Novel dry-type airflow soft flapping machine

Abstract

The utility model relates to the technical field of flapping machines, and discloses a novel dry type airflow soft flapping machine which comprises a machine body, a front cloth storage box, a rear cloth storage box and a stainless steel grating, the front cloth storage box and the rear cloth storage box are arranged on the left side and the right side of the machine body respectively, and a feeding frame is arranged at the upper left end of the front cloth storage box; a cloth lifting roller is installed on the feeding frame, an air return pipeline is arranged at the top of the machine body, a Venturi tube is arranged in the machine body, an inclined plate is arranged in the front cloth storage box, a nozzle pipeline is distributed on the upper portion of the inclined plate, and a stainless steel grating is arranged at the position, close to the upper end, in the front cloth storage box. The spraying and humidifying device is additionally arranged in the front cloth storage box, steam is guided into the air supply pipeline, the treatment effect of the equipment is further improved, the applicability of the equipment is enhanced, stress among fabric fiber textures is released through beating under the working condition of wet and humid and hot air, good texture is obtained, and the hand feeling is looser.

Description

Technical Field

[0001] The utility model relates to the technical field of flapping machines, in particular to a novel dry airflow soft flapping machine. Background Art

[0002] The hand feel of fabric refers to the softness and fullness, which are related to the physical and mechanical characteristics of fabric. In the post-printing and dyeing finishing process, the main purpose of airflow softening finishing is to use the airflow to drive the fabric in a relaxed state for mechanical beating. Due to the repeated movement of the fabric in the machine wind, the tissue points of the fabric are loosened, the friction between the yarns is reduced, and relative slip is easily generated to make it soft. In the process of beating, the yarn becomes fluffy, the buckling wave of the fabric increases, and the fabric is plump, so that the fabric has a soft and drapey feeling. At the same time, beating in a relaxed state can eliminate the tensile stress and creep in the previous processing process in advance, so as to achieve the effect of shaping. No chemical additives are needed in the finishing process, so it can also be called a green physical finishing method. The dry airflow softening beating machine is a new type of post-printing and dyeing finishing equipment that uses this physical finishing method.

[0003] However, the existing dry airflow softening and beating machine does not have a spray humidification system. Therefore, some products require a certain humidity during the processing. If it is in a dry state, it is difficult to achieve the processing effect required by the process; in addition, natural air is usually directly used as the air supply source. Since the air source is not heated and humidified, the fabric is at a normal temperature in the equipment. Therefore, the stress is not completely released, resulting in a suboptimal final physical finishing effect. In order to solve the above problems, a new dry airflow softening and beating machine is proposed. Utility Model Content

[0004] The purpose of the utility model is to provide a novel dry airflow soft beating machine to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A novel dry airflow soft beating machine comprises a machine body, a front cloth storage box, a rear cloth storage box and a stainless steel grille, wherein the front cloth storage box and the rear cloth storage box are respectively arranged on the left and right sides of the machine body, a loading rack is arranged at the upper left end of the front cloth storage box, a cloth lifting roller is installed on the loading rack, a return air duct is arranged on the top of the machine body, a venturi tube is arranged inside the machine body, an inclined plate is arranged inside the front cloth storage box, a nozzle pipeline is arranged on the upper part of the inclined plate, a stainless steel grille is arranged on the upper end of the front cloth storage box, and a cloth lifting roller is installed on the loading rack. A cloth discharging rack is installed at the upper right end, and a swing cloth dropping device is installed on one side of the cloth discharging rack. Steering cylinders are provided on the upper and lower sides of the middle of the venturi tube inside the machine body, and three fans are provided under the venturi tube. A water spray system is provided on the top of the front cloth storage box, and a chemical tank is provided at the lower left corner of the front cloth storage box. One end of the water spray system is connected with the chemical tank through an infusion pipeline, a wind circulation system is installed on the front cloth storage box, and an electrical control system is installed on the side wall of the front cloth storage box.

[0007] As a preferred technical solution of the utility model, a water pump is installed on the infusion pipeline.

[0008] As an optimal technical solution of the utility model, the wind circulation system consists of two parts: air inlet and return air. The air inlet part is divided into four injection pipes by the fan outlet diverter and enters four nozzles to form high-speed turbulence. The return air part adopts the form of symmetrical upper return air.

[0009] As a preferred technical solution of the utility model, the wind circulation system is connected to the heater through a pipeline, adopts steam heating, and can automatically adjust the air flow temperature under the control of a temperature controller.

[0010] As a preferred technical solution of the utility model, a dust collector is provided in the wind circulation system, and a bag-type dust collector is used to collect dust.

