Automatic sewing equipment for PE foam adhesive tape

By designing an automatic replacement mechanism in the sewing equipment, the shutdown problem caused by the breakage of the sewing needle is solved, and seamless replacement and disassembly of the sewing needle is achieved, which improves work efficiency and the practicality of the equipment.

CN222251307UActive Publication Date: 2024-12-27JIAXING SANXIAN ELECTRONIC TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421055556.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2024-12-27
Estimated Expiration
2034-05-15

AI Technical Summary

Technical Problem

The sewing needles of existing sewing machines are prone to break after long-term use and need to be shut down and replaced, resulting in inefficient work, especially in large-scale sewing industry.

Method used

A PE foam tape automatic sewing equipment is designed, including a workbench, replacement mechanism and electric sewing machine body. Through the cooperation of the motor, fixing rod, circular plate and fixing components, the automatic replacement of the sewing needle can be achieved without shutting down. , simplifies the disassembly and assembly process of sewing needles.

Benefits of technology

Automatic replacement and disassembly of sewing needles is realized, working efficiency is improved, downtime caused by replacement of needles during sewing operations, and the practicality and operation convenience of the equipment are enhanced.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222251307U_ABST
    Figure CN222251307U_ABST
Patent Text Reader

Abstract

The utility model belongs to the field of sewing equipment, particularly relates to automatic sewing equipment for a PE foam tape, and aims to solve the problems that a sewing needle of the conventional automatic sewing equipment for the PE foam tape is most easily damaged in sewing machine accessories, and is easy to break after being used for a long time, so that the sewing needle needs to be replaced by a worker, and the production cost is high. In order to solve the problem that the existing electric sewing machine needs to be shut down during replacement, and the working efficiency is greatly reduced in large-scale sewing operation, the utility model provides the following scheme that the electric sewing machine comprises a workbench, a replacement mechanism and an electric sewing machine body. According to the utility model, the effect of automatically replacing the sewing needle can be realized without shutdown through the matching of all the parts, the normal operation of sewing operation is not delayed during replacement, the working efficiency is greatly improved, and meanwhile, the sewing needle is convenient to disassemble and assemble, and the working efficiency is further improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of sewing equipment, in particular to an automatic sewing equipment for PE foam tape. Background Art

[0002] Sewing machines can replace human labor to quickly insert threads or strings between PE foam tape and the material to be sewn. Generally, sewing machines are used for sewing edges, stitching or embroidery of fabrics.

[0003] In the prior art, it is not convenient to adjust the horizontal use angle and height of the electric sewing machine, and it is difficult to meet the requirements of parallel or vertical processing of the sewing machine head with the operating table, thereby affecting the efficiency of the sewing processing operation. In view of the above problems, the application number is: 202321251305.0, which discloses an industrial automatic sewing device, which includes an electric sewing machine body, an operating table and a base. A limit groove is provided in the middle of the upper side of the operating table, and the lower end of the electric sewing machine body is rotatably clamped in the limit groove through a lower support. Upper brackets are provided on both sides of the operating table, and lower brackets are provided on both upper sides of the base, and the upper bracket and the lower bracket are slidably arranged by a guide rod and a screw rod;

[0004] However, after reading the above patent documents, the following problems are found: sewing needles are the most easily damaged among sewing machine accessories. With long-term use, sewing needles are prone to breakage, which requires staff to replace them. The machine needs to be stopped during replacement, which greatly reduces work efficiency in large-scale sewing operations. Utility Model Content

[0005] The utility model aims to solve the shortcomings in the prior art and proposes an automatic sewing device for PE foam tape.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A PE foam tape automatic sewing device, comprising a workbench, a replacement mechanism and an electric sewing machine body;

[0008] The electric sewing machine body is arranged on the workbench, a driving shaft is arranged on the electric sewing machine body, a connecting rod is fixedly installed on one end of the driving shaft, a fabric is arranged on the workbench, a PE foam tape is arranged on the fabric, the PE foam tape corresponds to the driving shaft, a replacement mechanism is arranged on the workbench, and the replacement mechanism is connected to the connecting rod;

[0009] The replacement mechanism includes a motor, a fixing rod, a circular plate and a fixing assembly. The motor is fixedly connected to the electric sewing machine body. Through the coordinated design of the electric sewing machine body, the driving shaft, the connecting rod and the replacement mechanism, the sewing needle can be automatically replaced without stopping the machine, and the normal sewing operation is not delayed during replacement, which greatly improves the work efficiency. At the same time, the sewing needle is easy to disassemble and assemble, which further improves the work efficiency and is more practical.

