Air-cooled spiral water chilling unit with heating device

By introducing heating devices and cleaning components into the air-cooled spiral chiller unit, the scale problem and the difficulty of cleaning activated carbon plates are solved, rapid heating and efficient cleaning are achieved, and the practicality and life of the equipment are improved.

CN222257082UActive Publication Date: 2024-12-27HENENG PRECISION TECHNOLOGY (SHANDONG) CO LTD
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Patent Information

Application Number
CN202421117697.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2024-12-27
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

The existing air-cooled spiral chiller is prone to scale after long-term use, resulting in equipment damage, and the existing technology lacks a structure to clean activated carbon plates, which increases labor intensity and impracticality of the device.

Method used

An air-cooled spiral chiller unit with heating device was designed to drive the reciprocating screw and stirring blades through the motor drive belt to achieve rapid heating, and the cleaning components are driven by the eccentric wheel to clean the activated carbon plate, combining the water pump and condenser to quickly control the temperature. Ensure clean water and efficient operation of the installation.

Benefits of technology

The heating device is achieved while preventing scale from growing, improving the practicality and cleaning efficiency of the device, reducing the cost of cleaning activated carbon boards, and extending the service life and energy efficiency ratio of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of water chilling unit equipment, and discloses an air-cooled spiral water chilling unit with a heating device, which comprises a bottom plate, a heating box is fixedly connected to the upper surface of the bottom plate, a heat preservation sleeve is fixedly connected to the outer wall of the heating box, and a motor is fixedly connected to the outer wall of the heating box. An eccentric wheel is fixedly connected to the output end of the motor, a reciprocating screw rod is rotatably connected to the interior of the heating box, a heating wire is fixedly connected to the inner wall of the heating box, a hollow plate is in threaded connection to the outer wall of the reciprocating screw rod, the heating wire is slidably connected to the inner wall of the heating box, and stirring blades are rotatably connected to the upper surface of the hollow plate. According to the device, a motor is started to enable a belt to drive a reciprocating lead screw to enable stirring blades to rotate to rapidly heat hot water, meanwhile, an eccentric wheel drives a cleaning assembly on the outer wall of a connecting rod to be matched to rapidly clean an activated carbon plate, so that the effect of preventing scale breeding while heating is achieved, and the practicability of the device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of chiller equipment, in particular to an air-cooled spiral chiller with a heating device. Background Art

[0002] Air-cooled spiral chillers are refrigeration equipment used in industrial and commercial air conditioning systems. They achieve refrigeration by compressing, condensing and expanding the refrigerant through a spiral compressor. Its air-cooling design uses air to dissipate heat without using a water cooling system. Air-cooled spiral chillers with heating devices are used in cold environments or when a certain temperature range needs to be maintained to prevent the cooling water from freezing and damaging the equipment, ensuring that the system continues to operate efficiently.

[0003] In most cases, the existing air-cooled spiral chillers use a water source that is directly connected to the inside of the machine for cooling during use. However, after long-term use, a large amount of scale will be generated inside the machine, which will cause damage to the machine. Although the prior art filters the water source through a replaceable activated carbon plate before use, the activated carbon plate still needs to be replaced or cleaned after long-term use. However, the prior art does not have a structure for cleaning the activated carbon plate, which increases the labor intensity of the staff and the practicality of the device is poor. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides an air-cooled spiral chiller with a heating device, aiming to improve the problem in the prior art that the filter plate is used to filter the water source for a long time and still needs to be manually cleaned and replaced, resulting in poor practicality of the device.

[0005] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: an air-cooled spiral chiller with a heating device, comprising a base plate, the upper surface of the base plate is fixedly connected to a heating box, the outer wall of the heating box is fixedly connected to a heat preservation sleeve, the outer wall of the heating box is fixedly connected to a motor, the output end of the motor is fixedly connected to an eccentric wheel, a reciprocating screw rod is rotatably connected to the inside of the heating box, a heating wire is fixedly connected to the inner wall of the heating box, a hollow plate is threadedly connected to the outer wall of the reciprocating screw rod, the heating wire is slidably connected to the inner wall of the heating box, a stirring blade is rotatably connected to the upper surface of the hollow plate, a belt is arranged between the reciprocating screw rod and the eccentric wheel, a connecting rod is arranged on the upper surface of the eccentric wheel, a cleaning assembly is arranged on the outer wall of the connecting rod, a filter box is arranged on an adjacent side of the heating box, an activated carbon plate is slidably connected to the inside of the filter box, and a collection box is slidably connected to the inside of the filter box.

