Electrophoretic coating device for automobile body
By using a spiral stirring shaft and a motor-driven stirring mechanism in the electrophoretic coating device of the automobile body, combined with overflow and wiping components, the problems of uneven coatings and space occupation in the prior art are solved, and the coatings are fully mixed and liquid The surface is stable to ensure the coating effect.
Patent Information
- Application Number
- CN202420177159.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-25
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-01-25
AI Technical Summary
In the existing automotive body electrophoretic coating device, the stirring roller can only achieve lateral transport, and cannot fully mix the paint and tank liquid, and the equipment takes up a large space, which affects the coating effect.
An electrophoretic tank stirring mechanism is designed including a spiral stirring shaft and a motor-driven electrophoretic tank stirring mechanism. Through the lateral and longitudinal movement of the spiral stirring shaft, combined with the overflow mechanism and the wiping assembly, the uniform mixing of the paint and the weakening of liquid surface fluctuations are achieved, and splashing and waste are avoided.
Effectively alleviate the coating bottom sinking, improve the paint uniformity, reduce splash and waste, and ensure that the car body completely enters the electrophoresis tank for coating.
Smart Images

Figure CN222251052U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile body painting, in particular to an automobile body electrophoretic painting device. Background Art
[0002] At present, automobile body painting generally adopts electrophoretic coating process. The existing patent (Announcement No.: CN112210811B) discloses an automobile body electrophoretic coating device. The invention sets a stirring roller in the electrophoretic tank and cooperates with a spoiler mechanism to perform spoiler above the stirring roller, which can not only effectively improve the uniformity of the tank liquid and the paint, but also prevent the mixed liquid from overflowing. However, in actual application, the stirring roller in the above technical solution can only transport the paint horizontally in the electrophoretic tank, and cannot fully mix the paint and the tank liquid. In addition, the stirring roller and the spoiler mechanism occupy a large space in the electrophoretic tank, which may cause the automobile body to be unable to be completely placed in the electrophoretic tank, affecting the actual effect of the body painting. To this end, we propose an automobile body electrophoretic coating device. Utility Model Content
[0003] In order to solve the above problems, the utility model provides an electrophoretic coating device for an automobile body.
[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0005] A car body electrophoretic coating device is designed, including an electrophoretic tank with a stirring mechanism therein, characterized in that the stirring mechanism includes a horizontally arranged spiral stirring shaft 1, spiral stirring shafts 2 are vertically arranged at both ends of the spiral stirring shaft 1, a motor 1 and a motor 2 are installed outside the electrophoretic tank, the spiral stirring shaft 1 is transmission-connected to the motor 1, the spiral stirring shaft 2 is transmission-connected to the motor 2, an overflow mechanism is provided on the top of the electrophoretic tank, the overflow mechanism includes an overflow tank, wiping components are provided at the tops of the front and rear sides of the electrophoretic tank, a filter is connected to the bottom of the electrophoretic tank, and a drain pipe is connected to the output end of the filter.
[0006] In the above solution, the spiral stirring shaft is provided as a pair and is respectively located at the front and rear sides of the electrophoresis tank.
[0007] In the above scheme, a pulley is installed on the end of the spiral stirring shaft and the output shaft of the motor, and the pulley is connected by a belt.
[0008] In the above solution, the height of the second top of the spiral stirring shaft does not exceed the height of the middle of the electrophoresis tank.
[0009] In the above scheme, a second pulley is installed on the bottom end of the second spiral stirring shaft and the output shaft of the second motor, and the second pulley is connected through a second belt.
[0010] In the above scheme, the overflow tank is fixedly sleeved on the electrophoresis tank, an overflow port connected to the overflow tank is provided in the electrophoresis tank, and the bottom of the overflow tank is inclined inward.
[0011] In the above scheme, the wiping assembly includes support rods fixed at both ends of the electrophoresis tank, a plurality of wiping rollers are movably sleeved on the support rods, and the ends of the support rods are connected to limit covers.
