Novel electric heating steam generator
By introducing an emission collection mechanism into the electric heating steam generator, the problem of direct discharge of wastewater and condensate is solved, and the dual effects of environmental protection and stable operation of equipment are achieved.
Patent Information
- Application Number
- CN202421157242.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-26
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-26
AI Technical Summary
The existing electric heating steam generators lack emission collection mechanisms, causing wastewater and condensate to flow directly into the soil or water source, causing environmental pollution and safety risks.
A new electric heating steam generator including a discharge collection mechanism is designed, which includes a discharge pipe, a temperature insulation cotton, a discharge valve and a collection box for efficient collection and discharge of wastewater and condensate, and through water supply, heating, and safety Protection and testing mechanisms ensure the stable operation of the equipment.
The reasonable discharge of wastewater and condensate water is achieved, environmental pollution and safety risks are reduced, and the stable operation and efficient performance of the equipment are ensured.
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Figure CN222256478U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of heat energy conversion, and in particular relates to a novel electric heating steam generator. Background Art
[0002] Electric steam generator, also known as inspection-free small electric steam boiler, micro electric steam boiler, etc., is a micro boiler that automatically replenishes water and heats, and continuously produces low-pressure steam. It is an integrated set of small water tank, water replenishment pump, and control operation system. It does not require complicated installation, just connect the water source and power supply.
[0003] At present, a new type of electric heating steam generator does not have a discharge collection mechanism. Wastewater and condensate will flow directly into the soil or water source without being collected and discharged, causing environmental pollution, destroying the balance of the ecosystem, and posing potential risks to biological and environmental health. At the same time, uncollected condensate will accumulate around the equipment, increasing safety risks such as slips and fires. Utility Model Content
[0004] The technical problem to be solved by the utility model is that: without a discharge collection mechanism, wastewater and condensate are not collected and discharged and will directly flow into the soil or water source, causing environmental pollution, destroying the balance of the ecosystem, and posing potential risks to biological and environmental health.
[0005] The technical solution adopted by the utility model to solve its technical problems is: a new type of electric heating steam generator, including a generator body, a discharge collection mechanism and a placement box, the discharge collection mechanism is arranged at the bottom of the generator body, the discharge collection mechanism includes a discharge pipe, thermal insulation cotton, a discharge valve and a collection box, the discharge pipe is fixedly installed at the bottom of the placement box and extends through the generator body to its bottom, the thermal insulation cotton is sleeved on the outer surface of the discharge pipe, the discharge valve is fixedly installed at the bottom of the front side of the discharge pipe, and the collection box is movably connected to the bottom of the discharge pipe and movably connected to the generator body.
[0006] As a preferred technical solution of the present utility model, a water supply mechanism is provided at the top of the left side surface of the generator body, and the water supply mechanism includes a water tank, a water injection port, a water pump and a water inlet pipe. The water tank is fixedly installed on the top of the left side surface of the generator body, the water injection port is opened at the top of the water tank, the water pump is fixedly installed on the top of the left side of the inner cavity of the generator body, and the water inlet pipe is fixedly installed on the inner side of the water pump and extends to the inner side of the placement box.
[0007] As a preferred technical solution of the utility model, a heating mechanism is provided at the bottom of the inner cavity of the generator body, and the heating mechanism includes a fixed plate and an electric heating tube. The fixed plate is fixedly installed at the left and right ends of the bottom of the inner cavity of the generator body, and the electric heating tube is fixedly installed on the inner side of the fixed plate.
[0008] As a preferred technical solution of the utility model, a safety protection mechanism is arranged on the right side of the generator body, and the safety protection mechanism includes an exhaust pipe, a safety valve, a valve stem and a gate plate. The exhaust pipe is fixedly installed on the top of the right side surface of the generator body, the safety valve is movably connected to the front side of the exhaust pipe, the valve stem is fixedly connected to the bottom of the safety valve and passes through the exhaust pipe, the valve stem passes through and is movably connected to the exhaust pipe, and the gate plate is movably connected to the inner side of the exhaust pipe and fixedly connected to the valve stem.