[0010] Specifically, the output end of the motor is fixedly connected with a fixing rod 1, a circular plate is fixedly sleeved on the fixing rod 1, and the fixing component is connected with the circular plate, so as to facilitate automatic switching of the fixing component.

[0011] Specifically, the fixed component includes a movable plate, a connecting block, a sewing needle, a threaded rod, a slider, a strong magnet 1 and a strong magnet 2. The circular plate is provided with a sliding groove 1, and the movable plate slides in the sliding groove 1. A connecting block is fixedly connected to the top of the movable plate, and the connecting block is connected to the connecting rod, so that the driving shaft can drive the movable plate to move up and down through the connecting rod and the connecting block.

[0012] Specifically, a slot is provided at the bottom of the movable plate, a sewing needle is inserted into the slot, one end of the movable plate is threadedly connected to a threaded rod, the threaded rod is inserted into the sewing needle, and the sewing needle is conveniently fixed.

[0013] Specifically, a groove 1 is provided on the top of the movable plate, a strong magnet 1 is fixedly installed in the groove 1, a strong magnet 2 is adsorbed and connected to the strong magnet 1, and the strong magnet 2 is fixedly connected to the circular plate, so as to facilitate the limiting fixation of the movable plate, and then facilitate the connection between the connecting block and the connecting rod.

[0014] Specifically, two sliders are fixedly connected to the movable plate, and both sliders are slidably connected to the circular plate to improve stability.

[0015] Specifically, a T-shaped slot is provided on the connecting block, and the connecting rod slides in the T-shaped slot, so that the connecting block is conveniently connected to the connecting rod, and the driving shaft drives the connecting block to move.

[0016] Specifically, a plurality of sliding grooves 2 are provided on the circular plate, and the two sliding blocks slide in the corresponding sliding grooves 2 respectively, so as to be detachably connected.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] (1) The utility model is a PE foam tape automatic sewing device. Through the coordinated design of the electric sewing machine body, the driving shaft, the connecting rod and the replacement mechanism, the sewing needle can be automatically replaced without stopping the machine, and the normal sewing operation will not be delayed during replacement, which greatly improves the work efficiency. At the same time, the sewing needle is easy to disassemble and assemble, which further improves the work efficiency and is more practical. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the implementation of the utility model or the technical solution in the prior art, the following will briefly introduce the drawings required for the implementation or the prior art description. Obviously, the drawings described below are only exemplary, and the structures, proportions, sizes, etc. illustrated in this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the limiting conditions that can be implemented in the utility model, so they have no technical substantive significance, and any structural modification, change in proportional relationship or adjustment of size.

[0020] Figure 1 This is a three-dimensional structural schematic diagram of a PE foam tape automatic sewing device proposed by the utility model;

[0021] Figure 2 This is a schematic diagram of the main structure of a PE foam tape automatic sewing device proposed by the utility model;

[0022] Figure 3 This is a schematic diagram of the structure of the fixing components of a PE foam tape automatic sewing device proposed by the utility model;

[0023] Figure 4 for Figure 1 Schematic diagram of the enlarged structure at point A in the middle.

[0024] In the figure: 1. workbench; 2. electric sewing machine body; 3. driving shaft; 4. connecting rod; 5. motor; 6. fixing rod 1; 7. round plate; 8. fixing assembly; 81. moving plate; 82. connecting block; 83. sewing needle; 84. threaded rod; 85. slider; 86. strong magnet 1; 87. strong magnet 2; 9. fabric; 10. PE foam tape; 11. T-slot; 12. sliding slot 2; 13. splint. DETAILED DESCRIPTION

[0025] The following is a specific embodiment of the present invention. People familiar with the technology can easily understand the other advantages and functions of the present invention from the contents disclosed in this specification. Obviously, the described embodiment is a part of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0026] Reference Figure 1-4 , a PE foam tape automatic sewing device, comprising a workbench 1, a replacement mechanism and an electric sewing machine body 2;

