Rewinding machine for nickel-chromium resistance wire processing
The rewinding machine addresses the challenge of uniform stacking and tension adjustment for nickel-chromium resistance wire by using adjustable components, enhancing the stacking process and reducing damage during transition to smaller wheels.
Patent Information
- Application Number
- CN202420911317.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-04-28
AI Technical Summary
Existing rewinding machines struggle to efficiently stack nickel-chromium resistance wire layers uniformly and adjust tightness according to wire thickness, especially when transitioning from a large pay-off wheel to a smaller take-up wheel for transportation and sales.
A rewinding machine with adjustable components including a base plate, rewinding motor, adjustment device, tight roller motor, and moving frame, allowing for precise positioning and tension adjustment of the resistance wire through motors and frames to ensure uniform stacking and tightness.
The machine reduces damage to the resistance wire by adjusting its position and tension, ensuring uniform stacking and easy transportation by accommodating different wire thicknesses.
Smart Images
Figure CN222249522U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of resistance wire processing, in particular to a rewinding machine for processing nickel-chromium resistance wire. Background Art
[0002] When processing resistance wire, the resistance wire will be wound on a pay-off wheel with a larger diameter, but the pay-off wheel is large in size and the resistance wire is long, which is not conducive to direct sales. So now the resistance wire on the pay-off wheel is rewound onto a smaller take-up wheel for easy transportation and sales.
[0003] When the rewinding machine is rewinding the resistance wire, because the resistance wire is small in size, it needs to be stacked layer by layer on the rewinding roller. However, the existing rewinding machine cannot stack it well, and resistance wires of different thicknesses require different tightness. Therefore, a rewinding machine for nickel-chromium resistance wire processing is proposed. Utility Model Content
[0004] The utility model aims to provide a rewinding machine for processing nickel-chromium resistance wires to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a rewinding machine for nickel-chromium resistance wire processing, comprising a base plate, a rewinding motor, an adjustment device, a tight roller motor, an adjustment frame, and a moving frame; a first roller plate and a second roller plate are arranged on the base plate, the rewinding motor is arranged on the first roller plate, a roller shaft is arranged on the rewinding motor, the roller shaft passes through the first roller plate and is connected to the first roller plate on the other side, a rewinding roller is arranged on the roller shaft, the rewinding roller is arranged between the first roller plates, the adjustment device is arranged on the first roller plate, a tight shaft roller is arranged on the second roller plate, a support rod is arranged on the base plate, the adjustment frame is arranged on the support rod, and the moving frame is arranged in the adjustment device.
[0006] Preferably, an adjustment motor is provided on one end of the adjustment device, a motor shaft is provided on the adjustment motor, one end of the motor shaft is provided inside the adjustment device, and slide grooves are provided on the top and bottom of the adjustment device. The adjustment motor drives the motor shaft to rotate to adjust the position of the movable frame.
[0007] Preferably, a screw groove is provided on the movable frame, limit sliders are provided on the top and bottom of the movable frame, a frame hole is provided in the middle of the movable frame, the motor shaft passes through the screw groove, and the movable frame on the frame hole is provided on a perforated inclined surface.
[0008] Preferably, a shaft is provided on the tightening roller motor, the shaft passes through the second roller plate and is connected to a rotating plate, the shaft is connected to one end of the rotating plate, and the tightening shaft roller is connected to the other end of the rotating plate. The tightening roller motor drives the rotating plate to rotate, thereby adjusting the position of the rotating plate to affect the position of the tightening shaft roller.
[0009] Preferably, a rotating shaft is provided at the bottom of the adjustment frame, a rotating groove is provided at the top of the support rod, the rotating shaft is arranged inside the rotating groove, an opening is provided in the middle of the adjustment frame, and frame inclined surfaces are provided on both ends of the opening.
[0010] Compared with the prior art, the utility model has the following beneficial effects: the position of the nickel-chromium resistance wire of the device is adjusted by the adjustment frame, the rotatable adjustment frame and the frame slope reduce the damage to the nickel-chromium resistance wire, and the position of the tightening shaft roller is adjusted by driving the rotating plate through the arranged tightening roller motor, thereby realizing the adjustment of the tightness of the nickel-chromium resistance wire; the nickel-chromium resistance wire passes through the moving frame, and the adjustment motor adjusts the position of the moving frame, thereby realizing the adjustment of the position of the nickel-chromium resistance wire on the rewinding roller and realizing uniform stacking. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0012] Figure 2 This is a schematic diagram of the movable frame structure of the utility model;
[0013] Numbers in the figure: 1, bottom plate; 11, first roller plate; 12, second roller plate; 13, support rod; 2, rewinding motor; 21, rewinding roller; 22, roller shaft; 3, adjustment device; 31, adjustment motor; 32, motor shaft; 4, tightening roller motor; 41, rotating plate; 42, tightening shaft roller; 5, adjustment frame; 51, rotating shaft; 52, frame inclined surface; 6, movable frame; 61, frame hole; 62, screw groove; 63, limit slider; 64, hole inclined surface. DETAILED DESCRIPTION
[0014] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0015] In the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0016] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0017] See also Figure 1-2 The utility model provides a technical solution: a rewinding machine for nickel-chromium resistance wire processing, comprising a base plate 1, a rewinding motor 2, an adjustment device 3, a tight roller motor 4, an adjustment frame 5, and a moving frame 6; a first roller plate 11 and a second roller plate 12 are arranged on the base plate 1, the rewinding motor 2 is arranged on the first roller plate 11, a roller shaft 22 is arranged on the rewinding motor 2, the roller shaft 22 passes through the first roller plate 11 and is connected to the first roller plate 11 on the other side, a rewinding roller 21 is arranged on the roller shaft 22, and the rewinding roller 21 is arranged between the first roller plates 11, the adjustment device 3 is arranged on the first roller plate 11, a tight shaft roller 42 is arranged on the second roller plate 12, a support rod 13 is arranged on the base plate 1, the adjustment frame 5 is arranged on the support rod 13, and the moving frame 6 is arranged in the adjustment device 3.