[0009] As a preferred technical solution of the utility model, the inner cavity of the exhaust pipe is provided with a sealing mechanism, and the sealing mechanism includes a sealing strip and sealing cotton. The sealing strip is fixedly installed in the inner cavity of the exhaust pipe, and the sealing cotton is fixedly installed on the inner surface of the sealing strip. The sealing cotton is movably connected to the gate plate.
[0010] As a preferred technical solution of the present utility model, a detection mechanism is provided at the bottom of the left side of the generator body, and the detection mechanism includes a pressure gauge, a thermometer and a sensor. The pressure gauge is fixedly mounted on the front of the bottom right side of the generator body, the thermometer is fixedly mounted on the back of the bottom right side of the generator body, and the sensor is fixedly mounted on the top of the back of the inner cavity of the generator body.
[0011] As a preferred technical solution of the utility model, a conveying mechanism is arranged on the top of the generator body, and the conveying mechanism includes a steam absorption device, a transport pipe and a sealing gasket. The steam absorption device is fixedly installed on the top of the inner cavity of the generator body, the transport pipe is fixedly installed on the top of the generator body, the transport pipe is fixedly connected to the steam absorption device, and the sealing gasket is fixedly installed on the bottom of the transport pipe and fixedly connected to the generator body.
[0012] As an optimal technical solution of the utility model, the left and right sides of the placement box are fixedly connected with connecting columns, the connecting columns are fixedly connected to the generator body, a glass window is fixedly installed on the front of the generator body, and an inspection cover is fixedly connected to the back of the generator body. The surfaces around the inspection cover are threadedly connected with cover bolts, and the cover bolts are threadedly connected to the generator body.
[0013] Compared with the related art, the novel electric heating steam generator provided by the utility model has the following beneficial effects:
[0014] 1. This new type of electric heating steam generator can effectively realize the function of discharging wastewater and condensate from the bottom of the generator during use by setting a discharge collection mechanism, ensuring that the wastewater and condensate can be reasonably discharged outside the equipment. The discharge valve is used to control the discharge flow of wastewater and condensate, and is opened or closed as needed to achieve reasonable discharge.
[0015] 2. This new type of electric heating steam generator can effectively realize that the device has a system consisting of a water pump and a water inlet pipe during use, by setting a water supply mechanism, which can ensure a stable and reliable supply of heating water to ensure that the equipment obtains sufficient heating water during use, while ensuring normal operation and high efficiency performance to meet the needs of users at this stage. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure provided by an embodiment of the utility model;
[0017] Figure 2 It is a side view of the overall structure provided by the embodiment of the utility model;
[0018] Figure 3 It is a schematic diagram of the partial structure of the discharge and collection mechanism provided by the embodiment of the utility model;
[0019] Figure 4 It is a cross-sectional view of the generator body structure provided by an embodiment of the utility model;
[0020] Figure 5 It is a cross-sectional view of the exhaust duct structure provided by an embodiment of the utility model.
[0021] Explanation of the markings in the figure: 1. Generator body; 2. Discharge and collection mechanism; 201. Discharge pipeline; 202. Insulation cotton; 203. Discharge valve; 204. Collection box; 3. Water supply mechanism; 301. Water tank; 302. Water inlet; 303. Water pump; 304. Water inlet pipeline; 4. Heating mechanism; 401. Fixing plate; 402. Electric heating tube; 5. Safety protection mechanism; 501. Exhaust pipeline; 502. Safety valve; 503. Valve stem; 504. Gate; 6. Sealing mechanism; 601. Sealing strip; 602. Sealing cotton; 7. Detection mechanism; 701. Pressure gauge; 702. Thermometer; 703. Sensor; 8. Conveying mechanism; 801. Steam suction equipment; 802. Transport pipeline; 803. Sealing pad; 9. Placement box; 10. Connecting column; 11. Inspection cover; 12. Cover bolt; 13. Glass window. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] like Figures 1 to 5As shown, the utility model provides a new type of electric heating steam generator, including a generator body 1, a discharge collection mechanism 2 and a placement box 9, the discharge collection mechanism 2 is arranged at the bottom of the generator body 1, the discharge collection mechanism 2 includes a discharge pipe 201, thermal insulation cotton 202, a discharge valve 203 and a collection box 204, the discharge pipe 201 is fixedly installed at the bottom of the placement box 9 and extends through the generator body 1 to its bottom, the thermal insulation cotton 202 is sleeved on the outer surface of the discharge pipe 201, the discharge valve 203 is fixedly installed at the bottom of the front side of the discharge pipe 201, and the collection box 204 is movably connected to the bottom of the discharge pipe 201 and is movably connected to the generator body 1.
