Material rolling auxiliary tool for ceramic heating rod production
By designing the auxiliary tooling for rolling materials for ceramic heating rod production, combining the mobile lifting mechanism and rolling auxiliary components, cutting during the rolling process is realized, solving the problem that the existing technology cannot roll and cut at the same time, and improving production efficiency and adaptability.
Patent Information
- Application Number
- CN202420757399.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-12
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-04-12
AI Technical Summary
The existing ceramic heating rod production tooling cannot cut the material while the material is rolled, resulting in low production efficiency and the length of the rolled film is not suitable for different needs.
A roll auxiliary tool for the production of ceramic heating rods is designed, including a moving lifting mechanism, roll auxiliary components and cutting components. The rotating screw shaft drives the roll roller to rotate through the power motor, and the vertical and horizontal movement of the roll film is achieved by using the hydraulic cylinder and Tensile and install a cutting assembly on the telescopic tensioning roller for cutting.
It realizes cutting while rolling materials, improves cutting efficiency, adapts to rolling materials of different lengths, is simple to operate and easy to use.
Smart Images

Figure CN222249377U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of ceramic heating rod production, and particularly relates to a coil auxiliary tooling for the production of ceramic heating rods. Background Art
[0002] Ceramic heating rods are a new type of heating element. The ceramic tube forms the main structure of the ceramic heating rod, the resistance wire is the key component that converts electrical energy into thermal energy, and the electrical connector connects the power supply to the heating rod. During the production of ceramic heating rods, the ceramic raw material must first be produced. During the production of the ceramic heating rod raw material, the raw material must be wrapped with a film at both ends to achieve a protective function for the ceramic heating rod.
[0003] Although the existing related technologies have the function of coiling materials, they cannot cut materials while coiling them. Therefore, it is urgent to design a coiling auxiliary tooling for ceramic heating rod production to deal with these problems. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model discloses a coil auxiliary tooling for producing ceramic heating rods.
[0005] The utility model achieves the above-mentioned purpose through the following technical solutions:
[0006] A coiling auxiliary tool for producing ceramic heating rods comprises a base, a movable lifting mechanism is arranged above the base, and a coiling auxiliary component is arranged on one side of the movable lifting mechanism.
[0007] The material rolling auxiliary component includes a movable vertical plate arranged at the rear side of the movable lifting mechanism, a rotating screw shaft is rotatably arranged above the movable vertical plate, the rear end of the rotating screw shaft is connected to a power motor, a reducer is installed between the power motor and the rotating screw shaft, a film rolling roller is installed on the outer surface of the rotating screw shaft, a square nut is movably installed at the front end of the rotating screw shaft, a first telescopic hydraulic cylinder is arranged at the lower position of the movable vertical plate, a limiting plate is arranged at the front side of the lower part of the movable vertical plate, a damping spring is installed at the rear side of the limiting plate, a movable groove is arranged horizontally at the middle end of the movable vertical plate, a telescopic tensioning roller is arranged inside the movable groove, a second telescopic hydraulic cylinder is arranged on one side of the telescopic tensioning roller, a limiting cutting plate is arranged on one side of the movable groove, and a cutting component is arranged above the telescopic tensioning roller.
[0008] Preferably, the mobile lifting mechanism includes a support frame arranged above the base, a lateral moving component is provided on the support frame, a lifting platform is installed above the lateral moving component, a load-bearing lower platform is provided above the lifting platform, electric lifting rods are provided on both sides of the load-bearing lower platform, and a load-bearing upper platform is installed at the power end of the electric lifting rod.
[0009] Preferably, the cutting assembly includes a third telescopic hydraulic cylinder arranged above the telescopic tensioning roller, and a cutting knife is installed on the power end of the third telescopic hydraulic cylinder.
[0010] Preferably, the rotating screw shaft is connected to the square nut through a thread.
[0011] Preferably, the lateral movement assembly includes a ball screw arranged on a support frame, a drive motor is installed at one end of the ball screw, and a moving platform is installed on the outer surface of the ball screw.
[0012] Preferably, rollers are installed on the inner sides of the lower load-bearing platform and the upper load-bearing platform.