[0012] In the above solution, the wiping roller comprises a roller, the surface of the roller is covered with a water-absorbing layer, and a limiting axis is fixed at one end of the roller.
[0013] The advantages and beneficial effects of the utility model are as follows: by arranging a stirring mechanism in the electrophoretic tank, firstly, using motor one to drive spiral stirring shaft one to transport the paint that has sunk to the bottom of the electrophoretic tank to one end, and cooperating with motor two to drive spiral stirring shaft two to make the paint that has sunk to the bottom gradually move upward. Compared with the prior art, it can not only effectively alleviate the problem of paint sinking to the bottom, but also make the paint re-mixed with the tank liquid, effectively improving the uniformity of the paint. At the same time, the movement of spiral stirring shaft two causes lateral fluctuations to form in the electrophoretic tank, and the movement of spiral stirring shaft one causes longitudinal fluctuations to form in the electrophoretic tank. The two cooperate with each other. When the two fluctuations reach the liquid surface of the electrophoretic tank, the liquid surface fluctuations will be weakened, reducing splashing. By arranging an overflow mechanism, when the liquid surface gradually rises when the vehicle body enters the electrophoretic tank, the mixed liquid with too high a liquid level will directly flow into the overflow tank, avoiding the waste caused by the outflow of the mixed liquid. After the processing is completed, the mixed liquid in the overflow tank will automatically flow back to the electrophoretic tank, which is convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0015] Figure 1 This is a schematic structural diagram of an automobile body electrophoretic coating device proposed by the utility model;
[0016] Figure 2 A cross-sectional view of an electrophoretic tank of an electrophoretic coating device for an automobile body proposed by the utility model;
[0017] Figure 3 The utility model discloses a structural schematic diagram of a wiping assembly of an automobile body electrophoretic coating device.
[0018] In the figure: electrophoresis tank 1, spiral stirring shaft 1 2, motor 1 3, pulley 1 4, spiral stirring shaft 2 5, pulley 2 6, overflow trough 7, overflow port 8, wiping assembly 9, support rod 91, wiping roller 92, roller 921, water absorption layer 922, limiting shaft 923, limiting cover 93, filter 10, drain pipe 11, motor 2 12. DETAILED DESCRIPTION
[0019] The following is a further description of the specific implementation of the present invention in conjunction with the accompanying drawings and embodiments. The following embodiments are only used to more clearly illustrate the technical solution of the present invention, and cannot be used to limit the protection scope of the present invention.
[0020] See also Figure 1-3 , the utility model provides a technical solution: an electrophoretic coating device for automobile body, comprising an electrophoretic tank 1 provided with a stirring mechanism;
[0021] Specifically, when the automobile body is subjected to electrophoretic coating, a slide rail is provided above the electrophoretic tank 1, and a conveyor frame is slidably connected to the slide rail. The top of the conveyor frame is connected to the traction equipment, and the automobile body is connected to the bottom of the conveyor frame. An angle adjustment mechanism is provided at the upper end of the conveyor frame. The traction equipment is used to make the conveyor frame drive the automobile body to move along the slide rail to the top of the electrophoretic tank, and cooperate with the angle adjustment mechanism to make the automobile body completely placed in the electrophoretic tank for electrophoretic coating.
[0022] The stirring mechanism includes a horizontally arranged spiral stirring shaft 2, and the spiral stirring shaft 2 is located at the bottom of the electrophoresis tank 1, and spiral stirring shafts 5 are vertically arranged at both ends of the spiral stirring shaft 2. A motor 3 and a motor 12 are installed outside the electrophoresis tank 1. The spiral stirring shaft 2 is connected to the motor 3 by transmission, and the spiral stirring shaft 5 is connected to the motor 12 by transmission. The motor 3 and the motor 12 are respectively installed on the outer wall of the electrophoresis tank 1 through brackets.
