Manual wet type motorcycle clutch

Through the integrated structure and hollowed-out manual wet motorcycle clutch, the existing motorcycle clutch has solved the problems of heavy weight and small load-bearing torque, and achieved a lightweight, high-strength and compact structure design, which has improved the power of off-road motorcycles Transfer stability and use reliability.

CN222254786UActive Publication Date: 2024-12-27CHONGQING ZONGSHEN ENGINE MFG
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Patent Information

Application Number
CN202420100676.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-16
Publication Date
2024-12-27
Estimated Expiration
2034-01-16

AI Technical Summary

Technical Problem

The existing motorcycle clutch has a complex structure, heavy weight and small load bearing torque, which cannot meet the lightweight, high-strength and large-load impact requirements of off-road motorcycles.

Method used

A manual wet motorcycle clutch is designed, using an integral structure clutch cover and driven gear, which reduces weight through hollow design, and uses multiple friction plates and positioning pins to achieve close cooperation between parts, cancel the buffer structure, and adopts Separate the spring and lock bolt connection to improve structural compactness and power transmission stability.

Benefits of technology

It realizes the lightweight and high-strength design of the motorcycle clutch, meets the use needs of off-road motorcycles, improves the reliability of use and smooth power transmission, and enhances the ability to withstand large load impacts.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of motorcycle clutches, and discloses a manual wet type motorcycle clutch which comprises a clutch outer cover, a clutch center sleeve, a clutch friction plate and a clutch pressure plate, and an oil pump driving gear and a clutch driven gear are arranged on the clutch outer cover. The clutch outer cover, the engine oil pump driving gear and the clutch driven gear are of an integral structure, and the clutch center sleeve, the clutch friction plate and the clutch pressure plate are connected through a plurality of friction plate positioning pins. The advantages of light weight, high strength and large load impact are realized.
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Description

Technical Field

[0001] The utility model relates to the technical field of motorcycle clutches, in particular to a manual wet type motorcycle clutch. Background Art

[0002] The clutch is an important part of the engine, and its main function is to transmit and cut off the power from the crankshaft to the main and secondary shafts. With the continuous improvement of engine displacement and performance, the torque carried by the clutch is getting larger and larger. Especially for off-road motorcycles, the overall structure needs to be lightweight, and each component needs to be able to withstand large impact forces without failure.

[0003] Chinese patent document CN217502352U discloses a motorcycle clutch assembly, including a clutch cover, a center sleeve assembly and a friction plate, wherein the outer end surface of the clutch cover is provided with a driven gear; wherein: a mounting groove is provided on the driven gear, a buffer spring is provided in the mounting groove, the buffer spring contacts the outer end surface of the clutch cover, a center sleeve assembly is provided in the clutch cover, and the center sleeve assembly includes a clutch center sleeve, a clutch friction plate and a clutch cover plate.

[0004] The prior art has the following disadvantages: the clutch cover, the driven gear and the disc spring washer disc spring have a complex overall structure, are heavy, and have a small bearing moment, and are therefore not suitable for off-road motorcycles. Utility Model Content

[0005] The utility model provides a manual wet motorcycle clutch to solve the technical problem of how to make the clutch cover of a motorcycle clutch lightweight and have a large torque, comprising a clutch cover, a clutch center sleeve, a clutch friction plate and a clutch pressure plate, wherein an oil pump driving gear and a clutch driven gear are arranged on the clutch cover, and is characterized in that the clutch cover, the oil pump driving gear and the clutch driven gear are an integral structure, and the clutch center sleeve, the clutch friction plate and the clutch pressure plate are connected by a plurality of friction plate locating pins.

[0006] Preferably, the middle portion of the clutch cover is hollowed out.

[0007] Furthermore, the clutch friction plates include a plurality of active friction plates and a plurality of driven friction plates, and the active friction plates and driven friction plates are alternately arranged on the clutch center sleeve.