[0006] Furthermore, the cleaning assembly includes a sliding rod, which is rotatably connected to the outer wall of the connecting rod, which is slidably connected to the inside of the filter box, and the outer wall of the sliding rod is rotatably connected to a cleaning brush, which is slidably connected to the inside of the filter box, and the cleaning brush is slidably connected to the upper surface of the activated carbon plate.

[0007] Furthermore, an air-cooled chiller body is fixedly connected to the upper surface of the bottom plate, and a fixing plate is fixedly connected to the outer wall of the air-cooled chiller body.

[0008] Furthermore, a support leg is fixedly connected to the upper surface of the fixed plate, and the support leg is fixedly connected to the filter box.

[0009] Furthermore, a funnel is provided through the lower surface of the filter box, and the funnel is fixedly connected to the air-cooled chiller body.

[0010] Furthermore, a controller is fixedly connected to the upper surface of the base plate, a water pump is fixedly connected to one side of the outer wall of the air-cooled chiller body, a connecting pipe 1 is fixedly connected to the input end of the water pump, and a spiral pipe is fixedly connected to the output end of the water pump.

[0011] Furthermore, one end of the connecting pipe is arranged to penetrate the interior of the heating box, and the spiral pipe is fixedly connected to the outer wall of the air-cooled chiller body.

[0012] Furthermore, a condenser is fixedly connected to the upper surface of the bottom plate, a connecting pipe 2 is fixedly connected inside the condenser, one end of the connecting pipe 2 is fixedly connected to the spiral pipe, and the other end of the connecting pipe 2 is arranged to penetrate inside the heating box.

[0013] The utility model has the following beneficial effects:

[0014] 1. In the utility model, by starting the motor, the belt drives the reciprocating screw to rotate and drives the stirring blade to rotate, so that the hot water is heated evenly and quickly. At the same time, the eccentric wheel drives the cleaning component of the outer wall of the connecting rod to cooperate so that the activated carbon plate is cleaned, thereby achieving the effect of preventing scale from growing while heating the device, thereby improving the practicality of the device.

[0015] 2. In the utility model, by starting the water pump, the hot water in the heating box is quickly transferred to the inside of the spiral tube through the connecting pipe 1, so that the air-cooled chiller body is quickly heated up, and the hot water is refluxed through the connecting pipe 2 for reheating. When the temperature is high, the condenser is controlled by the controller to open and the hot water is cooled, thereby achieving the effect of quickly controlling the temperature and improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1This is a three-dimensional structural schematic diagram of an air-cooled spiral chiller with a heating device proposed by the utility model;

[0017] Figure 2 This is a schematic diagram of the disassembly of a collection box of an air-cooled spiral chiller with a heating device proposed by the utility model;

[0018] Figure 3 The utility model provides a schematic diagram of a hollow plate structure of an air-cooled spiral chiller with a heating device.

[0019] Legend:

[0020] 1. Bottom plate; 2. Heating box; 3. Insulation sleeve; 4. Motor; 5. Eccentric wheel; 6. Reciprocating screw rod; 7. Heating wire; 8. Hollow plate; 9. Stirring blade; 10. Belt; 11. Connecting rod; 12. Cleaning assembly; 1201. Sliding rod; 1202. Cleaning brush; 13. Filter box; 14. Activated carbon plate; 15. Air-cooled chiller body; 16. Fixed plate; 17. Support leg; 18. Funnel; 19. Collection box; 20. Controller; 21. Water pump; 22. Connecting pipe 1; 23. Spiral pipe; 24. Connecting pipe 2; 25. Condenser. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Reference Figure 1 , Figure 2 and Figure 3The utility model provides an embodiment: an air-cooled spiral chiller with a heating device, comprising a bottom plate 1, a heating box 2 is fixedly connected to the upper surface of the bottom plate 1, a heat preservation sleeve 3 is fixedly connected to the outer wall of the heating box 2, a motor 4 is fixedly connected to the outer wall of the heating box 2, an eccentric wheel 5 is fixedly connected to the output end of the motor 4, a reciprocating screw rod 6 is rotatably connected to the inside of the heating box 2, a heating wire 7 is fixedly connected to the inner wall of the heating box 2, a hollow plate 8 is threadedly connected to the outer wall of the reciprocating screw rod 6, the heating wire 7 is slidably connected to the inner wall of the heating box 2, a stirring blade 9 is rotatably connected to the upper surface of the hollow plate 8, and a belt 10 is arranged between the reciprocating screw rod 6 and the eccentric wheel 5. A connecting rod 11 is provided on the upper surface of the eccentric wheel 5, a cleaning assembly 12 is provided on the outer wall of the connecting rod 11, a filter box 13 is provided on the adjacent side of the heating box 2, an activated carbon plate 14 is slidably connected inside the filter box 13, and a collecting box 19 is slidably connected inside the filter box 13; the cleaning assembly 12 includes a sliding rod 1201, the sliding rod 1201 is rotatably connected to the outer wall of the connecting rod 11, the sliding rod 1201 is slidably connected to the inside of the filter box 13, the outer wall of the sliding rod 1201 is rotatably connected to a cleaning brush 1202, the cleaning brush 1202 is slidably connected to the inside of the filter box 13, and the cleaning brush 1202 is slidably connected to the upper surface of the activated carbon plate 14;

