Concrete crack repairing device
By introducing a support chassis, lifting adjustment mechanism and jitter mechanism into the concrete crack repair device, the problems of height adjustment time and slurry precipitation in the prior art are solved, and the repair efficiency and effect are improved.
Patent Information
- Application Number
- CN202323505665.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-21
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2033-12-21
AI Technical Summary
The existing concrete crack repair device takes a long time to adjust the height of the protective shell, and the repair slurry is prone to precipitation and aggregation to affect the infusion efficiency.
A concrete crack repair device including a support chassis, a lifting adjustment mechanism, a concrete box and a jitter mechanism is designed to achieve rapid height adjustment and prevent slurry precipitation through a hydraulic cylinder and a motor-driven adjustment mechanism.
It realizes rapid adjustment of support height and prevents slurry from precipitating, improving the efficiency and effect of crack repair.
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Figure CN222253257U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of concrete crack repairing, in particular to a concrete crack repairing device. Background Art
[0002] During the construction process, cracks may appear on walls or roads due to collisions or unpredictable factors such as hail or collisions with heavy objects. In order to repair the cracks, a concrete crack repair device can be used to pour concrete slurry into the cracks to repair the cracks and provide repair protection for the walls and roads.
[0003] After searching, a concrete crack repair device and a concrete crack repair method with a publication number of CN111561173A are found. The concrete crack repair device and the concrete crack repair method relate to the technical field of concrete construction. The concrete crack repair device comprises a protective shell and a water absorbing member; the water absorbing member is arranged inside the protective shell; an opening is arranged on the protective shell; the water absorbing member is used to carry the repair slurry, and the water absorbing member is used to cover the crack position of the concrete at the opening. The construction personnel place the water absorbing member in the protective shell, and then pour the repair slurry on the water absorbing member, so that the water absorbing member carries enough repair slurry, and then covers the opening of the protective shell at the crack position, and the water absorbing member abuts against the crack position of the concrete from the opening, so that the repair slurry absorbed by itself penetrates into the crack. The concrete crack repair device has the following problems:
[0004] Generally, the concrete crack repair device mostly uses telescopic rods to provide support for the protective shell and change the repair height. Since multiple telescopic rods are provided at the bottom of the protective shell to provide support, when adjusting the height of the protective shell, if a single telescopic rod is adjusted one by one, it will take a lot of time;
[0005] The repair slurry inside the protective shell accumulates at the bottom for a long time and is prone to sedimentation and aggregation, which will affect the discharge of the repair slurry and the efficiency of pouring into the gaps.
[0006] In view of the above problems, we propose a concrete crack repairing device. Utility Model Content
[0007] The purpose of the utility model is to provide a concrete crack repairing device to solve the problems raised in the above background technology.
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a concrete crack repair device, comprising a support frame, a lifting and adjusting mechanism inside the support frame, a concrete box above the support frame, and a concrete slurry chamber and a driving chamber inside the concrete box, a shaking mechanism is provided at the bottom of the concrete slurry chamber, a feeding pipe is provided inside the driving chamber, a grouting pump is connected to the middle of the feeding pipe, a grouting pipe is connected to the top of the feeding pipe, a fixed gear is sleeved on the outside of the grouting pipe, a movable rack is provided at the rear end of the fixed gear, and a second hydraulic cylinder is connected to the top of the movable rack;
[0009] Fixed bottom plates are arranged on both sides of the interior of the supporting bottom frame, guide slide grooves are arranged on both sides of the inner wall of the supporting bottom frame, and the limiting sliding blocks at the bottom of the fixed bottom plate extend into the interior of the guide slide grooves.
[0010] Preferably, the concrete slurry chamber is connected to the grouting pipe through a feed pipe and a grouting pump, the grouting pipe is fixedly connected to a fixed gear, the fixed gear is meshed with a movable rack, and one end of the second hydraulic cylinder is fixedly connected to the concrete box, and the other end is fixedly connected to the movable rack.
[0011] Preferably, the lifting and adjusting mechanism includes several groups of cross-arranged movable support rods inside the supporting frame, with two rods in each group. A first hydraulic cylinder is provided on both sides of the bottom of the supporting frame. The extending end of the first hydraulic cylinder is connected to a movable bottom block, and a transverse sliding rod is passed through the interior of the movable bottom block.
