Hot air drying device of cylinder body cleaning machine
By introducing a flip roller and a blowing mechanism into the cylinder cleaning machine, combined with flip and blowing technology, the problems of poor cylinder drying effect and poor model compatibility are solved, and efficient cylinder drying and cost reduction are achieved.
Patent Information
- Application Number
- CN202420307717.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-19
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-02-19
AI Technical Summary
During the drying process, the existing cylinder cleaning machines have poor drying effect in part of the position due to the holes and cavity structure of the cylinder, and the compatibility of different models is poor. The positions of the air knives and nozzles need to be frequently adjusted, which increases production costs.
A hot air drying device of a cylinder cleaning machine including a flip roller and a blow drying mechanism is designed. By combining the flip roller and a blow drying mechanism, the cylinder is flipped and blow drying with a flip roller and a jig, and the inside is blown from various angles. Moisture, compatible with multiple models, and optimized fixture design to reduce production costs.
It realizes effective blow-drying of moisture inside the cylinder, improves the quality of workpieces, reduces production costs, reduces fixture failure rate and maintenance complexity, and improves production efficiency.
Smart Images

Figure CN222257539U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a drying device, in particular to a hot air drying device of a cylinder cleaning machine. Background Art
[0002] The existing cylinder body needs to be dried after cleaning. Generally, the workpiece enters the drying station via a roller conveyor. After the sensor detects that the workpiece is in place, the cylinder body is pressed by a clamp, and then hot air is blown through the wind knife and nozzle of the drying station to dry the cylinder body. After the blowing time is up, the clamp is released and the workpiece flows into the next station. However, since the cylinder body has holes and cavities, the retained water is not easily dried by hot air. Although the position of the air duct and nozzle is adjusted to make it possible to blow hot air into the holes and cavities as much as possible, the drying effect is still poor in some positions, affecting the next process. In addition, since the holes and cavities of different models are different, different wind knives and nozzles need to be arranged for different models, and the compatibility of the drying stations is poor.
[0003] Therefore, it is necessary to provide an improved technical solution to address the above-mentioned deficiencies in the prior art. Utility Model Content
[0004] The purpose of the utility model is to provide a hot air drying device for a cylinder cleaning machine, which can be turned over and dried during the cylinder drying process, thereby solving the problem that some parts of the cylinder cannot be dried, and at the same time can be compatible with multiple machine models to reduce production costs.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A hot air drying device for a cylinder cleaning machine, comprising a turning roller and a blower mechanism arranged around the turning roller;
[0007] The turning roller is fixedly connected to the turning mechanism, and the turning mechanism drives the turning roller to rotate; the turning mechanism is provided with a clamp corresponding to the turning roller.
[0008] According to one embodiment of the utility model, the flipping mechanism includes a driving turntable, a driven gear is fixedly provided on the side of the driving turntable, the driven gear is meshed with the driving gear, and the driving gear is connected to the rotation driving device; the driving turntable and the driven gear are provided with a first through hole for the cylinder body to pass through.
[0009] According to one embodiment of the utility model, the flipping mechanism also includes a driven turntable, which is arranged opposite to the driving turntable; the two ends of the flipping roller are respectively fixedly connected to the driving turntable and the driven turntable; the driven turntable is provided with a second through hole for the cylinder body to pass through.
[0010] According to one embodiment of the utility model, the hot air drying device of the cylinder cleaning machine also includes a shell, and third through holes for the cylinder to pass through are provided on both sides of the shell, corresponding to the first through hole and the second through hole respectively; the driving turntable and the driven turntable are respectively arranged on two opposite inner walls of the shell, and the inner wall of the shell is provided with a plurality of supporting bearings corresponding to the outer periphery of the driving turntable and the driven turntable, and the supporting bearings and the driving turntable and the driven turntable can rotate relative to each other.
[0011] According to one embodiment of the utility model, the support bearing includes a support shaft passing through the side wall of the shell, and the support shaft is sequentially sleeved with a first sleeve, a second sleeve and a third sleeve; the second sleeve is arranged in the side wall of the shell, and the third sleeve is fixedly connected to the outer wall surface of the shell; the first sleeve is against the outer periphery of the driving turntable and the driven turntable.
[0012] According to an embodiment of the utility model, a limit plate is provided at one end of the support shaft located in the housing, and the limit plate is located on a side of the driving turntable and the driven turntable away from the second sleeve.