[0024] refer to Figure 1 , Figure 2 , Figure 4 and Figure 5 A water supply mechanism 3 is provided at the top of the left side surface of the generator body 1, and the water supply mechanism 3 includes a water tank 301, a water injection port 302, a water pump 303 and a water inlet pipe 304. The water tank 301 is fixedly installed at the top of the left side surface of the generator body 1, and the water injection port 302 is opened at the top of the water tank 301. The water pump 303 is fixedly installed at the top of the left side of the inner cavity of the generator body 1. The water inlet pipe 304 is fixedly installed on the inner side of the water pump 303 and extends to the inner side of the placement box 9. A heating mechanism 4 is provided at the bottom of the inner cavity of the generator body 1. The heating mechanism 4 includes a fixing plate 401 and an electric heating tube 402. The fixing plate 401 is fixedly installed at the bottom of the inner cavity of the generator body 1 The left and right ends of the generator body 1 have an electric heating tube 402 fixedly mounted on the inner side of the fixed plate 401. A safety protection mechanism 5 is arranged on the right side of the generator body 1. The safety protection mechanism 5 comprises an exhaust pipe 501, a safety valve 502, a valve stem 503 and a gate plate 504. The exhaust pipe 501 is fixedly mounted on the top of the right side surface of the generator body 1. The safety valve 502 is movably connected to the front side of the exhaust pipe 501. The valve stem 503 is fixedly connected to the bottom of the safety valve 502 and passes through the exhaust pipe 501. The valve stem 503 passes through the exhaust pipe 501 and is movably connected. The gate plate 504 is movably connected to the inner side of the exhaust pipe 501 and is fixedly connected to the valve stem 503.
[0025] The above scheme is adopted: through the setting of the water injection port 302, it is convenient to add the water that needs to be heated into the water tank 301, through the setting of the water tank 301, the required water can be stored, through the setting of the water pump 303, the water in the water tank 301 can be pumped out, and enter the placement box 9 through the water inlet pipe 304 to wait for heating and vaporization, through the setting of the fixing plate 401, the electric heating tube 402 can be fixed and installed, through the setting of the electric heating tube 402, the water inside the placement box 9 is heated and converted into steam, through the setting of the exhaust pipe 501, when the pressure or stability inside the device is too high, the exhaust pipe 501 will discharge part of the steam inside the device to avoid excessive pressure inside the device, and through the setting of the safety valve 502, it is convenient to control the movement of the valve stem 503 and the gate plate 504.
[0026] refer to Figure 1 , Figure 2 , Figure 4 and Figure 5 The inner cavity of the exhaust duct 501 is provided with a sealing mechanism 6, and the sealing mechanism 6 includes a sealing strip 601 and a sealing cotton 602. The sealing strip 601 is fixedly installed in the inner cavity of the exhaust duct 501, and the sealing cotton 602 is fixedly installed on the inner surface of the sealing strip 601. The sealing cotton 602 is movably connected with the gate 504. A detection mechanism 7 is provided at the bottom of the left side of the generator body 1. The detection mechanism 7 includes a pressure gauge 701, a thermometer 702 and a sensor 703. The pressure gauge 701 is fixedly installed on the front of the bottom right side of the generator body 1, the thermometer 702 is fixedly installed on the back of the bottom right side of the generator body 1, and the sensor 703 is fixedly installed on the top of the back of the inner cavity of the generator body 1. The top of the generator body 1 is provided with a conveying mechanism 8, and the conveying mechanism 8 It includes a steam absorption device 801, a transportation pipeline 802 and a sealing gasket 803. The steam absorption device 801 is fixedly installed on the top of the inner cavity of the generator body 1, the transportation pipeline 802 is fixedly installed on the top of the generator body 1, the transportation pipeline 802 is fixedly connected to the steam absorption device 801, the sealing gasket 803 is fixedly installed on the bottom of the transportation pipeline 802 and is fixedly connected to the generator body 1, the left and right sides of the placement box 9 are fixedly connected with connecting columns 10, the connecting columns 10 are fixedly connected to the generator body 1, a glass window 13 is fixedly installed on the front of the generator body 1, and an inspection cover plate 11 is fixedly connected to the back of the generator body 1. The surfaces around the inspection cover plate 11 are threadedly connected with cover plate bolts 12, and the cover plate bolts 12 are threadedly connected to the generator body 1.