[0013] The beneficial effects are:
[0014] The utility model discloses a coil auxiliary tooling for the production of ceramic heating rods, which can effectively cut the coil at the same time through the provided coil auxiliary components, and the provided film rolling roller is installed on the outer surface of the rotating screw shaft and fixed by a square nut, and driven by a power motor and a reducer to drive the film rolling roller to rotate, and the provided first telescopic hydraulic cylinder drives the movable vertical plate to move longitudinally, and the provided second telescopic hydraulic cylinder pushes the telescopic tensioning roller to move laterally in the movable groove to tension the film roll, and the cutting component installed above the telescopic tensioning roller can cut the film roll at the same time, thereby ensuring the cutting effect and improving the cutting efficiency, so as to adapt to the use of coils of different lengths, and the operation is simple and easy to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the shaft side structure of the utility model;
[0016] Figure 2 This is a front view structural diagram of the present utility model;
[0017] Figure 3 It is a first structural diagram of the utility model;
[0018] Figure 4 It is a second structural schematic diagram of the utility model;
[0019] Figure 5 yes Figure 4 Schematic diagram of the structure at point A.
[0020] In the figure: 1. Base;
[0021] 2. Mobile lifting mechanism; 201. Support frame; 202. Ball screw; 203. Moving platform; 204. Drive motor; 205. Fixed platform; 206. Lifting platform; 207. Position limiting platform; 208. Lower load platform; 2081. Electric lifting rod; 2082. Upper load platform; 209. Roller;
[0022] 3. Material winding auxiliary components; 301. Moving vertical plate; 302. Rotating screw shaft; 303. Power motor; 3031. Reducer; 304. First telescopic hydraulic cylinder; 305. Damping spring; 3051. Limiting plate; 306. Film rolling roller; 3061. Square nut; 307. Moving groove; 308. Second telescopic hydraulic cylinder; 309. Telescopic tensioning roller; 3091. Limiting cutting plate; 310. Third telescopic hydraulic cylinder; 311. Cutting knife. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention; the terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0025] It should also be noted that, in the description of this utility model, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0026] Reference Figure 1-5 The utility model provides an embodiment: a coiling auxiliary tool for producing ceramic heating rods, comprising a base 1, a movable lifting mechanism 2 is provided above the base 1, and a coiling auxiliary component 3 is provided on one side of the movable lifting mechanism 2.
[0027] In this embodiment, the movable lifting mechanism 2 includes a support frame 201 disposed above the base 1. A lateral movement assembly is mounted on the support frame 201. A lifting platform 206 is mounted above the lateral movement assembly. A lower support platform 208 is mounted above the lifting platform 206. Electric lifting rods 2081 are mounted on either side of the lower support platform 208. An upper support platform 2082 is mounted on the power end of the electric lifting rods 2081. The electric lifting rods 2081 are used to drive the upper support platform 2082 to move up and down. The lateral movement assembly includes a ball screw 202 mounted on the support frame 201. A drive motor 204 is mounted on one end of the ball screw 202. A movable platform 203 is mounted on the outer surface of the ball screw 202. Rollers 209 are mounted on the inner sides of both the lower support platform 208 and the upper support platform 2082. The rollers 209 are configured to rotate in contact with the ceramic heating rod. A fixed platform 205 is disposed between the lateral movement assembly and the lifting platform 206. A limiting platform 207 is provided between the lifting platform 206 and the carrying lower platform 208. The limiting platform 207 is used to limit the carrying lower platform 208.
[0028] In this embodiment, the coiling auxiliary component 3 includes a movable upright plate 301 disposed at the rear side of the movable lifting mechanism 2. A rotating screw shaft 302 is rotatably disposed above the movable upright plate 301. A power motor 303 is connected to the rear end of the rotating screw shaft 302. A reducer 3031 is installed between the power motor 303 and the rotating screw shaft 302. The reducer 3031 is used to reduce the rotation speed of the rotating screw shaft 302. A film rolling roller 306 is mounted on the outer surface of the rotating screw shaft 302. A square nut 3061 is movably mounted on the front end of the rotating screw shaft 302. A first telescopic hydraulic cylinder 304 is disposed at the lower position of the movable upright plate 301. A limit plate 3051 is disposed at the lower front side of the movable upright plate 301. A damping spring 305 is installed behind the limit plate 3051. The damping spring 305 is used to cushion the movement of the movable upright plate 301. A movable groove 307 is positioned transversely at the middle end of the movable upright 301. A retractable tensioning roller 309 is located within the groove 307. A second retractable hydraulic cylinder 308 is positioned on one side of the retractable tensioning roller 309. A limiting cutting plate 3091 is positioned on one side of the groove 307. A cutting assembly is positioned above the retractable tensioning roller 309. The cutting assembly comprises a third retractable hydraulic cylinder 310 positioned above the retractable tensioning roller 309. A cutting blade 311 is mounted on the power end of the third retractable hydraulic cylinder 310. The cutting assembly is used to cut the film roll. The rotating screw shaft 302 is threadedly connected to the square nut 3061.