[0013] According to one embodiment of the present utility model, the rotation drive device includes a motor and a reducer.
[0014] According to an embodiment of the utility model, the air blowing mechanism includes a plurality of air knives arranged on the inner wall of the shell.
[0015] According to one embodiment of the utility model, an in-place sensor is provided on the inner wall of the shell.
[0016] According to one embodiment of the utility model, the clamp includes a mounting plate, a cylinder and a clamping plate; the mounting plate is arranged between the driving turntable and the driven turntable, the cylinder is fixed on the mounting plate, and the clamping plate is arranged at the end of the piston rod of the cylinder.
[0017] Compared with the prior art, the advantages and beneficial effects of the embodiments of the present invention are:
[0018] 1) The hot air drying device of the cylinder cleaning machine provided in the embodiment of the utility model allows the cylinder to be turned over during the drying process, so that the water retained inside can be poured out to the greatest extent, and the cylinder can be blown dry from all angles, which can solve the problem of part of the workpiece not being dried and improve the quality of the workpiece.
[0019] 2) The hot air drying device for the cylinder cleaning machine provided in the embodiment of the utility model is not restricted by the machine model, because the cylinder rotates together with the turning roller during the drying process, and is compatible with various machine models, thereby reducing production costs and eliminating the time required to adjust the position of the wind knife and nozzle for different machine models.
[0020] 3) The hot air drying device for the cylinder cleaning machine provided in the embodiment of the utility model has a clamp that can cooperate with the turning roller to clamp the cylinder, thereby optimizing the number of clamps, reducing the failure rate of the clamps, and improving the convenience of maintenance of the clamps. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The drawings constituting part of the present invention are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. Among them:
[0022] Figure 1 A schematic diagram of the structure of a hot air drying device for a cylinder cleaning machine provided by an embodiment of the utility model;
[0023] Figure 2 A schematic diagram of the appearance of a hot air drying device for a cylinder cleaning machine provided by another embodiment of the utility model;
[0024] Figure 3 A schematic diagram of the internal structure of a hot air drying device for a cylinder cleaning machine provided by another embodiment of the utility model;
[0025] Figure 4 A schematic diagram of the internal partial structure of a hot air drying device for a cylinder cleaning machine provided by another embodiment of the utility model;
[0026] Figure 5 A schematic diagram of a partial interior plan of a hot air drying device for a cylinder cleaning machine provided by another embodiment of the utility model;
[0027] Figure 6 A schematic structural diagram of a support bearing of a hot air drying device for a cylinder cleaning machine provided in an embodiment of the utility model.
[0028] Description of reference numerals:
[0029] 1. Turning roller; 2. Blowing mechanism; 21. Wind knife; 3. Turning mechanism; 31. Driving turntable; 311. First through hole; 32. Driven gear; 33. Driving gear; 34. Motor; 35. Speed reducer; 36. Driven turntable; 361. Second through hole; 4. Fixture; 41. Mounting plate; 42. Cylinder; 43. Clamp; 5. Shell; 51. Third through hole; 6. Support bearing; 60. Support shaft; 61. First sleeve; 62. Second sleeve; 63. Third sleeve; 64. Limit plate; 7. In-position sensor. DETAILED DESCRIPTION
[0030] The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments. Each example is provided by way of explanation of the present invention and does not limit the present invention. In fact, it will be clear to those skilled in the art that modifications and variations may be made in the present invention without departing from the scope or spirit of the present invention. For example, a feature shown or described as a part of one embodiment may be used in another embodiment to produce yet another embodiment. Therefore, it is desired that the present invention includes such modifications and variations within the scope of the appended claims and their equivalents.
[0031] In the description of the present invention, "first", "second" and similar words do not indicate any order, quantity or importance, but are only used to distinguish different components. "Include" or "comprising" and similar words mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, but do not exclude other elements or objects. The directions or positional relationships indicated by the terms "longitudinal", "transverse", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom" and the like are based on the directions or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and do not require that the present invention must be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention. The terms "connected", "connected" and "set" used in the present invention should be understood in a broad sense, for example, they can be fixedly connected or detachably connected; they can be directly connected or indirectly connected through an intermediate component; they can be wired electrical connections, radio connections, or wireless communication signal connections. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.
[0032] like Figure 1 As shown, an embodiment of the utility model provides a hot air drying device for a cylinder cleaning machine, comprising a turning roller 1 and a blower mechanism 2 arranged around the turning roller 1 .