[0008] In order to ensure smooth power transmission and reduce power transmission impact, one end of the friction plate locating pin is connected to the center groove of the clutch center sleeve, and the other end is connected to the center groove of the clutch pressure plate, with the center groove formed by the semicircular groove of the clutch center sleeve and the semicircular groove of the clutch driven friction plate passing through the middle.

[0009] Preferably, the semicircular groove of the clutch driven friction plate is located on the inner diameter of the clutch driven friction plate.

[0010] In order to facilitate stable power transmission, the inner diameter of the semicircular groove on the clutch center sleeve and the clutch friction plate is the same as the inner diameter of the circular groove on the clutch center sleeve and the clutch pressure plate, and is the same as the outer diameter of the friction plate locating pin.

[0011] Preferably, a clutch release spring and a locking bolt are provided in the middle of the clutch center sleeve, and the clutch pressure plate, clutch release spring, clutch friction plate and clutch center sleeve are connected together by the locking bolt.

[0012] The utility model has the following beneficial effects:

[0013] 1. To meet the concept of "lightweight, high strength, and high load impact" for off-road motorcycles, the clutch cover has no buffer structure, the oil pump drive gear and the clutch driven gear are integrated into the clutch cover, and the middle part of the clutch cover is hollowed out to achieve the design purpose of light weight, high strength and compact structure. The friction plate positioning pin is used to achieve the tightness of the fit between the components and the smooth power transmission.

[0014] 2. The reliability of use is improved. The circular groove structure increases the force-bearing area, thereby achieving the purpose of protecting the clutch driven friction plate and the clutch center sleeve. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of an embodiment of a manual wet motorcycle clutch of the utility model;

[0016] Figure 2 is a schematic diagram of a clutch cover;

[0017] Figure 3 It is a schematic diagram of the structure of the clutch center sleeve, clutch friction plate, and clutch friction plate locating pin;

[0018] Figure 4 is a schematic diagram of a clutch center sleeve;

[0019] Figure 5 is a schematic diagram of a clutch pressure plate;

[0020] Figure 6 Schematic diagram of the locking bolt installation. DETAILED DESCRIPTION

[0021] The following is further described in detail through specific implementation methods:

[0022] 1. The reference numerals in the drawings of the specification include: clutch cover 1, clutch center sleeve 2, clutch friction plate 3, clutch pressure plate 4, oil pump drive gear 5, clutch driven gear 6, friction plate locating pin 7, center groove 8, semicircular groove 9, active friction plate 10, driven friction plate 11, clutch release spring 12, locking bolt 13, clutch center sleeve assembly 14, flat washer 15.

[0023] Example 1

[0024] like Figure 1-6 As shown, a manual wet motorcycle clutch comprises a clutch cover 1, a clutch center sleeve 2, a clutch friction plate 3 and a clutch pressure plate 4, an oil pump driving gear 5 and a clutch driven gear 6 are arranged on the clutch cover 1, the clutch cover 1 is a non-buffered structure, the clutch cover 1, the oil pump driving gear 5 and the clutch driven gear 6 are an integral structure, the middle part of the clutch cover 1 is hollowed out, the clutch center sleeve 2, the clutch friction plate 3 and the clutch pressure plate 4 are connected by a plurality of friction plate locating pins 7, and the friction plate locating pins 7 are evenly distributed in an annular shape.

[0025] The clutch friction plates 3 include 7 active friction plates 10 and 8 driven friction plates 11 . The active friction plates 10 and driven friction plates 11 are alternately arranged on the clutch center sleeve 2 .

[0026] One end of the friction plate locating pin 7 is connected to the center groove 8 at the bottom of the clutch center sleeve 2, and the other end is connected to the center groove 8 on the end face of the clutch pressure plate 4. The middle passes through the center groove formed by the semicircular groove 9 on the outer end face of the clutch center sleeve 2 and the semicircular groove 9 on the inner diameter of the clutch driven friction plate 11. The semicircular groove 9 of the clutch driven friction plate 11 is located on the inner diameter of the clutch driven friction plate 11.