[0012] Preferably, the transverse sliding rod passes through the interior of the movable bottom block, the movable bottom block is fixedly connected to the first hydraulic cylinder, the two movable support rods are movably pin-connected, and the bottom of the bottom movable support rod is movably pin-connected to the movable bottom block.
[0013] Preferably, a guide slot is provided at the bottom of the concrete box, and a support pin is passed through the top of the movable support rod, and the support pin is partially matched with the guide slot.
[0014] Preferably, the shaking mechanism includes a movable crankshaft, the input end of the movable crankshaft is connected to a driving motor, the outer sleeve of the movable crankshaft is provided with a movable shaft sleeve, a movable push rod is provided above the movable shaft sleeve, a movable push plate is provided on the top of the movable push rod, and a plurality of fixed push pins are connected to the top of the movable push plate.
[0015] Preferably, both ends of the movable push rod are movably pin-connected with the movable shaft sleeve and the movable push plate respectively, the movable push plate is fixedly connected with the fixed push pin, and the top of the fixed push pin is inserted into the interior of the concrete slurry cavity.
[0016] Preferably, both sides of the movable push plate are connected with fixed slide blocks, the exterior of the fixed slide blocks is sleeved with directional slide grooves, and the fixed slide blocks are partially adapted to the directional slide grooves.
[0017] Compared with the prior art, the beneficial effects of the utility model are:
[0018] The grouting pump provided in the utility model can guide the repair concrete inside the concrete slurry cavity into the interior of the grouting pipe along the feed pipe, and make the grouting pipe contact with the crack, and pour the repair mixed soil into the interior of the crack. The movable rack can be pushed to move by the second hydraulic cylinder, and the movable rack pushes the fixed gear and the grouting pipe to rotate, so as to change the grouting angle of the grouting pipe, which is used to adapt to the grouting angle adjustment inside the narrow activity space.
[0019] When the height of the supporting base frame is changed, the fixed bottom plate and the limit sliders on both sides of the bottom of the supporting base frame move synchronously, the limit slider can be inside the guide slide groove, and the guide slide groove can be used to limit the moving trajectory of the limit slider. Since the fixed bottom plate contacts both sides of the inner wall of the supporting base frame, the concrete box can be prevented from being tilted and the concrete box can be kept moving vertically up and down.
[0020] The first hydraulic cylinder provided in the utility model can push the movable bottom block to move laterally along the transverse sliding rod. Since the bottoms of the two movable support rods are respectively connected with the corresponding movable bottom block movable pins, the movable bottom block can push the two movable support rods to rotate, and the supporting sliding pins on the tops of the movable support rods move inside the transverse sliding groove, and apply thrust to the concrete box, thereby changing the height of the concrete box in the vertical direction, and adjusting the concrete box to a suitable position to adapt to the repair of cracks at different heights.
[0021] The driving motor provided in the utility model can drive the movable shaft sleeve to make circular motion through the movable crankshaft, and the movable shaft sleeve will drive the bottom of the movable push rod to make circular rotation. The top of the movable push rod will push the movable push plate and the fixed push pin to move back and forth. The fixed sliding blocks on both sides of the movable push plate move synchronously inside the directional slide groove, and the fixed push pin can shake the concrete slurry accumulated at the bottom of the concrete slurry cavity to avoid the precipitation and aggregation of the concrete slurry and hinder the pumping of the concrete slurry. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the structure of the utility model;
[0023] Figure 2 It is a schematic diagram of the external structure of the utility model;
[0024] Figure 3 This is a structural diagram of the lifting and lowering adjustment mechanism of the utility model;
[0025] Figure 4 For this utility model Figure 1A schematic diagram of the partially enlarged structure at center A;
[0026] Figure 5 For this utility model Figure 1 Schematic diagram of the local enlarged structure at point B in the middle.
