Rice wine saccharification equipment
By introducing push components, lift mixing components and filter components into the rice wine saccharification equipment, the cleaning problems caused by insufficient injection of wine koji and the fixed state of the stirring components are solved, and efficient and convenient cleaning of the rice wine saccharification process is achieved.
Patent Information
- Application Number
- CN202420371709.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-28
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-02-28
AI Technical Summary
The existing rice wine saccharification equipment needs to weigh the rice wine raw materials one by one when adding wine koji, which increases the operation process, and the fixed state of the stirring components leads to inconvenience in cleaning, making it difficult to quickly clean the residue.
A rice wine saccharification device is designed, using push components to achieve synchronous injection of wine koji, and agitation assembly for agitation, and dialysis separation is achieved through the filter material assembly, simplifying the cleaning process.
The synchronous injection of koji function avoids the incomplete saccharification or slow fermentation caused by insufficient koji. The lifting and stirring component adapts to changes in the storage volume of rice wine, making the cleaning process more convenient and quick, and the filter material component is easy to dialysis and separation, which improves the efficiency of the equipment.
Smart Images

Figure CN222250664U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rice wine preparation equipment, in particular to rice wine saccharification equipment. Background Art
[0002] The saccharification process of rice wine is the process of converting the starch in rice into sugar. Generally speaking, when making rice wine, the rice is first steamed, and then yeast and fermentation agents are added to allow the starch to be converted into sugar and alcohol during the fermentation process. This process often takes a while, and the specific fermentation time and method may vary depending on the type of rice wine. In the whole process, yeast plays a vital role in helping starch convert into sugar and ultimately produce rice wine.
[0003] In the existing rice wine saccharification operation, personnel first weigh the rice wine raw materials and then inject them into the preparation tank, and then inject a corresponding amount of koji according to the amount of rice wine raw materials injected, otherwise it will not be possible to ensure the addition of enough koji. However, such operation increases the work process of personnel, and it is impossible to ensure the injection amount of koji without weighing the rice wine raw materials. In addition, during the preparation period, the stirring component of the existing equipment is in a fixed state, which causes inconvenience to personnel when cleaning and makes it difficult to quickly clean the residue on the stirring component.
[0004] Therefore, the present application proposes a rice wine saccharification device with the function of synchronously injecting koji. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides a rice wine saccharification device, which solves the problems mentioned in the background technology.
[0006] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:
[0007] A rice wine saccharification device comprises a base and a preparation tank, wherein the top of the base is respectively provided with a preparation tank and a koji storage tank, a feeding assembly is fixedly provided on one side of the preparation tank, a pushing assembly is assembled on the top of the base, the pushing assembly is divided into a first end and a second end, and the first end extends into the preparation tank, a filter assembly is butt-jointedly provided at the end of the first end, and the second end extends into the feeding assembly, a cover is fixedly provided on the top of the preparation tank, a lifting stirring assembly is assembled on the top of the cover, and the output end of the lifting stirring assembly extends into the preparation tank; the lifting stirring assembly comprises a motor and a telescopic stirring component, the feeding assembly comprises a feeding barrel, a feeding pipe and a guiding pipe; the pushing assembly comprises a guide rod, an outer sleeve rod, a support seat, a spring, a push rod, an inner sleeve rod, a guiding pipe, a guide rod ... Piston; The filter material assembly includes a mesh layer and a mesh screen, a feeding barrel is fixedly installed on one side of the base, and a connecting material guide pipe and a feeding pipe are respectively connected to the top of the feeding barrel, and the material guide pipe and the feeding pipe are respectively connected to the preparation tank and the koji storage tank, and a support seat is fixedly installed on the top of the feeding barrel, an outer sleeve rod is butt-mounted on the support seat, an inner sleeve rod extended is butt-mounted inside the outer sleeve rod, a guide rod extending into the preparation tank is butt-mounted at the end of the outer sleeve rod, a mesh layer is fixedly installed on the end of the guide rod, and a mesh screen is laid on the top of the mesh layer, a push rod is butt-mounted on the end of the inner sleeve rod, and the push rod extends into the feeding barrel, a material guiding piston is butt-mounted on the end of the push rod, a spring is sleeved on the push rod, a motor is fixedly installed on the top of the cover body, and a telescopic stirring component extending into the preparation tank is equipped at the output end of the motor.
[0008] Furthermore, a support foot is fixedly installed at the bottom of the preparation tank, and the preparation tank is placed on the base through the support foot. A cleaning door is installed at the front of the preparation tank, and a discharge pipe is fixedly installed at the bottom of the preparation tank.