[0011] As a preferred technical solution of the utility model, the water spray system is composed of a sprayer, which can humidify the fabric.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] The utility model further improves the processing effect of the equipment and enhances the applicability of the equipment by adding a spray humidifying device in the front cloth storage box and introducing steam into the air supply duct.

[0014] The utility model releases the stress between fabric fibers by beating under the condition of moist and hot and humid air, thereby obtaining good texture and a more fluffy feel. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Other features, objects and advantages of the present application will become more apparent by reading the detailed description of non-limiting embodiments made with reference to the following drawings:

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 It is a schematic diagram of the interior of the body of the utility model;

[0018] Figure 3 It is a schematic diagram of the internal structure of the front cloth storage box of the utility model.

[0019] In the figure: 1. Machine body; 2. Front cloth storage box; 3. Rear cloth storage box; 4. Loading rack; 5. Return air duct; 6. Venturi tube; 7. Inclined plate; 8. Stainless steel grille; 9. Cloth discharging rack; 10. Swing cloth dropping device; 11. Nozzle pipeline; 12. Wind circulation system; 13. Electrical control system; 14. Water spray system; 15. Chemical tank; 16. Water pump; 17. Steering cylinder; 18. Fan; 19. Infusion pipeline. DETAILED DESCRIPTION

[0020] The present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It is understood that the specific embodiments described herein are only used to explain the relevant utility model, rather than to limit the utility model. It should also be noted that, for ease of description, only the parts related to the utility model are shown in the accompanying drawings. The different types of section lines in the drawings in the embodiments of the utility model are not marked according to the national standard, nor are there any requirements for the materials of the components, but are used to distinguish the cross-sectional views of the components in the drawings.

[0021] See also Figure 1-3A novel dry airflow soft beating machine comprises a machine body 1, a front cloth storage box 2, a rear cloth storage box 3 and a stainless steel grille 8. The front cloth storage box 2 and the rear cloth storage box 3 are respectively arranged on the left and right sides of the machine body 1. A loading rack 4 is arranged at the upper left end of the front cloth storage box 2, and a cloth lifting roller is installed on the loading rack 4. A return air duct 5 is arranged on the top of the machine body 1. A venturi tube 6 is arranged inside the machine body 1. An inclined plate 7 is arranged inside the front cloth storage box 2. A nozzle pipeline 11 is arranged on the upper part of the inclined plate 7. A stainless steel grille 8 is arranged near the upper end of the front cloth storage box 2. Steel grille 8, a cloth discharging rack 9 is installed at the upper right end of the rear cloth storage box 3, and a photoelectric centering device is provided on the cloth discharging rack 9, which adopts a slide-type photoelectric centering device and is equipped with a 1.1KW reducer to ensure smooth cloth discharging. A swing cloth dropping device 10 is installed on one side of the cloth discharging rack 9. The transmission roller of the swing cloth dropping is Ø180MM and is driven by a 1.5KW motor. The interior of the machine body 1 is located in the middle of the Venturi tube 6. Steering cylinders 17 are provided on both sides of the upper and lower sides. Three fans 18 are provided under the Venturi tube 6. The box is equipped with a power of 7 Two fans 18 of 5KW and 11KW for beating and mopping, and a dust collecting fan 18 with a power of 45KW. The fan motor is variable frequency, and the inverter adopts Huichuan inverter. The outer side of the Venturi tube 6 is provided with a door plate seal, and the surface of the door plate is sprayed with plastic, and the back of the door plate is filled with a 45MM thick insulation layer. A water spray system 14 is provided on the top of the front cloth storage box 2, and a chemical tank 15 is provided at the lower left corner of the front cloth storage box 2. One end of the water spray system 14 is connected to the chemical tank 15 through an infusion pipe 19 Next, a wind circulation system 12 is installed on the front cloth storage box 2, and an electrical control system 13 is installed on the side wall of the front cloth storage box 2. The electrical control system 13 is controlled by PLC+touch screen. The touch screen and PLC are both Mitsubishi, a large-screen touch electronic screen, simple and clear operation, real-time monitoring of various data, and intelligent and adjustable working mode to suit different weights of fabrics, from light fabrics to heavy fabrics. Multiple working modes are preset, and the wind force ratio and various motion parameters used by the fabric can be preset. Various processes can be stored and reproduced for easy call.

[0022] Wherein, a water pump 16 is installed on the infusion pipeline 19 .

[0023] The wind circulation system 12 consists of two parts: air inlet and return air. The air inlet part is divided into four injection pipes by a fan outlet diverter and enters four nozzles to form high-speed turbulence. The return air part adopts a symmetrical upper return air form.

[0024] The wind circulation system 12 is connected to the heater through a pipeline, adopts steam heating, and can automatically adjust the air flow temperature under the control of a temperature controller.