[0027] The inner diameter of the semicircular groove 9 on the clutch center sleeve 2 and the clutch driven friction plate 11 is the same as the inner diameter of the circular center groove 8 on the clutch center sleeve 2 and the clutch pressure plate 4, and is the same as the outer diameter of the friction plate locating pin 7.

[0028] A clutch release spring 12 and a locking bolt 13 are provided in the middle of the clutch center sleeve 2, and the clutch pressure plate 4, the clutch release spring 12, the clutch friction plate 3 and the clutch center sleeve 2 are connected together by the locking bolt 13.

[0029] The clutch center sleeve 2, clutch friction plate 3, clutch pressure plate 4, friction plate locating pin 7, clutch release spring 12 and locking bolt 13 together constitute a clutch center sleeve assembly 14, and a flat washer 15 is provided between the clutch outer cover 1 and the clutch center sleeve assembly 14.

[0030] The above is only an embodiment of the utility model. The common sense such as the known specific structure and characteristics in the scheme is not described in detail here. The ordinary technicians in the relevant field know all the common technical knowledge in the technical field of the utility model before the application date or priority date, can obtain all the existing technologies in the field, and have the ability to apply the conventional experimental means before that date. The ordinary technicians in the relevant field can improve and implement this scheme in combination with their own abilities under the enlightenment given by this application. Some typical known structures or known methods should not become obstacles for ordinary technicians in the relevant field to implement this application. It should be pointed out that for the technicians in this field, without departing from the structure of the utility model, several deformations and improvements can be made, which should also be regarded as the protection scope of the utility model, which will not affect the effect of the implementation of the utility model and the practicality of the patent. The protection scope required by this application shall be based on the content of its claims, and the specific implementation methods and other records in the specification can be used to explain the content of the claims.

Claims

1. A manual wet motorcycle clutch, comprising a clutch cover (1), a clutch center sleeve (2), a clutch friction plate (3) and a clutch pressure plate (4), wherein an oil pump drive gear (5) and a clutch driven gear (6) are arranged on the clutch cover (1), characterized in that: The clutch outer cover (1), the oil pump driving gear (5) and the clutch driven gear (6) are of an integral structure, and the clutch center sleeve (2), the clutch friction plate (3) and the clutch pressure plate (4) are connected via a plurality of friction plate locating pins (7).

2. The manual wet motorcycle clutch according to claim 1, characterized in that: The middle part of the clutch outer cover (1) is hollowed out.

3. The manual wet motorcycle clutch according to claim 1 or 2, characterized in that: The clutch friction plates (3) include a plurality of active friction plates (10) and a plurality of driven friction plates (11), wherein the active friction plates (10) and the driven friction plates (11) are alternately arranged on the clutch center sleeve (2).

4. The manual wet motorcycle clutch according to claim 3, characterized in that: One end of the friction plate locating pin (7) is connected to the center groove (8) of the clutch center sleeve (2), and the other end is connected to the center groove (8) of the clutch pressure plate (4), and the middle passes through the center groove formed by the semicircular groove (9) of the clutch center sleeve (2) and the semicircular groove (9) of the clutch driven friction plate (11).

5. The manual wet motorcycle clutch according to claim 4, characterized in that: The semicircular groove (9) of the clutch driven friction plate (11) is located on the inner diameter of the clutch driven friction plate (11).

6. The manual wet motorcycle clutch according to claim 5, characterized in that: The inner diameter of the semicircular groove (9) on the clutch center sleeve (2) and the clutch driven friction plate (11) is the same as the inner diameter of the circular center groove (8) on the clutch center sleeve (2) and the clutch pressure plate (4), and is the same as the outer diameter of the friction plate locating pin (7).

7. The manual wet motorcycle clutch according to any one of claims 4 to 6, characterized in that: A clutch release spring (12) and a locking bolt (13) are provided in the middle of the clutch center sleeve (2); the clutch pressure plate (4), the clutch release spring (12), the clutch friction plate (3) and the clutch center sleeve (2) are connected together via the locking bolt (13).

Citation Information

Cited By

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