Automatic turn-over and transfer device for crystal oscillator products

By designing an automatic flip transfer device, the automatic flip and transfer of the load disk is achieved by using the flip air claw and the hoisting platform, the problems of low efficiency and insufficient speed of manual flip in the prior art are solved, the production efficiency is improved and high automation is achieved degree.

CN222249130UActive Publication Date: 2024-12-27GTI(TIANJIN) TECH DEV CO LTD
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Patent Information

Application Number
CN202421130101.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2024-12-27
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

During the production process of existing crystal oscillator products, the operation efficiency of manual flip plates is low and the speed of existing load transfer equipment cannot meet the needs of the production line, resulting in low flip and production efficiency.

Method used

Design an automatic flip transfer device including a flip mechanism, a hoisting mechanism and a double-layer track mechanism. The flip air jaw and a hoisting platform are used to realize automatic flip and transfer of the carrier disk, and the 180° of the carrier disk is realized through double-layer track transportation. Flip and smooth transfer.

Benefits of technology

The load disk flip and transfer process is automated, the production efficiency is improved, the material is flipped and sprinkled, and the speed requirements of the production line are met.

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Abstract

The utility model provides an automatic turn-over and transfer device for crystal oscillator products, which belongs to the technical field of crystal oscillator production equipment and comprises turn-over mechanisms, a jacking mechanism and a double-layer track mechanism, and the turn-over mechanisms are symmetrically arranged on two sides of the jacking mechanism; a jacking platform of the jacking mechanism penetrates through the double-layer track mechanism; the double-layer track mechanism comprises an upper-layer conveying track and a lower-layer conveying track, the width of the upper-layer conveying track is matched with the width of the wide carrying disc, and the width of the lower-layer conveying track is matched with the width of the narrow carrying disc. According to the utility model, the turnover mechanism, the jacking mechanism and the double-layer track mechanism are used for continuously clamping and separating the loading trays, the turnover and transfer processes are integrated, the wide loading tray and the narrow loading tray are orderly turned over by 180 degrees, the wide loading tray is lowered to the upper-layer conveying track through the jacking platform, and the narrow loading tray is lowered to the lower-layer conveying track through the jacking platform. And the narrow carrying disc and the crystal oscillator product continue to descend to the lower-layer conveying track through the jacking platform and are conveyed to the next working procedure through the lower-layer conveying track. The device has the advantages of practicability, convenience, high efficiency and high automation degree.
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Description

Technical Field

[0001] The utility model belongs to the technical field of crystal oscillator production equipment, in particular to an automatic turning over and transferring device for crystal oscillator products. Background Art

[0002] During the production and preparation process of existing crystal oscillator products, the carrier product of the previous process equipment needs to be flipped 180 degrees and transferred to another carrier for the production of the next process equipment.

[0003] Currently, the flipping and transferring process is completed through separate steps. First, the two carriers need to be manually aligned and interlocked and then flipped (or transferred and flipped through existing transfer equipment) to flip the crystal oscillator product from one carrier to another, and then the carrier carrying the crystal oscillator product is transferred to the next device manually or through existing conveying equipment.

[0004] However, the above operation will lead to the following problems: (1) Manually aligning and interlocking the two trays and then flipping them will cause material spillage and extremely low production efficiency; (2) The existing transfer equipment has a slow speed in transferring and flipping products and cannot meet the speed requirements of the overall production line. Utility Model Content

[0005] The problem to be solved by the utility model is to provide an automatic turning over and transferring device for crystal oscillator products.

[0006] In order to solve the above technical problems, the technical solution adopted by the utility model is: an automatic flipping and transferring device for crystal oscillator products, comprising a flipping mechanism, a lifting mechanism and a double-layer track mechanism, wherein the flipping mechanisms are symmetrically arranged on both sides of the lifting mechanism, and the flipping mechanisms on each side include flipping air claws, and the flipping air claws are used for flipping; the lifting mechanism includes a lifting platform, and the lifting platform is arranged through the double-layer track mechanism; the double-layer track mechanism includes an upper conveying track and a lower conveying track, and the conveying directions of the upper conveying track and the lower conveying track are opposite, and the width of the upper conveying track is greater than that of the lower conveying track, and the width of the upper conveying track is adapted to the wide loading tray for wide loading tray input, and the width of the lower conveying track is adapted to the narrow loading tray for narrow loading tray output.

[0007] Furthermore, a clamping claw is installed at the clamping end of the flip air claw, so that a larger area of ​​the carrier can be contacted during clamping.

[0008] Furthermore, the flip air claw is installed on a sliding plate, and the sliding plate is installed on a linear slide rail and is arranged in cooperation with the linear slide rail. The output end of the telescopic cylinder is connected to the sliding plate, and the sliding plate is driven by the telescopic cylinder to make the flip air claw move back and forth along the linear slide rail, which is used to adjust the distance between the flip air claw and the lifting mechanism. The linear slide rail and the telescopic cylinder are both installed on an adjustment plate, and the adjustment plate is installed on a support plate. The adjustment plate can be adjusted in the left and right directions along the support plate, which is used to adjust the gripping position of the flip air claw.

