Disc uniform stacking equipment for producing tea products
The disc stacking device automates tea leaf distribution, addressing labor-intensive uneven spreading by using conveyor belts and hydraulic cylinders to efficiently guide tea leaves into funnels and discharge barrels, enhancing processing efficiency and reducing manual effort.
Patent Information
- Application Number
- CN202420246890.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-01
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-02-01
AI Technical Summary
The existing tea processing methods require significant manual labor to evenly distribute tea leaves after they are poured out of bags, leading to inefficiencies and uneven processing, particularly during baking.
A disc stacking device comprising a rear and front carrier with conveyor belts, sprockets, and hydraulic cylinders that automatically guide tea leaves into funnels and discharge barrels, ensuring even distribution and reducing manual intervention.
The device automates the tea leaf distribution process, reducing manpower requirements and improving efficiency while ensuring even spreading and collection, minimizing scattering and cleaning efforts.
Smart Images
Figure CN222249259U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tea making, in particular to a disc stacking device for producing tea products. Background Art
[0002] With the development of the catering industry, stores selling drinks such as milk tea and fruit tea are becoming more and more common on the streets. The tea flavor in such drinks comes from tea bags and other tea products. Tea-making companies purchase tea from tea farmers and obtain finished tea bags after multiple processing steps. In order to facilitate transportation, the purchased tea needs to be placed in bags. During transportation, the bags will inevitably be squeezed and the tea will be compacted. If the tea is directly processed after pouring it out, uneven tea processing will occur in subsequent processes. For example, in the baking process, the tea needs to be spread flat on the baking tray. If the tea is directly spread on the baking tray after pouring it out, even if the surface looks very flat, there will be a difference between tightness and looseness, which will cause uneven baking. Therefore, tea-making companies generally turn the tea after pouring it out of the bag to make it in a uniform state. At present, the turning process is mainly done by workers using a shovel to turn the poured tea from one place to another, which is not only labor-intensive but also inefficient. Based on this situation, how to reduce the manpower required for the turning process of the tea and improve efficiency at the same time has become an increasingly urgent problem that relevant technical personnel need to solve. Utility Model Content
[0003] In order to solve the above technical problems, the utility model provides a disc stacking device for producing tea products.
[0004] A disc stacking device for producing tea products comprises a rear bracket and a front bracket, and is characterized in that a rear carrier is fixedly arranged on the upper part of the rear bracket, a rear conveyor belt is arranged inside the rear carrier, a rear base is fixedly arranged below the left end of the rear carrier, a rear disc is arranged on the upper part of the rear base, a front outlet is arranged through the front part of the rear disc, a front carrier is fixedly arranged on the upper part of the front bracket, a front conveyor belt is arranged inside the front carrier, a front base is fixedly arranged below the right end of the front carrier, a front disc is arranged on the upper part of the front base, a rear outlet is arranged through the rear part of the front disc, the left end of the front carrier is located directly below the front outlet, and the right end of the rear carrier is located directly below the rear outlet.
[0005] Furthermore, the rear carrier and the front carrier both include a lower horizontal section, an inclined section, and an upper horizontal section. In the main viewing direction, the inclined section of the rear carrier and the inclined section of the front carrier cross in an X shape at the middle position.
[0006] Furthermore, lower sprockets are symmetrically arranged on the lower horizontal sections of the rear carrier and the front carrier, and upper sprockets are symmetrically arranged on the upper horizontal sections of the rear carrier and the front carrier, and the lower sprockets and the upper sprockets are both far away from the inclined section, and connecting shafts are arranged between the lower sprockets and the upper sprockets, and a chain is arranged between the lower sprocket and the upper sprocket on the same side, and the chain is meshed and connected with the lower sprocket and the upper sprocket on the same side, and the two sides of the rear conveyor belt and the front conveyor belt are fixedly connected to the corresponding chains respectively, and motors are fixedly arranged on the upper horizontal sections of the rear carrier and the front carrier, and the output shaft of the motor is drivingly connected to the adjacent upper sprocket.
[0007] Furthermore, a lower pressure wheel is arranged at the connection position between the lower horizontal section and the inclined section, and the lower pressure wheel is meshed and connected with the upper part of the corresponding chain; an upper pressure wheel is arranged at the connection position between the upper horizontal section and the inclined section, and the upper pressure wheel is meshed and connected with the lower part of the corresponding chain.