[0033] The turning roller 1 is fixedly connected to a turning mechanism 3, and the turning mechanism 3 drives the turning roller 1 to rotate. The turning mechanism 3 is provided with a clamp 4 corresponding to the turning roller 1.
[0034] In actual operation, the hot air drying device for the cylinder cleaning machine provided by the embodiment of the utility model has the two ends of the turning roller 1 connected to the corresponding transport rollers of the production line to form a complete roller, or directly connect the upper and lower processes. The cylinder is transported to the turning roller 1 from the previous process through the transport roller, and the clamp 4 provided by the turning mechanism 3 cooperates with the turning roller 1 to clamp the cylinder, and then the turning mechanism 3 drives the turning roller 1 together with the cylinder fixed thereto to start turning over. During the turning process, the blower mechanism 2 blows air to the cylinder to dry it. Because the cylinder is turned over during the drying process, the water retained inside can be poured out to the greatest extent, and the cylinder can be blown dry from all angles, which can solve the problem of part of the workpiece not being dried. In addition, since the workpiece rotates together with the turning roller 1 during the drying process, it is not restricted by the machine model, can be compatible with various machine models, and reduces production costs.
[0035] like Figure 1 As shown, in one embodiment of the utility model, the flip mechanism 3 includes a driving turntable 31, a driven gear 32 is fixedly provided on the side of the driving turntable 31, the driven gear 32 is meshed with a driving gear 33, and the driving gear 33 is connected to a rotation driving device to drive the driving gear 33 to rotate, thereby driving the driving turntable 31 to rotate. Since the flip roller 1 is fixedly connected to the driving turntable 31, when the driving turntable 31 rotates, the flip roller 1 and the cylinder body fixed thereto by the clamp 4 can be driven to rotate synchronously. The rotation driving device can be a combination of a motor 34 and a reducer 35, the output shaft of the motor 34 is connected to the input shaft of the reducer 35, and the output shaft of the reducer 35 is fixedly connected to the driving gear 33. The driving turntable 31 and the driven gear 32 are provided with a first through hole 311 for the cylinder body to pass through, and the cylinder body can enter the flip roller 1 from the first through hole 311. In this embodiment, the driven gear 32 is annular, and only the first through hole 311 is provided on the driving rotary disk 31 .
[0036] Furthermore, in order to make the turning roller 1 rotate more smoothly during the turning process, Figure 1 As shown, the turning mechanism 3 further includes a driven turntable 36, which is arranged opposite to the driving turntable 31. The two ends of the turning roller 1 are fixedly connected to the driving turntable 31 and the driven turntable 36 respectively. The driven turntable 36 is provided with a second through hole 361 for the cylinder body to pass through. The cylinder body can enter the turning roller 1 from the first through hole 311, and after turning, blowing, drying and resetting, it can leave from the second through hole 361 to the transport roller of the next process.
[0037] In one embodiment of the present invention, Figure 2-Figure 5As shown, the hot air drying device of the cylinder cleaning machine also includes a shell 5, which covers the turning roller 1 and the blower mechanism 2, which can not only prevent external pollutants from entering the cylinder, but also save the blowing amount of the blower mechanism 2, especially when using hot air to dry, the temperature of the hot air can be maintained to improve the drying effect. The shell 5 is provided with third through holes 51 for the cylinder to pass through on both sides, which correspond to the first through hole 311 and the second through hole 361 respectively. The driving turntable 31 and the driven turntable 36 are respectively arranged on the two opposite inner walls of the shell 5, and the inner wall of the shell 5 is provided with a plurality of support bearings 6 corresponding to the outer periphery of the driving turntable 31 and the driven turntable 36, and the driving turntable 31 and the driven turntable 36 are supported and fixed on the inner wall of the shell 5 by each support bearing 6. The support bearing 6 can rotate relative to the driving turntable 31 and the driven turntable 36. When the driving turntable 31 and the driven turntable 36 rotate, the wear between the support bearing 6 can be reduced and the service life can be extended.
