LED lamp with LED lamp beads convenient to replace

By designing a toggle and limit structure in the LED light, the problem of difficulty in replacing the lamp beads is solved, and the rapid replacement and stable installation of the lamp beads are achieved, reducing maintenance costs and improving safety.

CN222256316UActive Publication Date: 2024-12-27GUANGDONG BIFUGO INTELLIGENT MFG TECH CO LTD
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Patent Information

Application Number
CN202323622897.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-29
Publication Date
2024-12-27
Estimated Expiration
2033-12-29

AI Technical Summary

Technical Problem

The lamp beads of traditional LED lights are difficult to disassemble and replace, resulting in dark spots of light, early scrapping and high maintenance costs.

Method used

A structure including a shell, mounting plate, LED lamp board, lamp holder, limit plate, clamp rod and spring is designed. Through the coordination of the lever, slot and cross pin, the rapid replacement and stability of the luminous lamp beads are achieved. Installation to avoid falling off the astigmatism plate.

Benefits of technology

It realizes the rapid and convenient replacement of lamp beads, reduces maintenance costs, improves assembly efficiency and installation stability, and enhances safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an LED lamp with LED lamp beads convenient to replace, which comprises a shell and a mounting plate, the mounting plate is welded in the shell, an LED lamp panel is fixedly connected in the mounting plate, a plurality of lamp holders are embedded in the LED lamp panel, the middle positions of the lamp holders are fixedly connected with light-emitting lamp beads, and limiting pieces are pressed outside the light-emitting lamp beads. According to the LED lamp with the LED lamp beads convenient to replace, the poking rod, the inserting groove, the clamping rod, the spring, the limiting piece, the buckling hole and the buckling block are arranged, the multiple parallel light-emitting lamp beads are installed on the LED lamp panel, the light scattering plate is detached firstly, the poking rod and the shell are separated from limiting, then the clamping rod is poked to relieve limitation, then the limiting piece can be poked forcibly, the buckling hole overcomes friction force to be separated from the buckling block, and the light-emitting lamp beads are replaced conveniently. At the moment, the light-emitting lamp beads and the lamp holder at the bottom end of the light-emitting lamp beads can be taken down from the LED lamp panel together to be replaced, even if damaged lamp beads exist, the damaged lamp beads can be rapidly supplemented, the overall maintenance cost is reduced, operation is easy and convenient, time and labor are saved, and the problem that the LED lamp beads cannot be replaced is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of LED lamps, in particular to an LED lamp which is convenient for replacing LED lamp beads. Background Art

[0002] LED lamp is a lighting device that uses light-emitting diodes (LED) as light sources and is widely used in indoor lighting, outdoor lighting, automotive lighting and other fields. Its basic structure usually includes LED lamp beads, diffuser panels, lamp boards, lamp holders, housings and other components. LED lamps have many advantages such as high efficiency, long life, low energy consumption, and environmental protection, so they are very popular in the field of modern lighting.

[0003] Although LED lamps have many advantages, in actual use, the lamp beads of traditional LED lamps are often fixed to the lamp board by welding or gluing, which is difficult to disassemble. The lamp beads cannot be easily replaced after they are damaged or their lifespan ends, resulting in dark spots in the lighting. Once a failure or damage occurs, the entire LED lamp board usually needs to be replaced. Moreover, the inability to replace the lamp beads also limits the sustainable use time of the lamp. Since the lifespan of LED lamps is usually very long, once a lamp bead failure occurs, it may lead to the early scrapping of the entire lighting equipment, which not only wastes resources but also increases the user's maintenance costs.

[0004] Therefore, there is an urgent need for an LED lamp that is easy to replace LED lamp beads to solve the technical defects proposed in the above technology. Utility Model Content

[0005] The utility model aims to provide an LED lamp with easy replacement of LED lamp beads, so as to solve the problem in the above background technology that the lamp beads cannot be conveniently replaced after being damaged or having reached the end of their service life.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an LED lamp which is easy to replace LED lamp beads, comprising an outer shell and a mounting plate, a mounting plate welded inside the outer shell, an LED lamp board fixedly connected inside the mounting plate, a plurality of lamp holders embedded in the LED lamp board, a luminous lamp bead fixedly connected in the middle position of the lamp holder, a limiting plate pressed on the outside of the luminous lamp bead, a lamp groove is provided in the middle of the limiting plate, the luminous lamp bead protrudes from the lamp groove, a mounting groove is provided on the top of the lamp holder, a limiting plate is clamped at the mounting groove, the limiting plate covers the outside of the luminous lamp bead, buckle blocks are welded on both sides of each group of luminous lamp beads of the LED lamp board, corresponding buckle holes are provided in the limiting plate, the buckle holes are buckled to the outside of the buckle blocks, card grooves are respectively provided on both sides of the luminous lamp bead, and clamp rods are respectively abutted in the card grooves.