[0018] Furthermore, an adjustment motor 31 is provided on one end of the adjustment device 3, a motor shaft 32 is provided on the adjustment motor 31, one end of the motor shaft 32 is provided inside the adjustment device 3, and sliding grooves are provided on the top and bottom of the adjustment device 3. The adjustment motor 31 drives the motor shaft 32 to rotate so as to adjust the position of the movable frame 6.
[0019] Furthermore, a screw groove 62 is provided on the movable frame 6, a limit slider 63 is provided on the top and bottom of the movable frame 6, a frame hole 61 is provided in the middle position of the movable frame 6, the motor shaft 32 passes through the screw groove 62, and the movable frame 6 on the frame hole 61 is provided on a perforated inclined surface 64.
[0020] Furthermore, a shaft is provided on the tightening roller motor 4, and the shaft passes through the second roller plate 12 and is connected to a rotating plate 41, the shaft is connected to one end of the rotating plate 41, and the tightening shaft roller 42 is connected to the other end of the rotating plate 41, and the tightening roller motor 4 drives the rotating plate 41 to rotate, thereby adjusting the position of the rotating plate 41 to affect the position of the tightening shaft roller 42.
[0021] Furthermore, a rotating shaft 51 is provided at the bottom of the adjustment frame 5, a rotating groove is provided at the top of the support rod 13, the rotating shaft 51 is arranged inside the rotating groove, an opening is provided in the middle of the adjustment frame 5, and frame inclined surfaces 52 are provided on both ends of the opening.
[0022] Working principle: the nickel-chromium resistance wire passes through the adjustment frame 5, and the adjustment frame 5 can be rotated to adapt to the nickel-chromium resistance wire conveyed from different directions, and can be rotated in different directions. The frame slope 52 reduces the friction of the adjustment frame 5 on the nickel-chromium resistance wire, and the tightening roller motor 4 drives the rotating plate 41 to rotate. The position of the tightening shaft roller 42 is adjusted according to the rotating plate 41. The tightness is adjusted according to the nickel-chromium resistance wire of different thicknesses. After passing through the tightening shaft roller 42, the nickel-chromium resistance wire passes through the moving frame 6, and the adjustment motor 31 drives the moving frame 6 to move, so that the nickel-chromium resistance wire is evenly stacked on the rewinding roller 21.
[0023] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A rewinding machine for nickel-chromium resistance wire processing, characterized in that: The invention comprises a bottom plate (1), a rewinding motor (2), an adjustment device (3), a tight roller motor (4), an adjustment frame (5), and a moving frame (6); the bottom plate (1) is provided with a first roller plate (11) and a second roller plate (12); the rewinding motor (2) is provided on the first roller plate (11); a roller shaft (22) is provided on the rewinding motor (2); the roller shaft (22) passes through the first roller plate (11) and is connected to the first roller plate (11) on the other side; a rewinding roller (21) is provided on the roller shaft (22); the rewinding roller (21) is provided between the first roller plates (11); the adjustment device (3) is provided on the first roller plate (11); a tight roller (42) is provided on the second roller plate (12); a support rod (13) is provided on the bottom plate (1); the adjustment frame (5) is provided on the support rod (13); and the moving frame (6) is provided in the adjustment device (3).
2. A rewinding machine for nickel-chromium resistance wire processing according to claim 1, characterized in that: An adjustment motor (31) is arranged at one end of the adjustment device (3), a motor shaft (32) is arranged on the adjustment motor (31), one end of the motor shaft (32) is arranged inside the adjustment device (3), and sliding grooves are arranged on the top and bottom of the adjustment device (3).
3. A rewinding machine for nickel-chromium resistance wire processing according to claim 2, characterized in that: The movable frame (6) is provided with a screw groove (62), the top and bottom of the movable frame (6) are provided with limit sliders (63), a frame hole (61) is provided in the middle of the movable frame (6), and the movable frame (6) on the frame hole (61) is provided on a perforated inclined surface (64).
4. A rewinding machine for nickel-chromium resistance wire processing according to claim 1, characterized in that: The tightening roller motor (4) is provided with a shaft body, which passes through the second roller plate (12) and is connected to a rotating plate (41), the shaft body is connected to one end of the rotating plate (41), and the tightening shaft roller (42) is connected to the other end of the rotating plate (41).
5. The rewinding machine for nickel-chromium resistance wire processing according to claim 1, characterized in that: The bottom of the adjustment frame (5) is provided with a rotating shaft (51), the top of the support rod (13) is provided with a rotating groove, the rotating shaft (51) is arranged inside the rotating groove, an opening is provided in the middle of the adjustment frame (5), and frame inclined surfaces (52) are provided on both ends of the opening.