[0009] Furthermore, the lifting platform is connected to the linear module through the sliding support at the bottom, and the servo motor drives the sliding support on the linear module to drive the lifting platform to move up and down. The lifting mechanism can lift the two carriers to be flipped, so that they can be separated from the double-layer track mechanism to the flipping air claw for flipping, and can also catch the carriers after flipping, and lower the two flipped carriers into the double-layer track mechanism respectively.

[0010] Furthermore, a tray positioning and clamping mechanism is provided on the upper conveying track, and the tray positioning and clamping mechanism includes a clamping plate and a clamping cylinder. The clamping cylinder drives the clamping plate to extend and retract, and a clamping protrusion is provided on the end of the clamping plate. When the tray comes, the clamping cylinder extends the clamping plate, and the clamping protrusion of the clamping plate extends into the side plate of the upper conveying track to support the edge of the wide tray, so as to facilitate the positioning of the lifting platform to contact the wide tray.

[0011] Due to the adoption of the above technical solution, the utility model has the following beneficial effects:

[0012] The utility model utilizes a turning mechanism, a lifting mechanism and a double-layer track mechanism to continuously clamp and separate the carrier plate, integrates the turning and transfer processes into one, and orderly turns the wide and narrow carrier plates 180 degrees. The wide carrier plate is lowered to the upper conveying track through the lifting platform.

[0013] The narrow carrier plate and the crystal oscillator product are further lowered to the lower conveying track through the lifting platform, and are conveyed to the next process through the lower conveying track. It can be seen that the utility model has the advantages of being practical, convenient, efficient and highly automated. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The present invention will be described in detail below with reference to the accompanying drawings and in combination with examples, and the advantages and implementation methods of the present invention will become more obvious. The contents shown in the accompanying drawings are only used to explain the present invention and do not constitute any limitation to the present invention. In the accompanying drawings:

[0015] Figure 1 It is a structural schematic diagram of the utility model.

[0016] Figure 2 It is a structural schematic diagram of the turning mechanism and the lifting mechanism of the utility model.

[0017] Figure 3 It is a structural schematic diagram of the double-layer track mechanism of the utility model.

[0018] In the figure:

[0019] 1. Flipping mechanism; 2. Lifting mechanism; 3. Double-layer track mechanism; 4. Flipping air claw; 5. Linear slide rail; 6. Adjustment plate; 7. Telescopic cylinder; 8. Support plate; 9. Pillar; 10. Sliding plate; 11. Clamping claw; 12. Lifting platform; 13. Sliding support; 14. Linear module; 15. Servo motor; 16. Upper conveying track; 17. Lower conveying track; 18. Wide carrier plate; 19. Narrow carrier plate; 20. Carrier plate positioning clamping mechanism; 21. Clamping plate; 22. Clamping cylinder; 23. Baffle. DETAILED DESCRIPTION

[0020] like Figures 1 to 3 As shown, the utility model is an automatic turning over and transferring device for crystal oscillator products, comprising a turning mechanism 1, a lifting mechanism 2 and a double-layer track mechanism 3.

[0021] The flipping mechanism 1 is symmetrically arranged on both sides of the lifting mechanism 2. The flipping mechanism 1 on each side includes a flipping air claw 4. The gripping end of the flipping air claw 4 is equipped with a gripping claw 11, so that a larger area of ​​the carrier can be contacted during gripping.

[0022] Among them, the flip air claw 4 is installed on the sliding plate 10, the sliding plate 10 is installed on the linear slide rail 5, and is arranged in coordination with the linear slide rail 5. The output end of the telescopic cylinder 7 is connected to the sliding plate 10, and the sliding plate 10 is driven by the telescopic cylinder 7 to make the flip air claw 4 move back and forth along the linear slide rail 5, which is used to adjust the distance between the flip air claw 4 and the lifting mechanism 2. The linear slide rail 5 and the telescopic cylinder 7 are both installed on the adjustment plate 6, and the adjustment plate 6 is installed on the support plate 8. Both ends of the support plate 8 are fixed on the pillar 9. The adjustment plate 6 can be adjusted in the left and right directions along the support plate 8, which is used to adjust the grasping position of the flip air claw 4.

[0023] The lifting mechanism 2 includes a lifting platform 12, which is arranged through the double-layer track mechanism 3; the lifting platform 12 is connected to the linear module 14 through the sliding support 13 at the bottom, and the servo motor 15 drives the sliding support 13 on the linear module 14 to drive the lifting platform 12 to move up and down. The lifting mechanism 2 can lift the two carriers to be flipped, so that they are separated from the double-layer track mechanism 3 to the flipping air claw 4 for flipping, and can also catch the carriers after flipping, and lower the flipped two carriers into the double-layer track mechanism 3 respectively.