[0023] Furthermore, the spiral stirring shaft 2 is provided as a pair and is respectively located at the front and rear sides of the electrophoresis tank 1; the contact area between the spiral stirring shaft 2 and the bottom coating in the electrophoresis tank 1 is increased, so as to fully stir the coating;
[0024] Further, a pulley 4 is installed on the end of the spiral stirring shaft 2 and the output shaft of the motor 3, and the pulley 4 is connected by a belt 1; one end of the spiral stirring shaft 2 passes through the electrophoresis tank 1 and is movably connected to the inner wall of the electrophoresis tank 1, and the motor 3 is located between adjacent spiral stirring shafts 2, and the end point of the output shaft of the motor 3 and the end point of the spiral stirring shaft 2 form a triangle parallel to the end face of the electrophoresis tank 1, and the belt 1 is connected in sequence along the end points of the triangle between the pulleys 4, and the motor 3 is started to make the spiral stirring shaft 2 rotate under the drive of the pulley 4;
[0025] Furthermore, the height of the top of the spiral stirring shaft 2 5 does not exceed the height of the middle of the electrophoresis tank 1; this prevents excessive fluctuations in the liquid level due to the top of the spiral stirring shaft 2 5 being too high, thereby effectively avoiding splashing;
[0026] Further, a pulley 26 is installed on the bottom end of the spiral stirring shaft 25 and the output shaft of the motor 212, and the pulley 26 is connected by a belt 2; the bottom end of the spiral stirring shaft 25 passes through the electrophoresis tank 1 and is movably connected to the inner wall of the electrophoresis tank 1, the pulley 26 is a double-groove pulley, the pulley 26 on the output shaft of the motor 212 is successively connected to the pulleys 26 at both ends of the electrophoresis tank 1 through the belt 2, and the belts 2 at both ends are connected in a triangle sequence, and the motor 212 is started to make the spiral stirring shaft 25 rotate under the drive of the pulley 26;
[0027] Specifically, by setting a stirring mechanism in the electrophoretic tank 1, firstly, the motor 13 is used to drive the spiral stirring shaft 12 to transport the paint that has settled to the bottom of the electrophoretic tank 1 to one end, and the motor 2 12 is used to drive the spiral stirring shaft 25 to make the settled paint gradually move upward. Compared with the prior art, it can not only effectively alleviate the problem of paint settling to the bottom, but also make the paint re-mixed with the tank liquid, effectively improving the uniformity of the paint. At the same time, the movement of the spiral stirring shaft 25 causes lateral fluctuations to form in the electrophoretic tank 1, and the movement of the spiral stirring shaft 2 causes longitudinal fluctuations to form in the electrophoretic tank 1. The two cooperate with each other. When the two fluctuations reach the liquid surface of the electrophoretic tank 1, the liquid surface fluctuations will be weakened, reducing splashing.
[0028] An overflow mechanism is provided on the upper part of the electrophoresis tank 1, and the overflow mechanism includes an overflow tank 7 which is not higher than the liquid level when the automobile body is not placed;
[0029] Further, the overflow tank 7 is fixedly sleeved on the electrophoresis tank 1, and an overflow port 8 connected to the overflow tank 7 is provided in the electrophoresis tank 1. A flow port connected to the overflow port 8 is provided inside the overflow tank 7, and a sealing ring matched with the overflow port 8 is installed on the flow port (not shown in the figure, but belongs to the conventional technical means used by those skilled in the art), such as Figure 2 As shown, the bottom of the overflow tank 7 is inclined inwardly so that the mixed solution can flow back into the electrophoresis tank 1;
[0030] Specifically, by setting up an overflow mechanism, when the liquid level gradually rises when the vehicle body enters the electrophoretic tank 1, the mixed liquid with an excessively high liquid level will directly flow into the overflow tank 7 to avoid waste caused by the outflow of the mixed liquid. After the processing is completed, the mixed liquid in the overflow tank 7 will automatically flow back to the electrophoretic tank, which is convenient to use.