[0007] Preferably, the right side of the LED light board is electrically connected with a wire, the wire extends outward and is connected to a chipset, the chipset is fixed to the right side of the outer shell, and a conductive terminal is provided on the right side of the chipset.

[0008] Preferably, seven groups of the light-emitting lamp beads are arranged on the LED lamp board, and the light-emitting lamp beads are distributed horizontally at equal intervals.

[0009] Preferably, pads are fixedly bonded to the outer wall of the clamp rod and the inner wall of the shell, springs are fixedly connected between the pads, and four groups of springs are respectively arranged on both sides of the shell.

[0010] Preferably, the clamping rods are provided in two groups and are symmetrically distributed about the horizontal center line of the mounting plate.

[0011] Preferably, a lever is fixedly connected to the left side of the clamp rod, a slot is provided on the left side of the shell, a diffuser plate is laterally inserted into the slot, a positioning hole is provided at the same position on the left side of the shell and in the lever, a cross pin is inserted into the positioning hole.

[0012] Preferably, the diffuser plate and the four corners of the housing are respectively fixed with fixing screws, the diffuser plate covers the outside of the light-emitting lamp beads and does not contact the light-emitting lamp beads, and the diffuser plate is a plate made of PET reflective material.

[0013] Preferably, the shell is a metal component made of aluminum alloy.

[0014] Compared with the prior art, the beneficial effects of the utility model are: the LED lamp that is easy to replace LED lamp beads not only realizes the quick and convenient replacement of lamp beads, saves time and effort, improves the assembly efficiency of the factory, has both convenient disassembly and assembly and installation stability, but also prevents the diffuser plate from falling, and improves safety;

[0015] (1) By providing a lever, a slot, a clamping rod, a spring, a limit plate, a buckle hole, and a buckle block, a plurality of parallel luminous lamp beads are installed on the LED lamp board. When replacement is required, firstly, the cross pin is pulled out from the positioning hole, and the diffuser plate is removed to make the lever and the shell disengage from the limit, and then the two sets of levers are pushed outward from the slot, and the clamping rod is disengaged from the limit of the lamp holder under the action of the spring, and then the limit plate can be pulled hard, and the buckle hole overcomes the friction and comes out of the buckle block, and then the luminous lamp bead connected to the lamp holder at the bottom can be removed from the LED lamp board for replacement, even if there is a damaged lamp bead, it can be quickly replaced, reducing the overall maintenance cost, and the operation is simple, time-saving and labor-saving;

[0016] (2) By providing a limit plate, a buckle block, a clamping rod, and a spring, each group of light-emitting lamp beads is pressed onto the LED lamp board by the limit plate, and the buckle hole of the limit plate is aligned with the buckle block to prevent the light-emitting lamp beads from loosening. At the same time, the clamping rods on both sides are clamped on the side of the lamp holder to limit the position of the light-emitting lamp beads from four directions, namely, up, down, left and right, to ensure the installation stability. If the entire housing is subjected to external collision impact, the light-emitting lamp beads can also be ensured to be stable. Stable assembly can be achieved without screw fixation, thereby improving the assembly efficiency of the factory and achieving both convenient disassembly and assembly and installation stability.

[0017] (3) By providing a slot, a housing, fixing screws, and a mounting plate, the diffuser plate eliminates the defects of an integrated assembly. It is inserted from the slot inside the housing into the interior of the housing and is located below the light-emitting lamp beads. It is then fixed with fixing screws at the four corners, and two sets of cross pins are then installed in the positioning holes to fix the clamp rod. The diffuser plate is ensured not to detach from the housing through a plug-in and locking connection method, thereby preventing the diffuser plate from falling off and avoiding threats to personal safety caused by the falling off. It has a better safety protection effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the structure of the utility model when viewed from above or below;

[0019] Figure 2 This is a schematic diagram of the front view structure of the light emitting lamp bead of the utility model;

[0020] Figure 3 This is a schematic diagram of the top view structure of the LED light board of the utility model;

[0021] Figure 4 This is a schematic diagram of the top view of the limiting piece of the utility model;

[0022] Figure 5 For the utility model Figure 1 Enlarged structural diagram at A in the middle.