[0008] Furthermore, adjustment grooves are provided at corresponding positions of the rear carrier, the front carrier and the lower sprocket.
[0009] Furthermore, a rear funnel is fixedly arranged at the lower left end of the rear carrier, and a front funnel is fixedly arranged at the lower right end of the front carrier.
[0010] Furthermore, a support frame is fixedly arranged in front of the right end of the front carrier, and a discharging cylinder is fixedly arranged on the upper part of the support frame at an angle, both ends of the discharging cylinder are connected, and the upper opening of the discharging cylinder is located directly below the front funnel.
[0011] Furthermore, a rear convex portion is fixedly disposed at the inner center position of the rear disc, and a front convex portion is fixedly disposed at the inner center position of the front disc.
[0012] Furthermore, a fixed seat is symmetrically fixed on the front side of the upper part of the rear base, a connecting rod is fixedly arranged between the fixed seats, a rotating seat is fixedly arranged on the front side of the lower part of the rear disc, the rotating seat is rotatably connected to the connecting rod, a lower seat is fixedly arranged on the rear side of the lower part of the rear base, an upper seat is fixedly arranged at the middle position of the lower part of the rear disc, a hydraulic cylinder is arranged between the lower seat and the upper seat, and two ends of the hydraulic cylinder are rotatably connected to the lower seat and the upper seat respectively, a fixed seat is symmetrically fixed on the rear side of the upper part of the front base, a connecting rod is fixedly arranged between the fixed seats, a rotating seat is fixedly arranged on the rear side of the lower part of the front disc, the rotating seat is rotatably connected to the connecting rod, a lower seat is fixedly arranged on the front side of the lower part of the front base, an upper seat is fixedly arranged at the middle position of the lower part of the front disc, a hydraulic cylinder is arranged between the lower seat and the upper seat, and two ends of the hydraulic cylinder are rotatably connected to the lower seat and the upper seat respectively.
[0013] Furthermore, a balancing seat is fixedly arranged on the rear side of the upper part of the rear base and the front side of the upper part of the front base, and a shock-absorbing block is fixedly arranged on the upper part of the balancing seat.
[0014] The beneficial effects of the disc stacking device for producing tea products of the utility model are:
[0015] 1. The staff only needs to pour the tea leaves in the bag into the front disc, and properly guide the tea leaves at the rear and front outlets to continuously pass through the rear and front outlets, so that the tea leaves can fall into the rear funnel and the front funnel respectively, and finally be collected by the discharge barrel, which not only reduces the manpower required for the turning process, but also improves the turning efficiency. At the same time, the need to turn the tea leaves evenly is effectively met through the rear and front transmissions.
[0016] 2. The front convex part and the rear convex part provide a good structural foundation for the cone-shaped distribution of tea leaves in the front disc and the rear disc, so that the staff can guide the tea leaves on the edge to the rear outlet and the front outlet without spending too much effort. When there are too many tea leaves piled in the front disc and the rear disc, the staff only needs to start the hydraulic cylinder to push the front disc and the rear disc to a tilted state, thereby effectively enhancing the tendency of the tea leaves to move to the rear outlet and the front outlet. The staff still does not need to spend too much effort to guide the tea leaves on the edge to the rear outlet and the front outlet, further reducing the manpower required for the turning process;
[0017] 3. The rear funnel and the front funnel effectively ensure the gathering of the tea leaves that are transported to a high place, thus effectively avoiding the tea leaves from being scattered everywhere in the workshop and the related cleaning work. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below, but this does not limit the protection scope of the utility model.
[0019] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0020] Figure 2 It is a schematic diagram of the top view structure of the utility model;
[0021] Figure 3 This is a schematic diagram of the main structure of the utility model;
[0022] Figure 4 It is a left-side structural schematic diagram of the utility model;
[0023] Figure 5 It is a schematic diagram of the internal enlarged structure of the front carrier of the utility model;
[0024] Figure 6 It is an enlarged structural schematic diagram of the rear disc of the utility model in a horizontal state;
[0025] Figure 7 It is an enlarged structural schematic diagram of the utility model when the rear disc is in a tilted state.