[0025] Among them, a dust collector is provided in the wind circulation system 12, and a bag-type dust collector is used to collect dust.

[0026] The water spray system 14 is composed of a sprayer and can humidify the fabric.

[0027] The working principle and use process of the utility model are as follows: first, the fabric is input from the loading rack 4 into the interior of the front fabric storage box 2, and then passes through the stainless steel grille 8 provided above the inclined plate 7. The installation angle of the stainless steel grille 8 is adjustable to ensure that the fabric moving at high speed hits the grille at the best distance and angle, and releases it to obtain strong kinetic energy in the air duct. A water spray system 14 is provided in the front fabric storage box 2. The system is composed of a sprayer, which can humidify the fabric and is connected to the chemical tank. It no longer sprays clean water alone, but can add different additives to meet the different requirements of the product and achieve different effects. The water pump 16 sprays the filtered clean water or liquid on the fabric through high pressure;

[0028] The front cloth storage box 2 is provided with a wind circulation system 12, which consists of two parts: air inlet and return air. The air inlet part is divided into four injection pipes by the fan outlet splitter, and enters four nozzles to form high-speed turbulence. The turbulence has a pulse branch speed, and the pulsation speed changes randomly, which produces a rubbing and softening effect on the fabric to make it soft. The return air part adopts a symmetrical upper return air form to reduce the wind pressure loss of the system;

[0029] The wind circulation system 12 is connected to the heater through a pipeline and is heated by steam. The air flow temperature can be automatically adjusted under the control of the thermostat. A dust collector is provided in the wind circulation system 12, and a bag-type dust collector is used to collect dust to prevent flying dust from causing environmental pollution on site. The contents not described in detail in this specification belong to the existing technology known to professional and technical personnel in this field.

[0030] The above description is only a preferred embodiment of the present application and an explanation of the technical principles used. Those skilled in the art should understand that the scope of the utility model involved in the present application is not limited to the technical solution formed by a specific combination of the above technical features, but should also cover other technical solutions formed by any combination of the above technical features or their equivalent features without departing from the concept of the utility model. For example, the above features are replaced with the technical features with similar functions disclosed in the present application (but not limited to) by each other to form a technical solution.

Claims

1. A novel dry airflow soft beating machine, comprising a machine body (1), a front cloth storage box (2), a rear cloth storage box (3) and a stainless steel grille (8), characterized in that: The front cloth storage box (2) and the rear cloth storage box (3) are respectively arranged on the left and right sides of the machine body (1); a loading rack (4) is arranged at the upper left end of the front cloth storage box (2); a cloth lifting roller is installed on the loading rack (4); a return air duct (5) is arranged on the top of the machine body (1); a venturi tube (6) is arranged inside the machine body (1); an inclined plate (7) is arranged inside the front cloth storage box (2); a nozzle pipeline (11) is arranged on the upper part of the inclined plate (7); a stainless steel grille (8) is arranged at the upper end of the front cloth storage box (2); a cloth outlet rack (9) is installed at the upper right end of the rear cloth storage box (3); one side of the cloth outlet rack (9) A swing cloth dropping device (10) is installed, and steering cylinders (17) are arranged on both upper and lower sides of the interior of the machine body (1) and located in the middle of the venturi tube (6). Three fans (18) are arranged below the venturi tube (6). A water spray system (14) is arranged on the top of the interior of the front cloth storage box (2), and a chemical tank (15) is arranged at the lower left corner of the interior of the front cloth storage box (2). One end of the water spray system (14) is connected to the chemical tank (15) through a liquid infusion pipe (19). A wind circulation system (12) is installed on the front cloth storage box (2), and an electrical control system (13) is installed on the side wall of the front cloth storage box (2).

2. A novel dry airflow soft beating machine according to claim 1, characterized in that: A water pump (16) is installed on the liquid infusion pipeline (19).

3. A novel dry airflow soft beating machine according to claim 1, characterized in that: The wind circulation system (12) consists of two parts: an inlet air part and a return air part. The inlet air part is divided into four injection pipes by a fan outlet splitter and enters four nozzles to form high-speed turbulence. The return air part adopts a symmetrical upper return air form.

4. A novel dry airflow soft beating machine according to claim 1, characterized in that: The wind circulation system (12) is connected to the heater via a pipeline, is heated by steam, and can automatically adjust the air flow temperature under the control of a temperature controller.

5. A novel dry airflow soft beating machine according to claim 1, characterized in that: The wind circulation system (12) is provided with a dust collector, which uses a bag-type dust collector to collect dust.

6. A novel dry airflow soft beating machine according to claim 1, characterized in that: The water spray system (14) is composed of a sprayer and can perform humidification treatment on fabrics.

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