Filling machine for soy sauce production
By introducing light sensors and alarms into the soy sauce filling machine, the soy sauce liquid level height is detected and alarms are promptly detected, the problem of insufficient filling quantity detection in the existing technology is solved, ensuring that the soy sauce bottles meet the standards, and the filling quality is improved and scope of application.
Patent Information
- Application Number
- CN202420026481.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-05
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-01-05
AI Technical Summary
The existing soy sauce filling machine lacks the filling quantity detection function, which makes it difficult to detect in time when the filling gun head fails, affecting the amount in the soy sauce bottle not meeting the standard and affecting the filling quality.
A filling structure consisting of two cylinders, cross plates, filling heads, light sensors, fill lights and alarms was designed. The height of the soy sauce liquid level is detected through the light sensor. If the liquid level reaches the standard position, the filling will be stopped. Install, if the detection fails, the alarm will be triggered and the operator will be prompted to perform maintenance.
Ensure that the amount of soy sauce in each soy sauce bottle meets the standards, prevents the occurrence of failure, improves the filling quality, and is suitable for soy sauce bottles of different sizes and capacity.
Smart Images

Figure CN222250004U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of filling devices, in particular to a filling machine for soy sauce production. Background Art
[0002] A soy sauce filling machine with the publication number CN219079067U discloses an oil storage tank, a conveying device is arranged at the front side of the oil storage tank, one end of the conveying device is connected with a lifting frame by sliding up and down, a filling gun head is fixedly installed at the center of the upper side of the lifting frame, and the structure is compact and ingenious. The second rotating shaft on it is driven to rotate by a single driving device, and the rotating shaft drives the conveying device to intermittently convey the soy sauce bottle initially fixed thereon, and at the same time drives the upper lifting frame structure to rise reciprocatingly, and when it descends to the bottom, the gun head is inserted into the intermittent conveying at this time. The bottle mouth can realize automatic filling of soy sauce, and the left and right inclined block seat structures on the lower side can be driven to move and approach each other. The clamping block structure arranged at the upper end can realize the purpose of re-fixing the middle of the soy sauce of different specifications, so as to prevent the soy sauce from tipping over during canning, thereby affecting the production efficiency of soy sauce. However, the patent document lacks the function of filling amount detection, which is not convenient for detecting the filling amount of soy sauce. If a failure occurs at the filling gun head, the operator cannot find it in time, which may easily lead to the amount of soy sauce in the soy sauce bottle failing to reach the standard value, thereby affecting the filling quality of soy sauce.
[0003] There may already be technical means to solve the above problems in the prior art, but this case intends to provide an alternative or replacement technical solution. Summary of the invention
[0004] In order to solve the problems raised in the background technology, the utility model is implemented through the following technical solutions: a filling machine for soy sauce production, comprising a base, a conveyor is installed on the base, a soy sauce bottle is arranged on the conveyor, and a filling structure is installed on the base;
[0005] The filling structure includes two first cylinders, the telescopic ends of the two first cylinders are equipped with transverse plates, a filling head is inserted into the center of the transverse plate, two adjustment components are symmetrically installed on the lower wall of the transverse plate, two second cylinders are symmetrically installed on the two adjustment components, two clamping frames are symmetrically installed on the two second cylinders, one of the two clamping frames is equipped with a light sensor, the other of the two clamping frames is equipped with a fill light, the fill light and the light sensor are symmetrically installed corresponding to each other, the two adjustment components each include a connecting rod, the connecting rod is installed on the lower wall of the transverse plate, a moving block is movably mounted on the connecting rod, a spring is installed on the lower wall of the transverse plate, one end of the spring is installed on the upper wall of the moving block, a screw is installed on one end of the connecting rod, an adjusting nut is mounted on the screw, the moving block is movably fitted on the upper wall of the adjusting nut, the second cylinder is installed on the moving block, and an alarm is provided on the transverse plate.
[0006] Preferably, the spring is sleeved on the connecting rod.
[0007] Preferably, a limit rod is installed on the lower wall surface of the transverse plate, and the moving block is movably mounted on the limit rod.
[0008] Preferably, an enlargement block is installed at one end of the screw.
[0009] Preferably, the diameter of the screw rod is smaller than the diameter of the connecting rod.
[0010] Preferably, both of the two clamping frames are installed with anti-skid rubber pads, and the anti-skid rubber pads are provided with through holes.
[0011] Beneficial Effects
[0012] The utility model provides a filling machine for soy sauce production. Compared with the prior art, the utility model has the following beneficial effects: a user adjusts the height of a light sensor and a fill light to a position slightly below the standard liquid level of the soy sauce by rotating an adjusting nut; during filling, clamps on both sides clamp the soy sauce bottle to prevent the soy sauce bottle from tilting; when filling the soy sauce, when the light sensor captures a change in the light emitted by the fill light, the liquid level in the soy sauce bottle reaches the standard position, and then the filling operation is stopped; if the light sensor cannot capture a change in the light emitted by the fill light during the filling process, a filling failure occurs, an alarm is activated, and an operator is prompted to perform maintenance in time, thereby ensuring that the amount of soy sauce in each soy sauce bottle reaches the standard position, preventing the soy sauce amount from failing to meet the standard, and ensuring the quality of the filling; the utility model is suitable for filling soy sauce bottles of different sizes and capacities, and has a wide range of applications. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 The utility model is a schematic diagram of the main sectional structure of a filling machine for soy sauce production.
[0014] Figure 2 The utility model is a schematic diagram of a top view and a cross-sectional structure of a filling machine for soy sauce production.
[0015] Figure 3 The utility model is a partial three-dimensional structural schematic diagram of a filling machine for soy sauce production.