[0031] Wiping components 9 are provided at the top of the front and rear sides of the electrophoresis tank 1. A filter 10 is connected to the bottom of the electrophoresis tank 1. A drain pipe 11 is connected to the output end of the filter 10. The filter 10 is used to prevent the paint from clogging the drain pipe 11.
[0032] Furthermore, the wiping assembly 9 includes a support rod 91 fixed at both ends of the electrophoresis tank 1, and a plurality of wiping rollers 92 are movably sleeved on the support rod 91. The end of the support rod 91 is connected to a limit cover 93, and the limit cover 93 is tension-connected to the end of the support rod 91 to prevent the wiping rollers 92 from easily detaching from the support rod 91. When the automobile body moves upward from the electrophoresis tank 1, the automobile body contacts the wiping rollers 92, and the wiping rollers 92 are used to wipe off the excess tank liquid and paint on the automobile body, thereby reducing the subsequent drying time.
[0033] Furthermore, the wiping roller 92 includes a roller 921, the surface of which is covered with a water-absorbing layer 922, which is fixed to the roller 921 by double-sided tape and other materials, and a limiting axis 923 is fixed at one end of the roller 921, so that the wiping roller 92 is equidistantly arranged on the support rod 91.
[0034] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An electrophoretic coating device for automobile body, comprising an electrophoretic tank (1) provided with a stirring mechanism, characterized in that: The stirring mechanism comprises a horizontally arranged spiral stirring shaft 1 (2), spiral stirring shaft 2 (5) being vertically arranged at both ends of the spiral stirring shaft 1 (2), a motor 1 (3) and a motor 2 (12) being installed outside the electrophoresis tank (1), the spiral stirring shaft 1 (2) being transmission-connected to the motor 1 (3), the spiral stirring shaft 2 (5) being transmission-connected to the motor 2 (12), an overflow mechanism being arranged on the upper part of the electrophoresis tank (1), the overflow mechanism comprising an overflow tank (7), wiping assemblies (9) being arranged at the top ends of the front and rear sides of the electrophoresis tank (1), a filter (10) being connected to the bottom of the electrophoresis tank (1), and a drain pipe (11) being connected to the output end of the filter (10).
2. The automobile body electrophoretic coating device according to claim 1, characterized in that: The spiral stirring shaft (2) is provided as a pair and is respectively located at the front and rear sides of the electrophoresis tank (1).
3. The automobile body electrophoretic coating device according to claim 2, characterized in that: A pulley (4) is installed on the end of the spiral stirring shaft (2) and the output shaft of the motor (3), and the pulley (4) is connected through a belt.
4. The automobile body electrophoretic coating device according to claim 1, characterized in that: The height of the top of the second spiral stirring shaft (5) does not exceed the height of the middle of the electrophoresis tank (1).
5. The automobile body electrophoretic coating device according to claim 1, characterized in that: A belt pulley (6) is installed on the bottom end of the second spiral stirring shaft (5) and the output shaft of the second motor (12), and the second belt pulley (6) is connected through a second belt.
6. The automobile body electrophoretic coating device according to claim 1, characterized in that: The overflow trough (7) is fixedly sleeved on the electrophoresis tank (1), an overflow port (8) communicating with the overflow trough (7) is provided in the electrophoresis tank (1), and the bottom of the overflow trough (7) is inclined inwardly.
7. The automobile body electrophoretic coating device according to claim 1, characterized in that: The wiping assembly (9) comprises a support rod (91) fixed at both ends of the electrophoresis tank (1), a plurality of wiping rollers (92) are movably sleeved on the support rod (91), and the end of the support rod (91) is connected to a limit cover (93).
8. The automobile body electrophoretic coating device according to claim 7, characterized in that: The wiping roller (92) comprises a roller (921), the surface of the roller (921) is covered with a water-absorbing layer (922), and a limiting shaft (923) is fixed to one end of the roller (921).