[0009] Furthermore, the telescopic stirring component includes a sleeve, a clamping strip, an inner rod, an axle rod, and stirring blades. The output shaft of the motor is docked with the axle rod extending into the preparation tank, the end of the axle rod is docked with the inner rod, and a sleeve is mounted on the inner rod. A clamping strip clamped with the sleeve is fixedly mounted on the inner rod, and a stirring blade for stirring is fixedly mounted on the bottom of the sleeve, and the bottom surface of the sleeve is in contact with the top surface of the mesh layer.
[0010] Furthermore, the feeding assembly also includes a fixed seat and a one-way valve. The feeding barrel is mounted with the fixed seat, and the feeding barrel is fixedly connected to the outer wall of the preparation tank through the fixed seat. The feeding pipe and the guide pipe are equipped with a one-way valve for use with them.
[0011] Furthermore, the ends of the outer sleeve rod and the inner sleeve rod are both equipped with pins movably connected to the push rod and the guide rod, and the inner sleeve rod performs telescopic movement inside the outer sleeve rod.
[0012] The utility model provides a rice wine saccharification device. Compared with the prior art, it has the following beneficial effects:
[0013] 1. The pushing component can be used to convert the feed amount in the preparation tank into downward pressure to complete the pushing and loading of the loading component, so that the loading component can lift and inject the koji that has entered the inside. When the koji stops injecting, it means that the rice wine raw material has also reached the required preparation amount, ensuring that the preparation amount of the rice wine raw material is consistent with the koji. There is no need for personnel to weigh and distribute the rice wine raw materials one by one, avoiding the situation where insufficient koji injection leads to incomplete saccharification or slow fermentation of rice wine;
[0014] 2. The lifting stirring assembly not only stirs the rice raw materials in the tank to ensure the saccharification process of the rice wine, but also can adapt to the changes according to the internal rice wine storage volume, and can cooperate with the lifting adjustment, so that the personnel can clean more conveniently and quickly, avoiding the limitations of fixed position;
[0015] 3. The filter material assembly can be used to carry the rice wine raw materials and perform dialyzation separation on the rice wine liquid, making it more convenient and quick for personnel to clean up. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0017] Figure 1 The schematic diagram of the overall appearance structure of the saccharification equipment of the utility model is shown;
[0018] Figure 2 The internal structure diagram of the saccharification equipment of the utility model is shown;
[0019] Figure 3 The schematic diagram of the assembly state of the push assembly and the feeding assembly of the utility model is shown;
[0020] Figure 4 The figure shows the internal structure diagram of the feeding assembly of the utility model;
[0021] As shown in the figure: 1. Base; 2. Preparation tank; 21. Support foot; 22. Cleaning door; 23. Cover; 3. Lifting stirring assembly; 31. Motor; 32. Telescopic stirring component; 321. Sleeve; 322. Snap-on strip; 323. Inner rod; 324. Shaft; 325. Stirring blade; 4. Yeast storage tank; 5. Feeding assembly; 51. Feeding barrel; 52. Fixed seat; 53. Feeding pipe; 54. Feeding guide pipe; 55. One-way valve; 6. Pushing assembly; 61. Guide rod; 62. Outer rod; 63. Support seat; 64. Spring; 65. Push rod; 66. Inner sleeve rod; 67. Feeding piston; 7. Filter assembly; 71. Mesh layer; 72. Screen. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the technical solution in the embodiments of the utility model is described clearly and completely. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] Embodiment 1
[0024] In order to solve the technical problems in the background technology, the following rice wine saccharification equipment is provided:
[0025] Combination Figure 1-Figure 4 As shown, a rice wine saccharification device provided by the utility model comprises a base 1 and a preparation tank 2, the top of the base 1 is respectively equipped with a preparation tank 2 and a koji storage tank 4, a feeding assembly 5 is fixedly installed on one side of the preparation tank 2, a pushing assembly 6 is installed on the top of the base 1, the pushing assembly 6 is divided into a first end and a second end, and the first end extends into the preparation tank 2, a filter material assembly 7 is butt-connected to the end of the first end, and the second end extends into the feeding assembly 5, a cover body 23 is fixedly installed on the top of the preparation tank 2, a lifting stirring assembly 3 is installed on the top of the cover body 23, and the output end of the lifting stirring assembly 3 extends into the preparation tank 2;
[0026] The saccharification preparation of rice wine is achieved through the preparation tank 2, and the storage of the koji storage tank 4 is achieved through the storage tank 4. The lifting stirring component 3 not only achieves the stirring of the rice raw material in the tank body to ensure the saccharification process of the rice wine, but also the component can adapt to the changes according to the internal rice wine storage volume, and can cooperate with the lifting and lowering adjustment. The filter material component 7 realizes the carrying of the rice wine raw material and can perform dialyzation separation on the rice wine liquid, so that it is more convenient and quick for personnel to clean up. The pushing component 6 can convert the feed amount in the preparation tank 2 into downward pressure to complete the pushing and loading of the feeding component 5, so that the feeding component 5 can lift and inject the koji entering the interior. When the injection of koji stops, it means that the rice wine raw material has also reached the required preparation amount, ensuring that the preparation amount of the rice wine raw material is consistent with the koji. There is no need for personnel to weigh and distribute the rice wine raw materials one by one, avoiding the situation where insufficient koji injection leads to incomplete saccharification or slow fermentation of rice wine.