[0027] In the figure: 1. supporting frame; 2. lifting and lowering adjustment mechanism; 201. movable support rod; 202. movable bottom block; 203. transverse slide rod; 204. first hydraulic cylinder; 205. transverse slide groove; 206. supporting slide pin; 3. concrete box; 4. fixed bottom plate; 5. limit slider; 6. guide slide groove; 7. concrete slurry chamber; 8. driving chamber; 9. shaking mechanism; 901. movable crankshaft; 902. driving motor; 903. movable bushing; 904. movable push rod; 905. movable push plate; 906. fixed push pin; 907. fixed slider; 908. directional slide groove; 10. feeding pipe; 11. grouting pump; 12. grouting pipe; 13. fixed gear; 14. movable rack; 15. second hydraulic cylinder. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0029] like Figure 1 , Figure 2 and Figure 5As shown, a concrete crack repair device comprises a supporting frame 1, a lifting and adjusting mechanism 2 inside the supporting frame 1, a concrete box 3 above the supporting frame 1, and a concrete slurry chamber 7 and a driving chamber 8 inside the concrete box 3. A shaking mechanism 9 is provided at the bottom of the concrete slurry chamber 7, a feeding pipe 10 is provided inside the driving chamber 8, a grouting pump 11 is connected to the middle of the feeding pipe 10, a grouting pipe 12 is rotatably connected to the top of the upper feeding pipe 10, a fixed gear 13 is sleeved on the outside of the grouting pipe 12, a movable rack 14 is provided at the rear end of the fixed gear 13, a second hydraulic cylinder 15 is connected to the top of the movable rack 14, and the concrete slurry chamber 7 is connected to the grouting pipe 12 through the feeding pipe 10 and the grouting pump 11. The grouting pipe 12 is fixedly connected to the fixed gear 13, the fixed gear 13 is meshed with the movable rack 14, one end of the second hydraulic cylinder 15 is fixedly connected to the concrete box 3, and the other end is fixedly connected to the movable rack 14. The grouting pump 11 can introduce the repair concrete inside the concrete slurry cavity 7 into the interior of the grouting pipe 12 along the feed pipe 10, and bring the grouting pipe 12 into contact with the crack, and pour the repair mixed soil into the interior of the crack, or bring the end of the grouting pipe 12 into contact with the crack through an external pipe, and the second hydraulic cylinder 15 can be used to push the movable rack 14 to move, and the movable rack 14 can push the fixed gear 13 and the grouting pipe 12 to rotate, so as to change the grouting angle of the grouting pipe 12, which is used to adapt to the grouting angle adjustment inside a narrow activity space.
[0030] like Figure 1 and Figure 2 As shown, fixed bottom plates 4 are provided on both sides of the interior of the supporting base frame 1, and guide grooves 6 are provided on both sides of the inner wall of the supporting base frame 1. The limiting slider 5 at the bottom of the fixed bottom plate 4 extends into the interior of the guide groove 6. When the height of the supporting base frame 1 is changed, the fixed bottom plate 4 and the limiting slider 5 on both sides of the bottom of the supporting base frame 1 move synchronously. The limiting slider 5 can be inside the guide groove 6, and the guide groove 6 can be used to limit the moving trajectory of the limiting slider 5. Since the fixed bottom plate 4 contacts both sides of the inner wall of the supporting base frame 1, the concrete box 3 can be prevented from being tilted and the concrete box 3 can be kept moving vertically up and down.
[0031] like Figure 1 and Figure 3As shown, the lifting and adjusting mechanism 2 includes a plurality of groups of cross-arranged movable support rods 201 inside the supporting frame 1, each group of two, and first hydraulic cylinders 204 are arranged on both sides of the bottom of the supporting frame 1, and the extending end of the first hydraulic cylinder 204 is connected with a movable bottom block 202, and a transverse sliding rod 203 is penetrated inside the movable bottom block 202, and the transverse sliding rod 203 passes through the inside of the movable bottom block 202, and the movable bottom block 202 is fixedly connected to the piston rod of the first hydraulic cylinder 204, and the two movable support rods 201 are movably pin-connected, and the bottom of the bottom movable support rod 201 is movably pin-connected with the movable bottom block 202, and a transverse sliding groove 205 is provided at the bottom of the concrete box 3, and the top movable support rod 201 is connected to the movable bottom block 202. A supporting slide pin 206 is provided on the top of the rod 201, and the supporting slide pin 206 is partially adapted to the transverse slide groove 205. The first hydraulic cylinder 204 can push the movable bottom block 202 to move laterally along the transverse slide rod 203. Since the bottoms of the two movable support rods 201 are respectively connected with the corresponding movable bottom blocks 202, the movable bottom block 202 can push the two movable support rods 201 to rotate, and the supporting slide pin 206 on the top of the movable support rod 201 moves inside the transverse slide groove 205, and applies thrust to the concrete box 3, thereby changing the vertical height of the concrete box 3, and adjusting the concrete box 3 to a suitable position to adapt to the repair of cracks at different heights.