[0023] In the figure: 1. shell; 2. diffuser plate; 3. fixing screw; 4. slot; 5. positioning hole; 6. lever; 7. spacer block; 8. spring; 9. clamping rod; 10. lamp holder; 11. mounting slot; 12. limit plate; 13. buckle hole; 14. buckle block; 15. lamp slot; 16. mounting plate; 17. chipset; 18. wire; 19. conductive terminal; 20. luminous lamp bead; 21. LED lamp board; 22. slot. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Example 1: Please refer to Figure 1-5 , an LED lamp for easy replacement of LED lamp beads, comprising a shell 1 and a mounting plate 16, the shell 1 is welded with the mounting plate 16, the mounting plate 16 is fixedly connected with an LED lamp board 21, the LED lamp board 21 is embedded with a plurality of lamp holders 10, the middle position of the lamp holder 10 is fixedly connected with a light-emitting lamp bead 20, the outer side of the light-emitting lamp bead 20 is pressed with a limiting plate 12, the middle of the limiting plate 12 is provided with a lamp groove 15, the light-emitting lamp bead 20 protrudes from the lamp groove 15, the top of the lamp holder 10 is provided with a mounting groove 11, the mounting groove 11 is clamped with the limiting plate 12, and the limiting plate 12 covers the outer side of the light-emitting lamp bead 20, LE The D lamp board 21 is welded with buckle blocks 14 on both sides of each group of light-emitting lamp beads 20, and corresponding buckle holes 13 are opened in the limiting plate 12, and the buckle holes 13 are buckled on the outside of the buckle blocks 14. The light-emitting lamp beads 20 are respectively opened with card slots 22, and the card slots 22 are respectively abutted with clamping rods 9. The right side of the LED lamp board 21 is electrically connected with a wire 18, and the wire 18 extends outward and is connected to the chipset 17. The chipset 17 is fixed to the right side of the outer shell 1. The right side of the chipset 17 is provided with a conductive terminal 19. The light-emitting lamp beads 20 are arranged in seven groups at the LED lamp board 21, and the light-emitting lamp beads 20 are evenly spaced horizontally.

[0026] Specifically, Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, a plurality of parallel luminous lamp beads 20 are installed on the LED lamp board 21. When they need to be replaced, first pull the cross pin out of the positioning hole 5 and clamp it in the positioning hole 5 by friction. Remove the diffuser plate 2, so that the lever 6 and the shell 1 are disengaged from the limit, and then push the two sets of levers 6 outward from the slot 4. The clamping rod 9 is disengaged from the limit on the lamp holder 10 under the action of the spring 8, and then the limit plate 12 can be pulled forcefully, and the buckle hole 13 overcomes the friction and comes out of the buckle block 14. At this time, the luminous lamp bead 20 connected to the lamp holder 10 at its bottom can be removed from the LED lamp board 21 for replacement. Even if there are damaged lamp beads, they can be quickly replenished.

[0027] Embodiment 2: The outer wall of the clamping rod 9 and the inner wall of the housing 1 are fixedly bonded with pads 7, and springs 8 are fixedly connected between the pads 7. Four groups of springs 8 are respectively provided on both sides of the housing 1, and two groups of clamping rods 9 are provided, which are symmetrically distributed about the horizontal center line of the mounting plate 16. The left side of the clamping rod 9 is respectively fixedly connected with a lever 6. A slot 4 is provided on the left side of the housing 1, and a diffuser plate 2 is laterally inserted in the slot 4. A positioning hole 5 is provided at the same position on the left side of the housing 1 and in the lever 6, and a cross pin is inserted in the positioning hole 5;

[0028] Specifically, Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, each group of light-emitting lamp beads 20 is pressed onto the LED lamp board 21 by a limiting plate 12, and the buckle holes 13 of the limiting plate 12 are aligned with the buckle blocks 14 to prevent the light-emitting lamp beads 20 from loosening. At the same time, the clamping rods 9 on both sides are clamped on the sides of the lamp holder 10 to limit the position of the light-emitting lamp beads 20 from four directions of up, down, left and right to ensure its installation stability. If the entire housing 1 is subjected to external collision impact, it can also ensure the stability of the light-emitting lamp beads 20, and it can also be stably assembled without the need for screw fixation.

[0029] Embodiment 3: The four corners of the diffuser plate 2 and the housing 1 are fixed with fixing screws 3 respectively, the diffuser plate 2 covers the outside of the light-emitting lamp bead 20 and does not contact the light-emitting lamp bead 20, the diffuser plate 2 is a plate made of PET reflective material, and the housing 1 is a metal component made of aluminum alloy;

[0030] Specifically, Figure 1 and Figure 5 As shown, the diffuser 2 has abandoned the defects of the integrated assembly, and is inserted into the housing 1 through the slot 4 in the housing 1, located below the light-emitting lamp bead 20, and then is fastened with the fixing screws 3 at the four corners, and then two sets of cross pins are installed in the positioning holes 5 to fix the clamping rod 9. The connection method of the interlocking plug-in and locking is used to ensure that the diffuser 2 will not be separated from the housing 1, and prevent the diffuser 2 from falling.