[0023] Specifically, the belt 10 is driven to rotate continuously by starting the motor 4; the other end of the belt 10 is connected to the reciprocating screw 6, so that the outer wall hollow plate 8 reciprocates; this design allows the mechanical energy to be efficiently transmitted to the hollow plate 8, thereby driving the stirring blade 9 to rotate rapidly; at the same time, when the heating wire 7 is energized, heat is generated, so that the water in the heating box 2 is rapidly heated; during the rotation of the stirring blade 9, the cold water in the heating box 2 is rapidly stirred, so that the water temperature rises rapidly, thereby improving the heating efficiency; at the same time, the operation of the motor 4 not only drives the rotation of the stirring blade 9, but also drives the connecting rod 11 on the outer wall of the eccentric wheel 5 to reciprocate; the connecting rod 11 is connected to the sliding rod 1201, and the other end of the sliding rod 1201 is provided with a cleaning brush 1202; during the operation of the motor 4, the cleaning brush 1202 can quickly clean the impurities on the outer wall of the activated carbon plate 14; finally, this device is also equipped with a collection box 19, which can effectively collect and treat impurities in the water source; this not only ensures the cleanliness of the water quality, but also reduces the cleaning cost of the activated carbon plate 14.

[0024] Reference Figure 1 , Figure 2 and Figure 3, an air-cooled chiller body 15 is fixedly connected to the upper surface of the bottom plate 1, and a fixed plate 16 is fixedly connected to the outer wall of the air-cooled chiller body 15; a support leg 17 is fixedly connected to the upper surface of the fixed plate 16, and the support leg 17 is fixedly connected to the filter box 13; a funnel 18 is provided on the lower surface of the filter box 13, and the funnel 18 is fixedly connected to the air-cooled chiller body 15; a controller 20 is fixedly connected to the upper surface of the bottom plate 1, a water pump 21 is fixedly connected to one side of the outer wall of the air-cooled chiller body 15, a connecting pipe 22 is fixedly connected to the input end of the water pump 21, and a spiral tube 23 is fixedly connected to the output end of the water pump 21; one end of the connecting pipe 22 is penetrated and arranged inside the heating box 2, and the spiral tube 23 is fixedly connected to the outer wall of the air-cooled chiller body 15; a condenser 25 is fixedly connected to the upper surface of the bottom plate 1, and a connecting pipe 24 is fixedly connected to the inside of the condenser 25, one end of the connecting pipe 24 is fixedly connected to the spiral tube 23, and the other end of the connecting pipe 24 is penetrated and arranged inside the heating box 2;

[0025] Specifically, first, by starting the water pump 21, the hot water inside the heating box 2 is quickly transferred to the inside of the connecting pipe 22; the purpose of this step is to deliver the hot water to the outer wall of the air-cooled chiller body 15 as soon as possible so as to heat it; the design of the connecting pipe 22 should ensure smooth flow of water to avoid resistance loss; next, the hot water is transferred to the inside of the spiral tube 23 by the water pump 21; the design of the spiral tube 23 is conducive to enhancing the flow stability of the hot water, so that it can achieve a fast and uniform heating effect during the transmission process; in this way, the outer wall of the air-cooled chiller body 15 can achieve the required heating effect in a short time; during the heating process, when the temperature inside the heating box 2 is high, the condenser 25 can be controlled by the controller 20; after the condenser 25 is turned on, the hot water will cool down rapidly when passing through the condenser 25, thereby avoiding overheating; this design enables the air-cooled chiller to achieve efficient operation in both heating and cooling processes, thereby improving the service life and energy efficiency of the equipment.