[0027] The above scheme is adopted: through the setting of sealing strip 601 and sealing cotton 602, the sealing of exhaust pipe 501 is ensured to prevent gas leakage; through the setting of sensor 703, the pressure and temperature in the steam generation process are monitored and transmitted back to pressure gauge 701 and thermometer 702 for more intuitive display; through the setting of steam suction equipment 801, the steam generated by heating is extracted from the inner cavity of generator body 1 into transport pipe 802, and through the setting of transport pipe 802, it is usually connected to the place where it needs to be transported.
[0028] Working principle:
[0029] When in use, first add the required water to the water tank 301 through the water injection port 302, and use the water pump 303 to draw the water in the water tank 301 into the placement box 9 through the water inlet pipe 304, start the electric heating tube 402, and use the electric heating tube 402 to regionally heat the water inside the placement box 9, and use the sensor 703 to monitor the pressure and temperature during the steam generation process. When the pressure and temperature inside the device are too high, exceeding the required standard, turn the safety valve 502, open the gate 504 through the safety valve 502, and discharge part of the steam to avoid excessive pressure inside the device, start the steam absorption device 801, and use the steam absorption device 801 to extract the steam generated by heating from the inner cavity of the generator body 1 into the transportation pipe 802, and the transportation pipe 802 is usually connected to the place where it needs to be transported. After the steam is processed, open the discharge valve 203, and the waste water and condensate inside the placement box 9 enter the collection box 204 through the discharge pipe 201 for reasonable discharge.
[0030] To sum up: the discharge pipe 201, insulation cotton 202, discharge valve 203 and collection box 204 contained in the discharge and collection mechanism 2 can enable the equipment to discharge wastewater and condensate from the bottom of the generator during use, ensuring that the wastewater and condensate can be reasonably discharged outside the equipment. The discharge valve 203 is used to control the discharge flow of wastewater and condensate, and is opened or closed as needed to achieve reasonable discharge. The water tank 301, water injection port 302, water pump 303 and water inlet pipe 304 contained in the water supply mechanism 3 can enable the equipment to have a system composed of water pump 303 and water inlet pipe 304 during use. It can ensure a stable and reliable supply of heating water to ensure that the equipment obtains sufficient heating water during use, while ensuring normal operation and high efficiency.
[0031] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device;
[0032] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents;
[0033] The above description only describes the specific implementation methods of the utility model. Various examples do not limit the essential content of the utility model. Ordinary technicians in the relevant technical field can modify or deform the specific implementation methods described above after reading the description without departing from the essence and scope of the utility model.
Claims
1. A novel electric heating steam generator, comprising a generator body (1), a discharge collection mechanism (2) and a storage box (9), characterized in that: The discharge collection mechanism (2) is arranged at the bottom of the generator body (1), and comprises a discharge pipe (201), thermal insulation cotton (202), a discharge valve (203) and a collection box (204); the discharge pipe (201) is fixedly installed at the bottom of the placement box (9) and passes through the generator body (1) and extends to the bottom thereof; the thermal insulation cotton (202) is sleeved on the outer surface of the discharge pipe (201); the discharge valve (203) is fixedly installed at the bottom of the front side of the discharge pipe (201); and the collection box (204) is movably connected to the bottom of the discharge pipe (201) and is movably connected to the generator body (1).