[0027] The lifting stirring assembly 3 includes a motor 31 and a telescopic stirring component 32. The feeding assembly 5 includes a feeding barrel 51, a feeding pipe 53 and a feeding guide pipe 54. The pushing assembly 6 includes a guide rod 61, an outer rod 62, a support seat 63, a spring 64, a push rod 65, an inner rod 66 and a feeding piston 67. The filter assembly 7 includes a mesh layer 71 and a mesh screen 72. A feeding barrel 51 is fixedly installed on one side of the base 1. The top of the feeding barrel 51 is respectively connected with a feeding guide pipe 54 and a feeding pipe 53. The feeding guide pipe 54 and the feeding pipe 53 are respectively connected with the preparation tank 2 and the koji storage tank 4. The top of the feeding barrel 51 is fixedly installed with a supporting seat 63. An outer sleeve rod 62 is butt-jointedly installed on the support seat 63, an inner sleeve rod 66 is butt-jointedly installed inside the outer sleeve rod 62, a guide rod 61 extending into the preparation tank 2 is butt-jointedly installed at the end of the outer sleeve rod 62, a mesh layer 71 is fixedly installed at the end of the guide rod 61, and a mesh screen 72 is laid on the top of the mesh layer 71, a push rod 65 is butt-jointedly installed at the end of the inner sleeve rod 66, and the push rod 65 extends into the loading barrel 51, a material guide piston 67 is butt-jointedly installed at the end of the push rod 65, a spring 64 is sleeved on the push rod 65, a motor 31 is fixedly installed on the top of the cover body 23, and a telescopic stirring component 32 extending into the preparation tank 2 is equipped at the output end of the motor 31.
[0028] During this period, the rice wine raw material is injected into the preparation tank 2, and the raw material will fall onto the mesh layer 71 of the mesh screen 72. As the raw material is continuously charged, the weight carried by the mesh screen 72 will increase accordingly and gradually move downward, and the mesh screen 72 will apply a conductive force to the guide rod 61. During this period, under the principle of leverage, the outer sleeve rod 62 will apply a lifting force to the push rod 65 through the inner sleeve rod 66, prompting the push rod 65 to push forward in the feeding barrel 51 through the guide piston 67. At this time, the wine yeast entering the feeding barrel 51 will be guided into the guide pipe 54, and then introduced into the guide pipe 54. When the material guide piston 67 completely reaches the top of the loading barrel 51, the koji injection is completed. At that time, the personnel stop injecting the rice wine principle to ensure the adequacy of the koji injection. When the preparation tank 2 is prepared, the personnel extract the rice wine and rice wine raw materials. After the extraction is completed, the mesh screen 72 will lose weight, and the push rod 65 will be reset under the action of its own spring 64. During the reset, the koji in the koji storage tank 4 will be extracted under air pressure. At that time, the koji will re-enter the loading barrel 51 through the loading pipe 53, waiting for subsequent preparation operations.
[0029] Embodiment 2
[0030] like Figure 1 and Figure 2 As shown, based on the above embodiment, this embodiment further provides the following contents:
[0031] In this embodiment, a support foot 21 is fixedly installed at the bottom of the preparation tank 2, and the preparation tank 2 is placed on the base 1 through the support foot 21. A cleaning door 22 is installed on the front of the preparation tank 2, and a discharge pipe is fixedly installed at the bottom of the preparation tank 2.
[0032] During this time, the support legs 21 are used to stably support the preparation tank 2;
[0033] When the preparation tank 2 is finished, the staff first discharges the rice wine, and then opens the cleaning door 22 to clean the rice wine raw materials in the preparation tank 2.
