Device for reducing movement fluctuation of electronic jacquard machine along with weaving machine

Through the combination of external encoder and filtering device, the encoder signal is analyzed and adjusted, and the rotation of the jacquard spindle transmission motor is controlled, which solves the frequent acceleration and deceleration of the jacquard machine caused by fluctuations in the motion of the loom, extends the service life and reduces energy consumption and failure rate, improving operational stability and energy saving.

CN222251215UActive Publication Date: 2024-12-27JIANGSU S&S INTELLIGENT SCI & TECH CO LTD
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Patent Information

Application Number
CN202420055025.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-10
Publication Date
2024-12-27
Estimated Expiration
2034-01-10

AI Technical Summary

Technical Problem

During the operation of the loom, the working conditions fluctuate too much, resulting in frequent acceleration and deceleration of the jacquard servo motor, heating and bus voltage increase, damage to the driver and increase the failure rate, and improvements are needed to reduce energy consumption and failure rate.

Method used

Use external encoder to connect to the filter device, analyze and adjust the encoder signal, output the filtered pulse signal to the servo driver, control the rotation of the jacquard spindle transmission motor, reduce the acceleration and deceleration frequency, and reduce the working time of the servo driver bus voltage and brake resistor .

Benefits of technology

It alleviates frequent acceleration and deceleration of the jacquard spindle transmission motor, extends service life, reduces servo drive failure rate and brake resistor energy consumption, and improves operating stability and energy saving.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222251215U_ABST
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Abstract

The utility model discloses a device for reducing the movement fluctuation of an electronic jacquard machine along with a weaving machine, which comprises a jacquard machine, a weaving machine, a jacquard machine main shaft transmission motor, an external encoder and a servo electric control system, the external encoder is arranged on the weaving machine and connected with a transmission shaft of the weaving machine to monitor rotation of the transmission shaft of the weaving machine, the servo electric control system comprises a servo driver and a filtering device, the external encoder is connected with the filtering device and transmits signals of the encoder to the filtering device, the filtering device is connected with the servo driver, and the servo driver is connected with the servo driver. And the servo driver is connected with the jacquard machine main shaft transmission motor and is used for controlling the rotation of the jacquard machine main shaft transmission motor. According to the device for reducing the fluctuation of the electronic jacquard machine along with the movement of the weaving machine, the filtered pulse signal after filtering and setting is output to the servo driver for position following, so that the operation fluctuation is reduced.
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Description

Technical Field

[0001] The utility model relates to the field of jacquard equipment, in particular to a device for reducing the fluctuation of an electronic jacquard machine following the movement of a loom. Background Art

[0002] During the operation of the loom and jacquard machine, the loom main shaft drive motor is usually controlled by the loom electronic control system. An encoder can be fixed on the loom drive shaft. The encoder receives the operating condition of the loom drive shaft motor and provides the position information to the jacquard main shaft motor control system to control the jacquard main shaft drive motor, allowing the jacquard to follow the position, reduce fluctuations, and achieve synchronization.

[0003] Due to the problem of excessive fluctuations in working conditions during the operation of the loom, the servo motor of the jacquard machine will frequently accelerate and decelerate to keep following the loom. On the one hand, it will cause the servo motor to generate heat sharply and reduce the life of the servo motor. On the other hand, the frequent acceleration and deceleration of the servo motor will increase the bus voltage of the servo drive. Since the servo drive bus voltage is too high, it will damage the internal components of the servo drive, so it is necessary to add a brake resistor to the bus voltage to consume the braking energy. Therefore, the frequent acceleration and deceleration of the servo motor to increase the bus voltage will cause the brake resistor to work frequently, which not only increases energy consumption, but also increases the temperature of the brake resistor and increases the failure rate, which needs to be improved. Utility Model Content

[0004] The utility model aims to provide a device for reducing the fluctuation of the electronic jacquard machine following the movement of the loom, reducing the fluctuation of the electronic jacquard machine following the movement of the loom, and improving the operation stability and energy saving.

[0005] To achieve this purpose, the utility model adopts the following technical solutions:

[0006] A device for reducing the fluctuation of an electronic jacquard machine following the movement of a loom, comprising: a jacquard machine, a loom, a jacquard machine main shaft transmission motor, an external encoder and a servo electronic control system, wherein the jacquard machine main shaft transmission motor is arranged on the jacquard machine to drive the jacquard machine main shaft, the external encoder is arranged on the loom and connected to the loom transmission shaft to monitor the rotation of the loom transmission shaft, the servo electronic control system comprises a servo driver and a filter device, the external encoder is connected to the filter device to transmit the encoder signal to the filter device, the filter device is connected to the servo driver, and the servo driver is connected to the jacquard machine main shaft transmission motor to control the rotation of the jacquard machine main shaft transmission motor.

[0007] Wherein, the jacquard machine is arranged on one side of the loom.

[0008] The filtering device receives an encoder signal from an external encoder, analyzes a fluctuation period of the encoder signal, performs filtering and adjustment, and obtains a filtered pulse signal.

[0009] The servo driver receives the filtered pulse signal after filtering and adjustment from the filter device, and controls the rotation of the main shaft transmission motor of the jacquard machine.