[0031] Working principle: Each group of light-emitting lamp beads 20 is pressed onto the LED lamp board 21 by the limiting plate 12, and the buckle hole 13 of the limiting plate 12 is aligned with the buckle block 14 to prevent the light-emitting lamp beads 20 from loosening. At the same time, the clamping rods 9 on both sides are clamped on the side of the lamp holder 10 to limit the position of the light-emitting lamp beads 20 from the four directions of up, down, left and right to ensure its installation stability. If the entire shell 1 is subjected to external collision impact, it can also ensure the stability of the light-emitting lamp beads 20. The diffuser plate 2 abandons the defects of the integrated assembly and is inserted into the inside of the shell 1 from the slot 4 in the shell 1, located below the light-emitting lamp beads 20, and then fixed with the fixing screws 3 at the four corners, and then two sets of positioning holes 5 are installed. The clamping rod 9 is fixed by a locking connection method of interlocking, plugging and matching to ensure that the diffuser plate 2 will not separate from the housing 1 and prevent the diffuser plate 2 from falling. When replacement is needed, first pull out the positioning hole 5, the positioning hole 5 is clamped on the housing 1 by friction, and the diffuser plate 2 is removed, so that the lever 6 and the housing 1 are disengaged from the limit, and then the two sets of levers 6 are pushed outward from the slot 4. The clamping rod 9 is disengaged from the limit on the lamp holder 10 under the action of the spring 8, and then the limiting plate 12 can be pulled forcefully, and the buckle hole 13 overcomes the friction and comes out of the buckle block 14. At this time, the luminous lamp bead 20 connected to the lamp holder 10 at its bottom can be removed from the LED lamp board 21 for replacement.

[0032] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. An LED lamp that is easy to replace LED lamp beads, comprising a housing (1) and a mounting plate (16), characterized in that: A mounting plate (16) is welded inside the housing (1), an LED lamp board (21) is fixedly connected inside the mounting plate (16), a plurality of lamp holders (10) are embedded inside the LED lamp board (21), a light-emitting lamp bead (20) is fixedly connected to the middle position of the lamp holder (10), a limiting plate (12) is pressed on the outside of the light-emitting lamp bead (20), a lamp groove (15) is provided in the middle of the limiting plate (12), the light-emitting lamp bead (20) protrudes from the lamp groove (15), and a mounting plate is provided at the top of the lamp holder (10). A mounting groove (11) is provided, a limiting plate (12) is clamped at the mounting groove (11), the limiting plate (12) covers the outside of the light-emitting lamp beads (20), buckle blocks (14) are welded on both sides of each group of light-emitting lamp beads (20) of the LED lamp board (21), corresponding buckle holes (13) are provided in the limiting plate (12), the buckle holes (13) are buckled on the outside of the buckle blocks (14), and the light-emitting lamp beads (20) are respectively provided with clamping grooves (22), and the clamping grooves (22) are respectively abutted with clamping rods (9).

2. The LED lamp with easy replacement of LED lamp beads according to claim 1, characterized in that: The right side of the LED light board (21) is electrically connected to a wire (18), the wire (18) extends outward and is connected to a chipset (17), the chipset (17) is fixed to the right side of the exterior of the housing (1), and a conductive terminal (19) is provided on the right side of the chipset (17).

3. The LED lamp with easy replacement of LED lamp beads according to claim 1, characterized in that: Seven groups of the light-emitting lamp beads (20) are arranged on the LED lamp board (21), and the light-emitting lamp beads (20) are distributed horizontally at equal intervals.

4. The LED lamp with easy replacement of LED lamp beads according to claim 1, characterized in that: The outer wall of the clamp rod (9) and the inner wall of the shell (1) are both fixedly bonded with cushion blocks (7), and springs (8) are fixedly connected between the cushion blocks (7). Four groups of springs (8) are respectively arranged on both sides of the shell (1).

5. The LED lamp with easy replacement of LED lamp beads according to claim 1, characterized in that: The clamping rods (9) are provided in two groups and are symmetrically distributed about the horizontal center line of the mounting plate (16).

6. The LED lamp with easy replacement of LED lamp beads according to claim 1, characterized in that: The left side of the clamp rod (9) is fixedly connected to a lever (6), the left side of the housing (1) is provided with a slot (4), a diffuser plate (2) is transversely inserted into the slot (4), and a positioning hole (5) is provided at the same position on the left side of the housing (1) and in the lever (6), a cross pin is inserted into the positioning hole (5).

7. The LED lamp with easy replacement of LED lamp beads according to claim 6, characterized in that: The diffuser plate (2) and the four corners of the housing (1) are respectively fixed with fixing screws (3); the diffuser plate (2) covers the outside of the light-emitting lamp bead (20) and does not contact the light-emitting lamp bead (20); the diffuser plate (2) is a plate made of PET reflective material.

8. The LED lamp with easy replacement of LED lamp beads according to claim 1, characterized in that: The housing (1) is a metal component made of aluminum alloy.