with an anti-skid pad (30), and the bottom of the anti-skid pad (30) is evenly provided with anti-skid patterns.
Citation Information
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