[0016] In the figure: 1. base, 2. conveyor, 3. soy sauce bottle, 4. first cylinder, 5. horizontal plate, 6. filling head, 7. second cylinder, 8. clamping frame, 9. light sensor, 10. fill light, 11. connecting rod, 12. moving block, 13. spring, 14. screw, 15. adjusting nut, 16. limit rod, 17. expansion block, 18. anti-slip rubber pad, 19. through hole, 20. alarm. DETAILED DESCRIPTION
[0017] Based on the embodiments of the present utility model, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present utility model.
[0018] Embodiment: Through the personnel in this field, all the electrical components in this case are connected to their adapted power supplies through wires, and a suitable controller should be selected according to the actual situation to meet the control requirements. The specific connection and control sequence should refer to the following working principle. The electrical connection between the electrical components is completed in the working sequence. The detailed connection means are well-known technologies in this field. The following mainly introduces the working principle and process, and does not explain the electrical control. Please refer to Figure 1-3 Before filling, the user rotates the adjusting nuts 15 on both sides to move the adjusting nuts 15 on the connecting rod 11, driving the moving block 12 to rise and fall until the height of the light sensor 9 and the fill light 10 is located below the standard liquid level of the soy sauce in the soy sauce bottle 3. Under the action of the spring 13, the moving block 12 supports the adjusting nuts 15. When the conveyor 2 conveys the soy sauce bottle 3 to the bottom of the filling head 6, the conveyor 2 stops working. Then, the second cylinders 7 on both sides extend to the clamping frame 8 to clamp the soy sauce bottle 3 to prevent the soy sauce bottle 3 from tilting. Then, the first cylinder 4 contracts to drive the cross plate 5 to descend. During the descent of the cross plate 5, under the friction between the clamping frame 8 and the soy sauce bottle 3, the relative position of the clamping frame 8 and the soy sauce bottle 3 remains unchanged, and the cross plate 5 The connecting rod 11 is driven to move on the moving block 12, and the spring 13 is compressed until the filling head 6 extends into the soy sauce bottle 3 to fill the soy sauce. When the light sensor 9 captures the change of the light emitted by the fill light 10, the liquid level of the soy sauce in the soy sauce bottle 3 reaches the standard position, and then the filling work is stopped. If the light sensor 9 cannot capture the change of the light emitted by the fill light 10 during the filling process, the filling fails at this time, and the alarm 20 works to prompt the operator to perform maintenance in time, thereby ensuring that the amount of soy sauce in each soy sauce bottle 3 reaches the standard position, preventing the occurrence of the situation that the soy sauce amount does not meet the standard, and ensuring the quality of the filling. It is suitable for filling soy sauce bottles 3 of different sizes and capacities, and has a wide range of applications.
[0019] As a preference, further, the spring 13 is sleeved on the connecting rod 11;
[0020] As a preferred embodiment, further, a limit rod 16 is installed on the lower wall of the horizontal plate 5, and the moving block 12 is movably mounted on the limit rod 16 to prevent the moving block 12 from rotating on the connecting rod 11 and is limited along with the moving block 12;
[0021] As a preferred embodiment, further, an enlarged block 17 is installed at one end of the screw rod 14 to prevent the nut from falling off from one end of the screw rod 14;
[0022] As a preference, further, the diameter of the screw rod 14 is smaller than the diameter of the connecting rod 11;
[0023] Preferably, further, both clamping frames 8 are installed with anti-skid rubber pads 18 , and the anti-skid rubber pads 18 are provided with through holes 19 for increasing the friction between the clamping frames 8 and the soy sauce bottle 3 .
[0024] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A filling machine for soy sauce production, comprising a base (1), a conveyor (2) mounted on the base (1), a soy sauce bottle (3) disposed on the conveyor (2), characterized in that: A filling structure is installed on the base (1); The filling structure comprises two first cylinders (4), the telescopic ends of the two first cylinders (4) are mounted with a transverse plate (5), the center of the transverse plate (5) is plugged with a filling head (6), the lower wall of the transverse plate (5) is symmetrically mounted with two adjustment components, the two adjustment components are symmetrically mounted with two second cylinders (7), the two second cylinders (7) are symmetrically mounted with two clamping frames (8), one of the two clamping frames (8) is mounted with a light sensor (9), the other of the two clamping frames (8) is mounted with a fill light (10), the fill light (10) and the light sensor (9) are symmetrically arranged. The two adjustment components are installed corresponding to each other, each comprising a connecting rod (11), the connecting rod (11) being installed on the lower wall surface of the horizontal plate (5), a moving block (12) being movably mounted on the connecting rod (11), a spring (13) being installed on the lower wall surface of the horizontal plate (5), one end of the spring (13) being installed on the upper wall surface of the moving block (12), a screw rod (14) being installed on one end of the connecting rod (11), an adjusting nut (15) being mounted on the screw rod (14), the moving block (12) being movably fitted on the upper wall surface of the adjusting nut (15), the second cylinder (7) being installed on the moving block (12), and an alarm (20) being provided on the horizontal plate (5).
2. A filling machine for soy sauce production according to claim 1, characterized in that: The spring (13) is sleeved on the connecting rod (11).
3. A filling machine for soy sauce production according to claim 1, characterized in that: A limit rod (16) is installed on the lower wall surface of the transverse plate (5), and the moving block (12) is movably sleeved on the limit rod (16).
4. A filling machine for soy sauce production according to claim 1, characterized in that: An enlargement block (17) is mounted on one end of the screw rod (14).
5. A filling machine for soy sauce production according to claim 1, characterized in that: The diameter of the screw rod (14) is smaller than the diameter of the connecting rod (11).
6. A filling machine for soy sauce production according to claim 1, characterized in that: Anti-skid rubber pads (18) are installed on the two clamping frames (8), and through holes (19) are provided on the anti-skid rubber pads (18).