[0032] like Figure 1 and Figure 4 As shown, the shaking mechanism 9 includes a movable crankshaft 901, the input end of the movable crankshaft 901 is connected to a driving motor 902, the driving motor 902 is fixedly connected to the concrete box 3, the outer rotating sleeve of the movable crankshaft 901 is provided with a movable shaft sleeve 903, a movable push rod 904 is provided above the movable shaft sleeve 903, a movable push plate 905 is provided on the top of the movable push rod 904, a plurality of fixed push pins 906 are connected to the top of the movable push plate 905, the two ends of the movable push rod 904 are respectively movably pin-connected with the movable shaft sleeve 903 and the movable push plate 905, the movable push plate 905 is fixedly connected to the fixed push pin 906, the top of the fixed push pin 906 is inserted into the interior of the concrete slurry cavity 7, and the two ends of the movable push plate 905 are respectively The sides are connected with fixed sliders 907, the outer sleeve of the fixed slider 907 is provided with a directional slide groove 908, the fixed slider 907 is partially adapted to the directional slide groove 908, the driving motor 902 can drive the movable shaft sleeve 903 to make a circular motion through the movable crankshaft 901, the movable shaft sleeve 903 will drive the bottom of the movable push rod 904 to make a circular rotation, the top of the movable push rod 904 will push the movable push plate 905 and the fixed push pin 906 to move back and forth, the fixed sliders 907 on both sides of the movable push plate 905 move synchronously inside the directional slide groove 908, the fixed push pin 906 can shake the concrete slurry accumulated at the bottom of the concrete slurry chamber 7 to avoid the precipitation and aggregation of the concrete slurry and hinder the pumping of the concrete slurry.
[0033] Working principle: First, when in use, the first hydraulic cylinder 204 can push the movable bottom block 202 to move laterally along the transverse slide bar 203. Since the bottoms of the two movable support rods 201 are respectively connected with the corresponding movable bottom blocks 202 by movable pins, the movable bottom block 202 can push the two movable support rods 201 to rotate, and the supporting slide pin 206 on the top of the movable support rod 201 moves inside the transverse slide groove 205, and applies thrust to the concrete box 3. At this time, the fixed bottom plate 4 and the limit slider 5 on both sides of the bottom of the supporting frame 1 move synchronously, and the limit slider 5 can be inside the guide slide groove 6 until the concrete box 3 is adjusted to a suitable position;
[0034] Secondly, the driving motor 902 can drive the movable sleeve 903 to make a circular motion through the movable crankshaft 901, and the movable sleeve 903 will drive the bottom of the movable push rod 904 to make a circular rotation. The top of the movable push rod 904 will push the movable push plate 905 and the fixed push pin 906 to move back and forth. The fixed sliders 907 on both sides of the movable push plate 905 move synchronously inside the directional slide groove 908, and the fixed push pin 906 can shake the concrete slurry accumulated at the bottom of the concrete slurry cavity 7;
[0035] Then, the movable rack 14 is pushed to move by the second hydraulic cylinder 15, and the movable rack 14 pushes the fixed gear 13 and the grouting pipe 12 to rotate, and the grouting angle of the grouting pipe 12 is adjusted to a suitable position according to the crack. Then, the grouting pump 11 can introduce the repair concrete inside the concrete slurry cavity 7 into the interior of the grouting pipe 12 along the feed pipe 10, and the grouting pipe 12 is brought into contact with the crack, and the repair mixed soil is poured into the interior of the crack, or the end of the grouting pipe 12 is connected to the external pipe in contact with the crack, and then grouting repair is performed.