[0027] The electric sewing machine body 2 is arranged on the workbench 1, and a driving shaft 3 is arranged on the electric sewing machine body 2, and a connecting rod 4 is fixedly installed on one end of the driving shaft 3. A fabric 9 is arranged on the workbench 1, and a PE foam tape 10 is arranged on the fabric 9, and the PE foam tape 10 corresponds to the driving shaft 3. A replacement mechanism is arranged on the workbench 1, and the replacement mechanism is connected to the connecting rod 4;

[0028] The replacement mechanism includes a motor 5, a fixing rod 6, a circular plate 7 and a fixing assembly 8. The motor 5 is fixedly connected to the electric sewing machine body 2. Through the coordinated design of the electric sewing machine body 2, the driving shaft 3, the connecting rod 4 and the replacement mechanism, the sewing needle can be automatically replaced without stopping the machine, and the normal sewing operation is not delayed during replacement, which greatly improves the work efficiency. At the same time, the sewing needle is easy to disassemble and assemble, which further improves the work efficiency and is more practical.

[0029] See attached Figure 1-3In this embodiment, the output end of the motor 5 is fixedly connected to a fixing rod 6, and a circular plate 7 is fixedly sleeved on the fixing rod 6. The fixing assembly 8 is connected to the circular plate 7, so as to facilitate automatic switching of the fixing assembly 8; the fixing assembly 8 includes a moving plate 81, a connecting block 82, a sewing needle 83, a threaded rod 84, a slider 85, a strong magnet 86 and a strong magnet 2 87. A sliding groove 1 is provided on the circular plate 7, and the moving plate 81 slides in the sliding groove 1. The top of the moving plate 81 is fixedly connected to a connecting block 82, and the connecting block 82 is connected to the connecting rod 4, so as to facilitate the driving shaft 3 to drive the moving plate 81 to move up and down through the connecting rod 4 and the connecting block 82; a slot is provided at the bottom of the moving plate 81, and a sewing needle 83 is inserted into the slot. Sewing needle 83, one end of the movable plate 81 is threadedly connected with a threaded rod 84, and the threaded rod 84 is plugged into the sewing needle 83 to facilitate the fixation of the sewing needle 83; through the drive of the motor 5, the output end of the motor 5 drives the fixed rod 6 to rotate on the workbench 1, and at the same time, the fixed rod 6 drives the fixed component 8 to rotate through the circular plate 7. During this process, the circular plate 7 drives the connecting block 82 to rotate through the movable plate 81, and makes the connecting rod 4 disengage from the T-slot 11 on the connecting block 82, and makes the connecting block 82 on the other movable plate 81 connected to the connecting rod 4, and at the same time stops the drive of the motor 5, so that the effect of automatic replacement of the sewing needle 83 can be achieved without stopping the machine.

[0030] See attached Figure 3 In this embodiment, a groove 1 is provided on the top of the movable plate 81, and a strong magnet 1 86 is fixedly installed in the groove 1. A strong magnet 2 87 is adsorbed and connected to the strong magnet 1 86. The strong magnet 2 87 is fixedly connected to the circular plate 7, which is convenient for limiting and fixing the movable plate 81, and then convenient for connecting the connecting block 82 with the connecting rod 4; two sliders 85 are fixedly connected to the movable plate 81, and the two sliders 85 are both slidably connected to the circular plate 7. The circular plate 7 is provided with a plurality of sliding grooves 2 12, and the two sliders 85 slide in the corresponding sliding grooves 2 12 respectively, so as to achieve the effect of smooth sliding of the movable plate 81; a T-slot 11 is provided on the connecting block 82, and the connecting rod 4 slides in the T-slot 11, which is convenient for connecting the connecting block 82 with the connecting rod 4, and the driving shaft 3 drives the connecting block 82 to move; a slot is provided on the sewing needle 83, and the slot corresponds to the threaded rod 84, so as to facilitate clamping and fixing the sewing needle 83.