[0026] Among them, 1-rear carrier, 2-rear conveyor belt, 3-rear funnel, 4-rear bracket, 5-rear disc, 6-rear convex part, 7-front outlet, 8-front bracket, 9-rear outlet, 10-front convex part, 11-cushion, 12-front disc, 13-discharging barrel, 14-front funnel, 15-front carrier, 16-front conveyor belt, 17-fixed seat, 18-rear base, 19-connecting rod, 20-front base, 21-adjusting groove, 22-lower sprocket, 23-chain, 24-lower pressure wheel, 25-upper pressure wheel, 26-motor, 27-upper sprocket, 28-balance seat, 29-lower seat, 30-hydraulic cylinder, 31-upper seat, 32-shock-absorbing block, 33-rotating seat. DETAILED DESCRIPTION
[0027] In order to make the description clearer, a disc stacking device for producing tea products of the utility model is further described in conjunction with the drawings of the specification.
[0028] A disc stacking device for producing tea products comprises a rear support 4 and a front support 8, and is characterized in that: a rear carrier 1 is fixedly arranged on the upper part of the rear support 4, a rear conveyor belt 2 is arranged inside the rear carrier 1, a rear base 18 is fixedly arranged below the left end of the rear carrier 1, a rear disc 5 is arranged on the upper part of the rear base 18, a front outlet 7 is penetrated through the front part of the rear disc 5, a front carrier 15 is fixedly arranged on the upper part of the front support 8, a front conveyor belt 16 is arranged inside the front carrier 15, a front base 20 is fixedly arranged below the right end of the front carrier 15, a front disc 12 is arranged on the upper part of the front base 20, a rear outlet 9 is penetrated through the rear part of the front disc 12, the left end of the front carrier 15 is located directly below the front outlet 7, and the right end of the rear carrier 1 is located directly below the rear outlet 9.
[0029] Furthermore, the rear carrier 1 and the front carrier 15 both include a lower horizontal section, an inclined section, and an upper horizontal section. In the main viewing direction, the inclined section of the rear carrier 1 and the inclined section of the front carrier 15 cross in an X shape at the middle position.
[0030] Furthermore, lower sprockets 22 are symmetrically arranged on the lower horizontal sections of the rear carrier 1 and the front carrier 15, and upper sprockets 27 are symmetrically arranged on the upper horizontal sections of the rear carrier 1 and the front carrier 15. The lower sprockets 22 and the upper sprockets 27 are both far away from the inclined section, and connecting shafts are arranged between the lower sprockets 22 and the upper sprockets 27. A chain 23 is arranged between the lower sprocket 22 and the upper sprocket 27 on the same side, and the chain 23 is meshed and connected with the lower sprocket 22 and the upper sprocket 27 on the same side. The rear conveyor belt 2 and the front conveyor belt 16 are fixedly connected to the corresponding chains 23 on both sides, and the upper horizontal sections of the rear carrier 1 and the front carrier 15 are fixedly arranged with motors 26, and the output shaft of the motor 26 is drivingly connected to the adjacent upper sprocket 27.
[0031] Furthermore, a lower pressure wheel 24 is provided at the connection position between the lower horizontal section and the inclined section, and the lower pressure wheel 24 is meshed and connected with the upper part of the corresponding chain 23; an upper pressure wheel 25 is provided at the connection position between the upper horizontal section and the inclined section, and the upper pressure wheel 25 is meshed and connected with the lower part of the corresponding chain 23.
[0032] Furthermore, adjustment grooves 21 are provided at corresponding positions of the rear carrier 1 , the front carrier 15 and the lower sprocket 22 .
[0033] Furthermore, a rear funnel 3 is fixedly disposed at the lower left end of the rear carrier 1 , and a front funnel 14 is fixedly disposed at the lower right end of the front carrier 15 .
[0034] Furthermore, a support frame 11 is fixedly arranged in front of the right end of the front carrier 15 , and a discharge cylinder 13 is fixedly arranged on the upper part of the support frame 11 . Both ends of the discharge cylinder 13 are connected, and the upper opening of the discharge cylinder 13 is located directly below the front funnel 14 .
[0035] Furthermore, a rear convex portion 6 is fixedly disposed at the center position inside the rear disc 5 , and a front convex portion 10 is fixedly disposed at the center position inside the front disc 12 .