[0034] In this embodiment, the telescopic stirring component 32 includes a sleeve 321, a clamping strip 322, an inner rod 323, an axle 324, and a stirring blade 325. The output shaft of the motor 31 is docked with the axle 324 extending into the preparation tank 2, and the end of the axle 324 is docked with the inner rod 323, and the inner rod 323 is sleeved with a sleeve 321, and the inner rod 323 is fixedly installed with a clamping strip 322 clamped with the sleeve 321, and a stirring blade 325 for stirring is fixedly installed at the bottom of the sleeve 321, and the bottom surface of the sleeve 321 is in contact with the top surface of the mesh layer 71.
[0035] During this period, the personnel starts the motor 31, and the output end of the motor 31 drives the shaft 324 to rotate. At this time, the shaft 324 drives the sleeve 321 to rotate through the inner rod 323, prompting the stirring blade 325 on the sleeve 321 to rotate, so as to complete the stirring of the rice wine raw materials on the mesh layer 71, thereby assisting the equipment in stirring and saccharifying the raw materials;
[0036] Since the inner rod 323 is clamped with the sleeve 321 through the clamping strip 322, the inner rod 323 and the sleeve 321 rotate synchronously. However, when the sleeve 321 is raised or lowered, it will be lifted or lowered along the inner rod 323 under the action of the clamping strip 322, thereby adjusting the height of the sleeve 321.
[0037] Embodiment 3
[0038] like Figure 1-Figure 4 As shown, based on the above embodiment, this embodiment further provides the following contents:
[0039] In this embodiment, the feeding assembly 5 also includes a fixed seat 52 and a one-way valve 55. The fixed seat 52 is mounted on the feeding barrel 51, and the feeding barrel 51 is fixedly connected to the outer wall of the preparation tank 2 through the fixed seat 52. The feeding pipe 53 and the guide pipe 54 are equipped with a one-way valve 55 for use in conjunction with them.
[0040] The fixing seat 52 is a fixing component, and a fixed connection between the loading barrel 51 and the preparation tank 2 is achieved through the fixing seat 52;
[0041] It should be noted that, since the feeding pipe 53 and the guide pipe 54 are equipped with a one-way valve 55 for use with them, the one-way valve 55 on the feeding pipe 53 is a one-way liquid inlet valve, and the one-way valve 55 on the guide pipe 54 is a one-way liquid outlet valve;
[0042] Therefore, when the material guide pipe 54 is discharging, the koji will enter the preparation tank 2 through the one-way valve 55 on the material guide pipe 54;
[0043] When the loading barrel 51 is being drawn, the koji in the koji storage tank 4 will be drawn into the loading barrel 51 through the loading pipe 53 .
[0044] In this embodiment, the ends of the outer rod 62 and the inner rod 66 are both equipped with pins movably connected to the push rod 65 and the guide rod 61 , and the inner rod 66 performs telescopic movement in the outer rod 62 .
[0045] During this period, when the guide rod 61 is subjected to downward pressure, it will press down the outer rod 62 at the bottom, causing the outer rod 62 to move upward, and at the same time, the inner rod 66 will be retracted into the outer rod 62 under the force;
[0046] When the guide rod 61 loses the downward pressure, the spring 64 at the other end will use its own action to apply a force to the inner sleeve rod 66 to perform a downward movement, and the guide rod 61 will rise and reset.
[0047] The working principle and use process of this utility model:
[0048] During this period, the rice wine raw material is injected into the preparation tank 2, and the raw material will fall onto the mesh layer 71 of the mesh screen 72. As the raw material is continuously charged, the weight carried by the mesh screen 72 will increase accordingly and gradually move downward, and the mesh screen 72 will apply a conductive force to the guide rod 61. During this period, under the principle of leverage, the outer sleeve rod 62 will apply a lifting force to the push rod 65 through the inner sleeve rod 66, prompting the push rod 65 to push forward in the feeding barrel 51 through the guide piston 67, and the wine yeast entering the feeding barrel 51 will be guided into the guide pipe 54 accordingly. , and then introduced into the preparation tank 2 through the guide pipe 54. When the guide piston 67 completely reaches the top of the loading barrel 51, the injection of the koji is completed. At that time, the personnel stop injecting the rice wine principle to ensure the adequacy of the injection of the koji, and start the motor 31. The output end of the motor 31 drives the shaft 324 to rotate. At that time, the shaft 324 will drive the sleeve 321 to rotate through the inner rod 323, prompting the stirring blade 325 on the sleeve 321 to rotate, and complete the stirring of the rice wine raw material on the mesh layer 71, so as to assist the equipment in stirring and saccharifying the raw material;
[0049] When the preparation tank 2 is completed, the personnel will extract the rice wine and rice wine raw materials. After the extraction is completed, the mesh screen 72 will lose weight, and the push rod 65 will be reset under the action of its own spring 64. During the reset, the koji in the koji storage tank 4 will be extracted under air pressure. At that time, the koji will re-enter the loading barrel 51 through the loading pipe 53, waiting for subsequent preparation operations.