[0010] Wherein, the main shaft transmission motor of the jacquard machine adopts a servo motor.

[0011] Wherein, a filtering circuit is provided in the filtering device.

[0012] The beneficial effects of the utility model include: a device for reducing the fluctuation of an electronic jacquard machine following the movement of a loom, analyzing and detecting the encoder signal output by an external encoder through a filtering device, realizing filtering setting processing, and outputting the filtered pulse signal after filtering setting to a servo driver for position following, thereby avoiding the problem of excessive fluctuation in the operation of the jacquard machine, alleviating the frequent acceleration and deceleration conditions of the main shaft drive motor of the jacquard machine, extending the service life of the main shaft drive motor of the jacquard machine, thereby reducing the bus voltage of the servo driver and the failure rate of the servo device, reducing the working time of the braking resistor, and thus reducing the energy consumption and failure rate of the braking resistor. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a structural schematic diagram of the utility model. DETAILED DESCRIPTION

[0014] Combine the following Figure 1 The technical solution of the utility model is further illustrated by specific embodiments.

[0015] like Figure 1 The device for reducing the fluctuation of the electronic jacquard machine following the movement of the loom shown includes: a jacquard machine 1, a loom 2, a jacquard machine main shaft drive motor 4, an external encoder 3 and a servo electronic control system 5. The jacquard machine 1 is arranged on one side of the loom 2 to facilitate the production of various fabrics with patterns and text designs.

[0016] The jacquard machine main shaft transmission motor 4 is arranged on the jacquard machine 1 to perform jacquard machine main shaft transmission. In this embodiment, the jacquard machine main shaft transmission motor 4 adopts a servo motor, which is convenient for high-precision operation control. The servo electric control system includes a servo driver 6 and a filter device 7. The servo driver 6 is connected to the jacquard machine main shaft transmission motor 4 to perform rotation control of the jacquard machine main shaft transmission motor 4 and follow the operation of the loom 2.

[0017] The external encoder 3 is arranged on the loom 2 and connected to the loom drive shaft to monitor the rotation of the drive shaft of the loom 2. The external encoder 3 is connected to the filter device 7 to transmit the encoder signal to the filter device 7. In this embodiment, a filter circuit is arranged in the filter device 7. The encoder signal of the external encoder 3 is received by the filter device 7, the fluctuation period of the encoder signal is analyzed, and filtering and adjustment are performed to obtain a filtered pulse signal.

[0018] like Figure 1 As shown, the filter device 7 is connected to the servo driver 6, and the filter pulse signal after filtering and setting transmitted by the filter device 7 is received through the servo driver 6, and the rotation of the jacquard machine main shaft drive motor 4 is controlled to help the jacquard machine 1 to follow the position of the loom 2, avoid the problem of excessive fluctuation of the jacquard machine 1 in operation, alleviate the frequent acceleration and deceleration conditions of the jacquard machine main shaft drive motor 4, and extend the service life of the jacquard machine main shaft drive motor 4.

[0019] The jacquard machine main shaft drive motor 4 does not need frequent acceleration and deceleration, which is beneficial to reducing the bus voltage of the servo driver 6 and the failure rate of related servo components, and reducing the working time of the braking resistor, thereby reducing the energy consumption and failure rate of the braking resistor on the bus voltage.

[0020] The above contents are only preferred embodiments of the present invention. For ordinary technicians in this field, according to the concept of the present invention, there will be changes in the specific implementation methods and application scopes. The contents of this specification should not be understood as limiting the present invention.

Claims

1. A device for reducing the fluctuation of electronic jacquard following the movement of the loom, characterized in that: include: A jacquard machine, a loom, a jacquard machine main shaft transmission motor, an external encoder and a servo electronic control system. The jacquard machine main shaft transmission motor is arranged on the jacquard machine to drive the jacquard machine main shaft. The external encoder is arranged on the loom and connected to the loom transmission shaft to monitor the rotation of the loom transmission shaft. The servo electronic control system includes a servo driver and a filter device. The external encoder is connected to the filter device to transmit the encoder signal to the filter device. The filter device is connected to the servo driver. The servo driver is connected to the jacquard machine main shaft transmission motor to control the rotation of the jacquard machine main shaft transmission motor.

2. The device for reducing the fluctuation of the electronic jacquard machine following the movement of the loom according to claim 1, characterized in that: The jacquard machine is arranged on one side of the loom.

3. The device for reducing the fluctuation of the electronic jacquard machine following the movement of the loom according to claim 1, characterized in that: The filtering device receives the encoder signal of the external encoder, analyzes the fluctuation period of the encoder signal, performs filtering and adjustment, and obtains a filtered pulse signal.

4. The device for reducing the fluctuation of the electronic jacquard machine following the movement of the loom according to claim 3, characterized in that: The servo driver receives the filtered pulse signal after filtering and adjustment from the filter device, and controls the rotation of the main shaft transmission motor of the jacquard machine.

5. The device for reducing the fluctuation of the electronic jacquard machine following the movement of the loom according to claim 1, characterized in that: The jacquard machine main shaft transmission motor adopts a servo motor.

6. The device for reducing the fluctuation of the electronic jacquard machine following the movement of the loom according to claim 1, characterized in that: The filter device is provided with a filter circuit.