[0029] Working principle: When in use, first place the ceramic heating rod on the roller 209 inside the lower support platform 208, start the electric lifting rod 2081, and drive the upper support platform 2082 to descend, so that the inner roller 209 of the upper support platform 2082 presses against the ceramic heating rod. After the ceramic heating rod is installed, start the horizontal moving component to drive the ceramic heating rod to move horizontally to the specified position, stop, start the lifting platform 206, drive the ceramic heating rod to rise to the specified position and stop, start the first telescopic hydraulic cylinder 304, push the moving vertical plate 301 to move longitudinally, move to the specified position and stop, install the film rolling roller 306 on the outer surface of the rotating screw shaft 302, install and fix it through the square nut 3061, and roll the film. The width of the film roll on the outer surface of the roller 306 is the same as the width of the film to be rolled on the ceramic heating rod. Start the power motor 303, and drive the rotating screw shaft 302 to rotate through the reducer 3031, while driving the film roll roller 306 to rotate slowly, and drive one end of the film roll to be installed on the outer surface of one end of the ceramic heating rod to roll the film on the ceramic heating rod. According to the film rolling situation, the second telescopic hydraulic cylinder 308 can be started to drive the telescopic tensioning roller 309 to tension the film roll. When the film roll on the ceramic heating rod is completed or is being rolled, the film roll needs to be cut. Start the third telescopic hydraulic cylinder 310 to drive the cutting knife 311 to align the film roll with the limit cutting plate 3091 for cutting. It can cut while the material is being rolled.
[0030] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A coil auxiliary tooling for producing ceramic heating rods, characterized in that: It comprises a base (1), a movable lifting mechanism (2) is arranged above the base (1), and a coiling auxiliary component (3) is arranged on one side of the movable lifting mechanism (2); The coiling auxiliary component (3) comprises a movable vertical plate (301) arranged at the rear side of the movable lifting mechanism (2); a rotating screw shaft (302) is rotatably arranged above the movable vertical plate (301); a power motor (303) is connected to the rear end of the rotating screw shaft (302); a reducer (3031) is installed between the power motor (303) and the rotating screw shaft (302); a film rolling roller (306) is installed on the outer surface of the rotating screw shaft (302); a square nut (3061) is movably installed at the front end of the rotating screw shaft (302); and the movable vertical plate (301) is arranged at the bottom. A first telescopic hydraulic cylinder (304) is arranged at a position, a limit plate (3051) is arranged at the front side below the movable vertical plate (301), a damping spring device (305) is installed at the rear side of the limit plate (3051), a movable groove (307) is arranged transversely at the middle end of the movable vertical plate (301), a telescopic tensioning roller (309) is arranged inside the movable groove (307), a second telescopic hydraulic cylinder (308) is arranged on one side of the telescopic tensioning roller (309), a limit cutting plate (3091) is arranged on one side of the movable groove (307), and a cutting component is arranged above the telescopic tensioning roller (309).
2. The coil auxiliary tooling for producing ceramic heating rods according to claim 1, characterized in that: The mobile lifting mechanism (2) comprises a support frame (201) arranged above the base (1), a lateral movement component is arranged on the support frame (201), a lifting platform (206) is installed above the lateral movement component, a load-bearing lower platform (208) is arranged above the lifting platform (206), electric lifting rods (2081) are arranged on both sides of the load-bearing lower platform (208), and a load-bearing upper platform (2082) is installed at the power end of the electric lifting rod (2081).
3. The coil auxiliary tooling for producing ceramic heating rods according to claim 1, characterized in that: The cutting assembly comprises a third telescopic hydraulic cylinder (310) arranged above the telescopic tensioning roller (309), and a cutting knife (311) is installed at the power end of the third telescopic hydraulic cylinder (310).
4. The coil auxiliary tooling for producing ceramic heating rods according to claim 1 is characterized in that: The rotating screw shaft (302) is connected to the square nut (3061) via threads.
5. The coil auxiliary tooling for producing ceramic heating rods according to claim 2, characterized in that: The lateral movement assembly comprises a ball screw (202) arranged on the support frame (201), a driving motor (204) is installed at one end of the ball screw (202), and a moving platform (203) is installed on the outer surface of the ball screw (202).
6. The coil auxiliary tooling for producing ceramic heating rods according to claim 2, characterized in that: Rollers (209) are installed on the inner sides of the lower load-bearing platform (208) and the upper load-bearing platform (2082).