[0036] Further, a fixed seat 17 is symmetrically fixed on the front side of the upper part of the rear base 18, a connecting rod 19 is fixedly arranged between the fixed seats 17, a rotating seat 33 is fixedly arranged on the front side of the lower part of the rear disc 5, and the rotating seat 33 is rotatably connected to the connecting rod 19, a lower seat 29 is fixedly arranged on the rear side of the lower part of the rear base 18, an upper seat 31 is fixedly arranged at the middle position of the lower part of the rear disc 5, a hydraulic cylinder 30 is arranged between the lower seat 29 and the upper seat 31, and the two ends of the hydraulic cylinder 30 are rotatably connected to the lower seat 29 and the upper seat 31 respectively. Then, a fixed seat 17 is symmetrically fixed on the upper rear side of the front base 20, a connecting rod 19 is fixedly set between the fixed seats 17, a rotating seat 33 is fixedly set on the lower rear side of the front disc 12, and the rotating seat 33 is rotatably connected to the connecting rod 19, a lower seat 29 is fixedly set on the lower front side of the front base 20, an upper seat 31 is fixedly set at the middle position of the lower part of the front disc 12, a hydraulic cylinder 30 is set between the lower seat 29 and the upper seat 31, and both ends of the hydraulic cylinder 30 are rotatably connected to the lower seat 29 and the upper seat 31 respectively.
[0037] Furthermore, a balancing seat 28 is fixedly disposed on the rear side of the upper portion of the rear base 18 and the front side of the upper portion of the front base 20 , and a shock-absorbing block 32 is fixedly disposed on the upper portion of the balancing seat 28 .
[0038] The working principle of the disk stacking equipment for producing tea products of the utility model is as follows: the motor 26 is started, and the upper part of the rear conveyor belt 2 rotates from right to left through the transmission of the upper sprocket 27, the chain 23, and the lower sprocket 22, and the upper part of the front conveyor belt 16 rotates from left to right, and the tea leaves in the bag are poured into the front disk 12, and the front convex part 10 makes the tea leaves exist in the front disk 12 in a shape close to a cone, and the staff continuously guides the tea leaves stacked in a cone shape to the rear outlet 9 at the position of the front disk 12, and the tea leaves fall onto the rear conveyor belt 2 through the rear outlet 9, and then the conveyor belt 2 is transported to the rear funnel 3, and falls into the rear disk 5 through the rear funnel 3, and the rear convex part 6 makes the tea leaves exist in the rear disk 5 in a shape close to a cone, and the staff guides the tea leaves stacked in a cone shape at the position of the rear disk 5 The stacked tea leaves are continuously guided to the front outlet 7, and the tea leaves fall onto the front conveyor belt 16 through the front outlet 7, and are conveyed to the front hopper 14 along the front conveyor belt 16, and fall into the discharge barrel 13 through the front hopper 14, so that the tea leaves that are evenly turned can be collected from the lower opening position of the discharge barrel 13, and put into subsequent processing steps. When there are too many tea leaves stacked in the front disc 12 and the rear disc 5, the hydraulic cylinder 30 is started, and the two ends of the hydraulic cylinder 30 are rotatably connected to the lower seat 29 and the upper seat 31, and the rotating seat 33 is rotatably connected to the connecting rod 19, so that the hydraulic cylinder 30 can smoothly lift the front disc 12 and the rear disc 5 to a tilted state, thereby enhancing the tendency of the tea leaves to move to the rear outlet 9 and the front outlet 7, and the staff still does not need to spend too much effort to speed up the guidance of the tea leaves.
[0039] The above are only specific implementations of the utility model, but the protection scope of the utility model is not limited thereto. Any changes or substitutions that are not conceived through creative work should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope defined in the claims.
Claims
1. A disc stacking device for producing tea products, comprising a rear support and a front support, characterized in that: A rear carrier is fixedly arranged on the upper part of the rear bracket, a rear conveyor belt is arranged inside the rear carrier, a rear base is fixedly arranged below the left end of the rear carrier, a rear disc is arranged on the upper part of the rear base, a front outlet is arranged through the front part of the rear disc, a front carrier is fixedly arranged on the upper part of the front bracket, a front conveyor belt is arranged inside the front carrier, a front base is fixedly arranged below the right end of the front carrier, a front disc is arranged on the upper part of the front base, a rear outlet is arranged through the rear part of the front disc, the left end of the front carrier is located directly below the front outlet, and the right end of the rear carrier is located directly below the rear outlet.