[0024] The double-layer track mechanism 3 includes an upper conveying track 16 and a lower conveying track 17. The conveying directions of the upper conveying track 16 and the lower conveying track 17 are opposite. The width of the upper conveying track 16 is greater than that of the lower conveying track 17. The width of the upper conveying track 16 is adapted to the wide loading tray 18 and is used for the input of the wide loading tray 18. The width of the lower conveying track 17 is adapted to the narrow loading tray 19 and is used for the output of the narrow loading tray 19.

[0025] Among them, a tray positioning clamping mechanism 20 and a baffle 23 are provided on the upper conveying track 16. The tray positioning clamping mechanism 20 includes a clamping plate 21 and a clamping cylinder 22. The clamping cylinder 22 drives the clamping plate 21 to extend and retract. A clamping protrusion is provided at the end of the clamping plate 21. When the tray comes, the baffle 23 blocks it, and the clamping cylinder 22 extends out of the clamping plate 21. The clamping protrusion of the clamping plate 21 extends into the side plate of the upper conveying track 16 to support the edge of the wide tray 18, so as to facilitate the positioning of the lifting platform 12 and contact with the wide tray 18.

[0026] Wherein, both the upper conveying track 16 and the lower conveying track 17 adopt motor-driven conveyor belts for conveying.

[0027] Working process:

[0028] The full wide tray 18 containing crystal oscillator products is transported to the lifting position through the upper conveying track 16 of the double-layer track mechanism 3, and the full wide tray 18 is positioned by the tray positioning and clamping mechanism 20. At this time, the empty narrow tray 19 is placed upside down and grabbed by an external manipulator and placed on the full wide tray 18. Then the lifting platform 12 lifts the two trays together to the flipping position, and the telescopic cylinder 7 extends and drives the gripper 11 of the flipping claw 4 to move to the two tray clamping position, and then clamps the two trays. After the two trays are clamped, the lifting platform 12 descends, and the flipping claw 4 implements 18 0° flipping action, turn over the two carriers, at this time, the narrow carrier 19 is located below the wide carrier 18, and the crystal oscillator products on the wide carrier 18 are transferred to the narrow carrier 19, then the lifting platform 12 rises to hold up the two carriers, after which the clamping claws 11 are released, the telescopic cylinder 7 retracts to its original position, and the lifting platform 12 slowly descends. When passing through the double-layer track mechanism 3, the empty wide carrier 18 falls upside down onto the upper conveying track 16, and then the lifting platform 12 continues to slowly descend. At this time, the full narrow carrier 19 falls into the lower conveying track 17, and then is transported out through the lower conveying track 17.

[0029] By repeating the above actions, the flipping and transfer of the same crystal oscillator product in different carriers can be realized, which has a high degree of automation and high production efficiency.

[0030] The above embodiments of the present invention are described in detail, but the above contents are only preferred embodiments of the present invention and cannot be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the present invention.

Claims

1. A device for automatically turning over and transferring crystal oscillator products, characterized in that: It includes a flipping mechanism, a lifting mechanism and a double-layer track mechanism, wherein the flipping mechanisms are symmetrically arranged on both sides of the lifting mechanism, and the flipping mechanisms on each side include flipping air claws, and the flipping air claws are used for flipping; the lifting mechanism includes a lifting platform, and the lifting platform is arranged through the double-layer track mechanism; the double-layer track mechanism includes an upper conveying track and a lower conveying track, the width of the upper conveying track is greater than that of the lower conveying track, the width of the upper conveying track is adapted to the wide loading tray, and is used for the wide loading tray input, and the width of the lower conveying track is adapted to the narrow loading tray, and is used for the narrow loading tray output.

2. The automatic turning over and transferring device for crystal oscillator products according to claim 1 is characterized in that: The gripping end of the flip air gripper is provided with a gripping claw.

3. The automatic turning over and transferring device for crystal oscillator products according to claim 1, characterized in that: The flip air claw is installed on a sliding plate, and the sliding plate is installed on a linear slide rail and is arranged in cooperation with the linear slide rail. The output end of the telescopic cylinder is connected to the sliding plate, and the sliding plate is driven by the telescopic cylinder to make the flip air claw move back and forth along the linear slide rail. The linear slide rail and the telescopic cylinder are both installed on an adjustment plate, and the adjustment plate is installed on a support plate. The adjustment plate can be adjusted in the left and right directions along the support plate.

4. The automatic turning over and transferring device for crystal oscillator products according to claim 1, characterized in that: The lifting platform is connected to the linear module via a sliding support at the bottom, and the servo motor drives the sliding support on the linear module to drive the lifting platform to move up and down.

5. The automatic turning over and transferring device for crystal oscillator products according to claim 1, characterized in that: The conveying directions of the upper conveying track and the lower conveying track are opposite.

6. The automatic turning over and transferring device for crystal oscillator products according to claim 1, characterized in that: The upper conveying track is provided with a carrier plate positioning and clamping mechanism, which includes a clamping plate and a clamping cylinder. The clamping cylinder drives the clamping plate to extend and retract, and a clamping protrusion is provided at the end of the clamping plate.