[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A concrete crack repair device, characterized in that: The invention comprises a support frame (1), a lifting and lowering adjustment mechanism (2) inside the support frame (1), a concrete box (3) above the support frame (1), and a concrete slurry chamber (7) and a driving chamber (8) inside the concrete box (3), wherein a shaking mechanism (9) is arranged at the bottom inside the concrete slurry chamber (7), a feeding pipe (10) is arranged inside the driving chamber (8), a grouting pump (11) is connected to the middle of the feeding pipe (10), a grouting pipe (12) is rotatably connected to the top of the feeding pipe (10), a fixed gear (13) is sleeved on the outside of the grouting pipe (12), a movable rack (14) is arranged at the rear end of the fixed gear (13), and a second hydraulic cylinder (15) is connected to the top of the movable rack (14); Fixed bottom plates (4) are provided on both sides of the interior of the support base frame (1), guide slide grooves (6) are provided on both sides of the inner wall of the support base frame (1), and the limiting sliding blocks (5) at the bottom of the fixed bottom plates (4) extend into the interior of the guide slide grooves (6).
2. A concrete crack repairing device according to claim 1, characterized in that: The concrete slurry chamber (7) is connected to a grouting pipe (12) via a feed pipe (10) and a grouting pump (11); the grouting pipe (12) is fixedly connected to a fixed gear (13); the fixed gear (13) is meshed with a movable rack (14); one end of the second hydraulic cylinder (15) is fixedly connected to the concrete box (3); and the other end is fixedly connected to the movable rack (14).
3. A concrete crack repairing device according to claim 1, characterized in that: The lifting and adjusting mechanism (2) comprises a plurality of groups of cross-arranged movable support rods (201) inside the supporting base frame (1), with two rods in each group. First hydraulic cylinders (204) are arranged on both sides of the bottom of the supporting base frame (1). The extending ends of the first hydraulic cylinders (204) are connected to movable bottom blocks (202). A transverse sliding rod (203) is inserted into the movable bottom block (202).
4. A concrete crack repairing device according to claim 3, characterized in that: The transverse sliding rod (203) passes through the interior of the movable bottom block (202); the movable bottom block (202) is fixedly connected to the piston rod of the first hydraulic cylinder (204); the two movable support rods (201) are movably pin-connected; and the bottom of the movable support rod (201) is movably pin-connected to the movable bottom block (202).
5. A concrete crack repairing device according to claim 3, characterized in that: The bottom of the concrete box (3) is provided with a transverse sliding groove (205), and the top of the movable support rod (201) is penetrated with a supporting sliding pin (206), and the supporting sliding pin (206) is partially adapted to the transverse sliding groove (205).
6. A concrete crack repairing device according to claim 5, characterized in that: The shaking mechanism (9) comprises a movable crankshaft (901), the input end of the movable crankshaft (901) is connected to a driving motor (902), the outer rotating sleeve of the movable crankshaft (901) is provided with a movable shaft sleeve (903), a movable push rod (904) is provided above the movable shaft sleeve (903), a movable push plate (905) is provided at the top of the movable push rod (904), and a plurality of fixed push pins (906) are connected to the top of the movable push plate (905).
7. A concrete crack repairing device according to claim 6, characterized in that: The two ends of the movable push rod (904) are respectively movably pin-connected to the movable shaft sleeve (903) and the movable push plate (905); the movable push plate (905) is fixedly connected to the fixed push pin (906); and the top of the fixed push pin (906) is inserted into the concrete slurry cavity (7).
8. A concrete crack repairing device according to claim 6, characterized in that: Both sides of the movable push plate (905) are connected to fixed slide blocks (907), the exterior of the fixed slide blocks (907) is sleeved with directional slide grooves (908), and the fixed slide blocks (907) are partially adapted to the directional slide grooves (908).
Citation Information
Patent Citations
Concrete crack repairing device and concrete crack repairing method
CN111561173A