2. A novel electric heating steam generator according to claim 1, characterized in that: A water supply mechanism (3) is provided at the top of the left side surface of the generator body (1), and the water supply mechanism (3) comprises a water tank (301), a water injection port (302), a water pump (303) and a water inlet pipe (304). The water tank (301) is fixedly mounted at the top of the left side surface of the generator body (1), the water injection port (302) is opened at the top of the water tank (301), the water pump (303) is fixedly mounted at the top of the left side of the inner cavity of the generator body (1), and the water inlet pipe (304) is fixedly mounted on the inner side of the water pump (303) and extends to the inner side of the placement box (9).
3. A novel electric heating steam generator according to claim 1, characterized in that: A heating mechanism (4) is provided at the bottom of the inner cavity of the generator body (1), and the heating mechanism (4) comprises a fixing plate (401) and an electric heating tube (402), wherein the fixing plate (401) is fixedly mounted at the left and right ends of the bottom of the inner cavity of the generator body (1), and the electric heating tube (402) is fixedly mounted on the inner side of the fixing plate (401).
4. A novel electric heating steam generator according to claim 1, characterized in that: A safety protection mechanism (5) is arranged on the right side of the generator body (1), and the safety protection mechanism (5) comprises an exhaust pipe (501), a safety valve (502), a valve stem (503) and a gate plate (504); the exhaust pipe (501) is fixedly mounted on the top of the right side surface of the generator body (1); the safety valve (502) is movably connected to the front side of the exhaust pipe (501); the valve stem (503) is fixedly connected to the bottom of the safety valve (502) and passes through the exhaust pipe (501); the valve stem (503) passes through the exhaust pipe (501) and is movably connected; and the gate plate (504) is movably connected to the inner side of the exhaust pipe (501) and is fixedly connected to the valve stem (503).
5. A novel electric heating steam generator according to claim 4, characterized in that: The inner cavity of the exhaust duct (501) is provided with a sealing mechanism (6), and the sealing mechanism (6) comprises a sealing strip (601) and sealing cotton (602). The sealing strip (601) is fixedly installed in the inner cavity of the exhaust duct (501), and the sealing cotton (602) is fixedly installed on the inner surface of the sealing strip (601). The sealing cotton (602) is movably connected to the gate plate (504).
6. A novel electric heating steam generator according to claim 1, characterized in that: A detection mechanism (7) is provided at the bottom of the left side of the generator body (1), and the detection mechanism (7) comprises a pressure gauge (701), a thermometer (702) and a sensor (703). The pressure gauge (701) is fixedly mounted on the front side of the bottom of the right side of the generator body (1), the thermometer (702) is fixedly mounted on the back side of the bottom of the right side of the generator body (1), and the sensor (703) is fixedly mounted on the top of the back side of the inner cavity of the generator body (1).
7. A novel electric heating steam generator according to claim 1, characterized in that: A conveying mechanism (8) is arranged on the top of the generator body (1), and the conveying mechanism (8) comprises a steam absorbing device (801), a transport pipe (802) and a sealing gasket (803); the steam absorbing device (801) is fixedly installed on the top of the inner cavity of the generator body (1); the transport pipe (802) is fixedly installed on the top of the generator body (1); the transport pipe (802) is fixedly connected to the steam absorbing device (801); and the sealing gasket (803) is fixedly installed on the bottom of the transport pipe (802) and is fixedly connected to the generator body (1).
8. The novel electric heating steam generator according to claim 1 is characterized in that: The left and right sides of the placement box (9) are fixedly connected with connecting columns (10), and the connecting columns (10) are fixedly connected to the generator body (1). The front of the generator body (1) is fixedly installed with a glass window (13), and the back of the generator body (1) is fixedly connected with an inspection cover (11). The surface around the inspection cover (11) is threadedly connected with cover bolts (12), and the cover bolts (12) are threadedly connected to the generator body (1).