[0031] Working principle: When in use, firstly, the fabric 9 and the PE foam tape 10 are aligned with the sewing needle 83, and then, the driving shaft 3 on the electric sewing machine body 2 is driven to make the connecting rod 4 move up and down, and at the same time, the connecting rod 4 drives the moving plate 81 to slide synchronously in the sliding groove 1 on the circular plate 7 through the connecting block 82, and at the same time, the moving plate 81 drives the sewing needle 83 to move synchronously through the transmission of the threaded rod 84, so as to achieve the effect of automatically sewing the fabric 9 and the PE foam tape 10;

[0032] When the sewing needle 83 needs to be replaced, the driving shaft 3 is firstly driven to connect the strong magnet 1 86 on the movable plate 81 with the strong magnet 2 87. Then, the motor 5 is driven so that the output end of the motor 5 drives the fixed rod 1 6 to rotate on the workbench 1. At the same time, the fixed rod 1 6 drives the fixed assembly 8 to rotate through the circular plate 7. During this process, the circular plate 7 drives the connecting block 82 to rotate through the movable plate 81, and causes the connecting rod 4 to disengage from the T-slot 11 on the connecting block 82, and causes the connecting block 82 on another movable plate 81 to connect with the connecting rod 4. At the same time, the driving of the motor 5 is stopped, so that the sewing needle 83 can be automatically replaced without stopping the machine.

[0033] Afterwards, the staff rotates the threaded rod 84 to release the fixation of the damaged sewing needle 83 by the clamp 13, and then pulls the sewing needle 83 out of the corresponding slot on the movable plate 81, thereby achieving the removal of the sewing needle 83. Conversely, the sewing needle 83 can be installed.

[0034] The technical progress achieved by the utility model compared with the prior art is that the sewing needle can be automatically replaced without stopping the machine through the cooperation of various components, and the normal sewing operation is not delayed during replacement, which greatly improves the work efficiency. At the same time, the sewing needle is easy to disassemble and assemble, which further improves the work efficiency and is more practical.

Claims

1. A PE foam tape automatic sewing device, characterized in that: It comprises a workbench (1), a replacement mechanism and an electric sewing machine body (2); The electric sewing machine body (2) is arranged on the workbench (1), a driving shaft (3) is arranged on the electric sewing machine body (2), a connecting rod (4) is fixedly mounted on one end of the driving shaft (3), a fabric (9) is arranged on the workbench (1), a PE foam tape (10) is arranged on the fabric (9), the PE foam tape (10) corresponds to the driving shaft (3), and a replacement mechanism is arranged on the workbench (1), the replacement mechanism is connected to the connecting rod (4); The replacement mechanism comprises an electric motor (5), a fixing rod (6), a circular plate (7) and a fixing assembly (8); the electric motor (5) is fixedly connected to the electric sewing machine body (2).

2. The automatic sewing equipment for PE foam tape according to claim 1, characterized in that: The output end of the motor (5) is fixedly connected to a fixing rod (6), a circular plate (7) is fixedly sleeved on the fixing rod (6), and the fixing assembly (8) is connected to the circular plate (7).

3. The automatic sewing device for PE foam tape according to claim 2 is characterized in that: The fixing assembly (8) comprises a moving plate (81), a connecting block (82), a sewing needle (83), a threaded rod (84), a sliding block (85), a strong magnet 1 (86) and a strong magnet 2 (87); a sliding groove 1 is provided on the circular plate (7); the moving plate (81) slides in the sliding groove 1; a connecting block (82) is fixedly connected to the top of the moving plate (81); and the connecting block (82) is connected to the connecting rod (4).

4. The automatic sewing device for PE foam tape according to claim 3 is characterized in that: A slot is provided at the bottom of the movable plate (81), a sewing needle (83) is inserted into the slot, one end of the movable plate (81) is threadedly connected to a threaded rod (84), one end of the threaded rod (84) is inserted into the sewing needle (83).

5. The automatic sewing device for PE foam tape according to claim 4, characterized in that: A groove 1 is provided on the top of the movable plate (81), a strong magnet 1 (86) is fixedly installed in the groove 1, a strong magnet 2 (87) is adsorbed and connected to the strong magnet 1 (86), and the strong magnet 2 (87) is fixedly connected to the circular plate (7).

6. The automatic sewing device for PE foam tape according to claim 5, characterized in that: Two sliders (85) are fixedly connected to the movable plate (81), and the two sliders (85) are both slidably connected to the circular plate (7).

7. The automatic sewing device for PE foam tape according to claim 3 is characterized in that: The connecting block (82) is provided with a T-shaped slot (11), and the connecting rod (4) slides in the T-shaped slot (11).

8. The automatic sewing device for PE foam tape according to claim 6, characterized in that: The circular plate (7) is provided with a plurality of sliding grooves (12), and the two sliding blocks (85) slide in the corresponding sliding grooves (12) respectively.