[0026] Working principle: when the unit needs to be heated, the belt 10 is driven by the motor 4 to drive the reciprocating screw rod 6 and the outer wall hollow plate 8 to reciprocate, and the movement of the hollow plate 8 can quickly drive the stirring blade 9 to rotate, and the heating wire 7 is turned on at the same time to heat the water inside the heating box 2, and the stirring blade 9 can quickly stir and heat the cold water inside the heating box 2, and the motor 4 drives the outer wall connecting rod 11 of the eccentric wheel 5 to reciprocate, and the connecting rod 11 drives the sliding rod 1201 to make the cleaning brush 1202 quickly clean the impurities on the outer wall of the activated carbon plate 14, and the collection box 19 can collect and process the impurities in the water source;

[0027] Secondly, after the water source inside the heating box 2 is quickly heated, the hot water inside the heating box 2 is quickly transferred to the inside of the connecting pipe 1 22 by starting the water pump 21, and then transferred to the inside of the spiral tube 23 by the water pump 21. The spiral tube 23 quickly and evenly transfers the hot water to the outer wall of the air-cooled chiller body 15 for heating treatment. At this time, it flows back to the inside of the heating box 2 through the connecting pipe 24 for reheating. When the temperature inside the heating box 2 is high, the condenser 25 is controlled to be turned on by the controller 20, and the hot water is quickly cooled down by the condenser 25, thereby achieving the effect of easy temperature control.

[0028] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An air-cooled spiral chiller with a heating device, comprising a bottom plate (1), characterized in that: The upper surface of the bottom plate (1) is fixedly connected to a heating box (2), the outer wall of the heating box (2) is fixedly connected to a heat-insulating sleeve (3), the outer wall of the heating box (2) is fixedly connected to a motor (4), the output end of the motor (4) is fixedly connected to an eccentric wheel (5), the interior of the heating box (2) is rotatably connected to a reciprocating screw rod (6), the inner wall of the heating box (2) is fixedly connected to a heating wire (7), the outer wall of the reciprocating screw rod (6) is threadedly connected to a hollow plate (8), and the heating wire (7) is slidably connected to the heating box. The inner wall of the box (2), the upper surface of the hollow plate (8) is rotatably connected with a stirring blade (9), a belt (10) is arranged between the reciprocating screw (6) and the eccentric wheel (5), a connecting rod (11) is arranged on the upper surface of the eccentric wheel (5), and a cleaning component (12) is arranged on the outer wall of the connecting rod (11), a filter box (13) is arranged on an adjacent side of the heating box (2), an activated carbon plate (14) is slidably connected inside the filter box (13), and a collection box (19) is slidably connected inside the filter box (13).

2. The air-cooled spiral chiller with a heating device according to claim 1, characterized in that: The cleaning assembly (12) includes a sliding rod (1201), wherein the sliding rod (1201) is rotatably connected to the outer wall of the connecting rod (11), and the sliding rod (1201) is slidably connected to the inside of the filter box (13). The outer wall of the sliding rod (1201) is rotatably connected to a cleaning brush (1202), and the cleaning brush (1202) is slidably connected to the inside of the filter box (13). The cleaning brush (1202) is slidably connected to the upper surface of the activated carbon plate (14).

3. The air-cooled spiral chiller with a heating device according to claim 2, characterized in that: An air-cooled chiller body (15) is fixedly connected to the upper surface of the bottom plate (1), and a fixing plate (16) is fixedly connected to the outer wall of the air-cooled chiller body (15).

4. The air-cooled spiral chiller with a heating device according to claim 3, characterized in that: A support leg (17) is fixedly connected to the upper surface of the fixing plate (16), and the support leg (17) is fixedly connected to the filter box (13).

5. The air-cooled spiral chiller with a heating device according to claim 4, characterized in that: A funnel (18) is provided through the lower surface of the filter box (13), and the funnel (18) is fixedly connected to the air-cooled chiller body (15).

6. The air-cooled spiral chiller with a heating device according to claim 5, characterized in that: A controller (20) is fixedly connected to the upper surface of the base plate (1), a water pump (21) is fixedly connected to one side of the outer wall of the air-cooled chiller body (15), a connecting pipe (22) is fixedly connected to the input end of the water pump (21), and a spiral tube (23) is fixedly connected to the output end of the water pump (21).

7. The air-cooled spiral chiller with a heating device according to claim 6, characterized in that: One end of the connecting pipe (22) is arranged to penetrate the interior of the heating box (2), and the spiral pipe (23) is fixedly connected to the outer wall of the air-cooled chiller body (15).

8. The air-cooled spiral chiller with a heating device according to claim 7, characterized in that: A condenser (25) is fixedly connected to the upper surface of the bottom plate (1), and a second connecting pipe (24) is fixedly connected inside the condenser (25). One end of the second connecting pipe (24) is fixedly connected to the spiral tube (23), and the other end of the second connecting pipe (24) is arranged to penetrate inside the heating box (2).