[0050] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0051] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A rice wine saccharification device, characterized in that: The invention comprises a base (1) and a preparation tank (2), wherein the top of the base (1) is respectively provided with a preparation tank (2) and a koji storage tank (4), a feeding assembly (5) is fixedly installed on one side of the preparation tank (2), a pushing assembly (6) is installed on the top of the base (1), the pushing assembly (6) is divided into a first end and a second end, and the first end extends into the preparation tank (2), a filter assembly (7) is butt-jointedly installed at the end of the first end, and the second end extends into the feeding assembly (5), a cover body (23) is fixedly installed on the top of the preparation tank (2), a lifting stirring assembly (3) is installed on the top of the cover body (23), and the output end of the lifting stirring assembly (3) extends into the preparation tank (2); The lifting stirring assembly (3) comprises a motor (31) and a telescopic stirring component (32); the feeding assembly (5) comprises a feeding barrel (51), a feeding pipe (53) and a material guide pipe (54); the pushing assembly (6) comprises a guide rod (61), an outer rod (62), a support seat (63), a spring (64), a push rod (65), an inner rod (66) and a material guide piston (67); the filter assembly (7) comprises a mesh layer (71) and a mesh screen (72); a feeding barrel (51) is fixedly installed on one side of the base (1); a material guide pipe (54) and a feeding pipe (53) are connected and connected to the top of the feeding barrel (51); and the material guide pipe (54) and the feeding pipe (53) are connected and connected to the preparation tank (2) and the koji storage tank (4) respectively; a support is fixedly installed on the top of the feeding barrel (51). The support seat (63) is provided with an outer sleeve rod (62) butt-jointedly mounted on the support seat (63), an inner sleeve rod (66) extending from the outer sleeve rod (62) is butt-jointedly mounted inside the outer sleeve rod (62), a guide rod (61) extending into the preparation tank (2) is butt-jointedly mounted at the end of the outer sleeve rod (62), a mesh layer (71) is fixedly mounted at the end of the guide rod (61), a mesh screen (72) is laid on the top of the mesh layer (71), a push rod (65) is butt-jointedly mounted at the end of the inner sleeve rod (66), and the push rod (65) extends into the loading barrel (51), a material guide piston (67) is butt-jointedly mounted at the end of the push rod (65), a spring (64) is sleeved on the push rod (65), a motor (31) is fixedly mounted on the top of the cover body (23), and a telescopic stirring component (32) extending into the preparation tank (2) is provided at the output end of the motor (31).
2. A rice wine saccharification equipment according to claim 1, characterized in that: The bottom of the preparation tank (2) is fixedly mounted with a support foot (21), and the preparation tank (2) is placed on the base (1) through the support foot (21). The front of the preparation tank (2) is equipped with a cleaning door (22), and the bottom of the preparation tank (2) is fixedly mounted with a discharge pipe.
3. A rice wine saccharification equipment according to claim 1, characterized in that: The telescopic stirring component (32) comprises a sleeve (321), a clamping strip (322), an inner rod (323), a shaft (324), and a stirring blade (325); the output shaft of the motor (31) is butt-jointed with the shaft (324) extending into the preparation tank (2); the end of the shaft (324) is butt-jointed with the inner rod (323); the sleeve (321) is sleeved on the inner rod (323); a clamping strip (322) clamped with the sleeve (321) is fixedly mounted on the inner rod (323); a stirring blade (325) for stirring is fixedly mounted on the bottom of the sleeve (321); and the bottom surface of the sleeve (321) is in contact with the top surface of the mesh layer (71).
4. A rice wine saccharification equipment according to claim 1, characterized in that: The feeding assembly (5) further comprises a fixed seat (52) and a one-way valve (55); the fixed seat (52) is mounted on the feeding cylinder (51), and the feeding cylinder (51) is fixedly connected to the outer wall of the preparation tank (2) via the fixed seat (52); the feeding pipe (53) and the material guide pipe (54) are equipped with a one-way valve (55) for use with the feeding pipe (53) and the material guide pipe (54).
5. A rice wine saccharification equipment according to claim 1, characterized in that: The ends of the outer sleeve rod (62) and the inner sleeve rod (66) are both equipped with pins movably connected to the push rod (65) and the guide rod (61), and the inner sleeve rod (66) performs telescopic movement in the outer sleeve rod (62).