2. A disc stacking device for producing tea products according to claim 1, characterized in that: The rear carrier and the front carrier both include a lower horizontal section, an inclined section, and an upper horizontal section. In the main viewing direction, the inclined section of the rear carrier and the inclined section of the front carrier intersect in an X shape at the middle position.
3. A disc stacking device for producing tea products according to claim 1, characterized in that: The lower horizontal sections of the rear carrier and the front carrier are symmetrically provided with lower sprockets, and the upper horizontal sections of the rear carrier and the front carrier are symmetrically provided with upper sprockets, and the lower sprockets and the upper sprockets are both far away from the inclined section, and connecting shafts are provided between the lower sprockets and the upper sprockets, and a chain is provided between the lower sprocket and the upper sprocket on the same side, and the chain is meshed and connected with the lower sprocket and the upper sprocket on the same side, and the two sides of the rear conveyor belt and the front conveyor belt are fixedly connected with the corresponding chains respectively, and the upper horizontal sections of the rear carrier and the front carrier are fixedly provided with motors, and the output shaft of the motor is drivingly connected with the adjacent upper sprocket.
4. A disc stacking device for producing tea products according to claim 3, characterized in that: A lower pressure wheel is arranged at the connection position between the lower horizontal section and the inclined section, and the lower pressure wheel is meshed and connected with the upper part of the corresponding chain. An upper pressure wheel is arranged at the connection position between the upper horizontal section and the inclined section, and the upper pressure wheel is meshed and connected with the lower part of the corresponding chain.
5. A disc stacking device for producing tea products according to claim 3, characterized in that: Adjustment grooves are arranged at corresponding positions of the rear carrier, the front carrier and the lower sprocket.
6. A disc stacking device for producing tea products according to claim 1, characterized in that: A rear funnel is fixedly arranged at the lower left end of the rear carrier, and a front funnel is fixedly arranged at the lower right end of the front carrier.
7. A disc stacking device for producing tea products according to claim 6, characterized in that: A support frame is fixedly arranged in front of the right end of the front carrier, and a discharging cylinder is fixedly arranged on the upper part of the support frame at an angle. Both ends of the discharging cylinder are connected, and the upper opening of the discharging cylinder is located directly below the front funnel.
8. The disc stacking device for producing tea products according to claim 1, characterized in that: A rear convex portion is fixedly arranged at the center position inside the rear disc, and a front convex portion is fixedly arranged at the center position inside the front disc.
9. A disc stacking device for producing tea products according to claim 1, characterized in that: A fixed seat is symmetrically fixed on the front side of the upper part of the rear base, a connecting rod is fixedly arranged between the fixed seats, a rotating seat is fixedly arranged on the front side of the lower part of the rear disc, the rotating seat is rotatably connected to the connecting rod, a lower seat is fixedly arranged on the rear side of the lower part of the rear base, an upper seat is fixedly arranged at the middle position of the lower part of the rear disc, a hydraulic cylinder is arranged between the lower seat and the upper seat, two ends of the hydraulic cylinder are rotatably connected to the lower seat and the upper seat respectively, a fixed seat is symmetrically fixed on the rear side of the upper part of the front base, a connecting rod is fixedly arranged between the fixed seats, a rotating seat is fixedly arranged on the rear side of the lower part of the front disc, the rotating seat is rotatably connected to the connecting rod, a lower seat is fixedly arranged on the front side of the lower part of the front base, an upper seat is fixedly arranged at the middle position of the lower part of the front disc, a hydraulic cylinder is arranged between the lower seat and the upper seat, and two ends of the hydraulic cylinder are rotatably connected to the lower seat and the upper seat respectively.
10. The disc stacking device for producing tea products according to claim 1, characterized in that: A balance seat is fixedly arranged on the rear side of the upper part of the rear base and the front side of the upper part of the front base, and a shock-absorbing block is fixedly arranged on the upper part of the balance seat.