[0038] Specifically, if Figure 6 As shown, the support bearing 6 includes a support shaft 60 that penetrates the side wall of the housing 5, and the support shaft 60 is sequentially sleeved with a first sleeve 61, a second sleeve 62, and a third sleeve 63. The first sleeve 61, the second sleeve 62, and the third sleeve 63 can rotate around the support shaft 60. The second sleeve 62 is arranged in the side wall of the housing 5, and the third sleeve 63 is fixedly connected to the outer wall surface of the housing 5, and is used to fix the support bearing 6 on the side wall of the housing 5. The first sleeve 61 is against the outer periphery of the driving rotary disk 31 and the driven rotary disk 36, and is used to support the driving rotary disk 31 and the driven rotary disk 36, and realizes relative rotation between the first sleeve 61 and the driving rotary disk 31 and the driven rotary disk 36. In order to limit the axial displacement of the driving turntable 31 and the driven turntable 36 on the support shaft 60 , a limit plate 64 is provided at one end of the support shaft 60 located in the shell 5 . The limit plate 64 is located on the side of the driving turntable 31 and the driven turntable 36 away from the second sleeve 62 .
[0039] In one embodiment of the utility model, the blower mechanism 2 includes a plurality of air knives 21, which are arranged on the inner wall of the housing 5. The air knives 21 are connected to an air source, preferably a hot air source, to quickly dry the cylinder body. The hot air drying device for the cylinder cleaning machine provided by the utility model embodiment eliminates the original cleaning nozzle and some air knives, thereby reducing energy consumption.
[0040] In one embodiment of the utility model, the inner wall of the shell 5 is provided with an in-position sensor 7, which can detect whether the cylinder body enters the predetermined position on the turning roller 1. After the cylinder body is in position, the in-position sensor 7 sends a signal to start the turning and drying process.
[0041] In one embodiment of the utility model, the clamp 4 includes a mounting plate 41, a cylinder 42 and a clamping plate 43. The mounting plate 41 is arranged between the driving turntable 31 and the driven turntable 36, the cylinder 42 is fixedly arranged on the mounting plate 41, and the clamping plate 43 is arranged at the end of the piston rod of the cylinder 42, and is used to cooperate with the turning roller 1 to press the cylinder body. The hot air drying device of the cylinder cleaning machine provided by the utility model embodiment, because the turning roller 1 rotates together with the cylinder body, only one set of clamps is arranged above the turning roller 1 to cooperate with the turning roller 1 to clamp the cylinder body, and there is no need to arrange multiple sets of clamps, the internal space of the shell 5 is improved, and the production cost is reduced at the same time, and the convenience of maintenance is greatly improved.
[0042] Furthermore, the cylinder 42 is provided with a locking device. After the piston rod of the cylinder 42 extends out to press the workpiece, the locking device starts to work, and the workpiece will not fall during the flipping process together with the flip roller 1. After drying, the locking device is unlocked, the cylinder piston rod retreats to release the workpiece, and the drying process is completed.
[0043] In actual operation of the hot air drying device for the cylinder cleaning machine provided by the embodiment of the utility model, when the in-place sensor 7 detects that the workpiece is in place on the flip roller 1, the piston rod of the cylinder 42 extends downward to cooperate with the flip roller 1 to clamp the workpiece, and the wind knife 21 starts to blow air. After the blowing signal is activated, the motor 34 is started to rotate the driving turntable 31 and the driven turntable 36, synchronously driving the flip roller 1 and the workpiece to rotate, and the clamp 4 is also fixed on the driving turntable 31 and the driven turntable 36, so the clamp 4 also rotates with the driving turntable 31 and the driven turntable 36 to keep the workpiece clamped. When the workpiece rotates forward to a certain position, the sensor sends a signal, the motor 34 stops and then rotates in the reverse direction. During this process, the wind knife 21 will blow the workpiece with hot air in all directions. After the reverse rotation is completed, the motor 34 drives the flip roller 1 back to the initial position, and the workpiece completes one drying and begins to flow into the next station.
[0044] The above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. For those skilled in the art, the utility model may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A hot air drying device for a cylinder cleaning machine, characterized in that: It comprises a turning roller (1) and a blower structure (2) arranged around the turning roller (1); The turning roller (1) is fixedly connected to a turning mechanism (3), and the turning mechanism (3) drives the turning roller (1) to rotate; the turning mechanism (3) is provided with a clamp (4) corresponding to the turning roller (1).
2. The hot air drying device for a cylinder cleaning machine according to claim 1, characterized in that: The turning mechanism (3) comprises a driving turntable (31), a driven gear (32) is fixedly provided on the side of the driving turntable (31), the driven gear (32) is meshed with a driving gear (33), and the driving gear (33) is connected to a rotation driving device; the driving turntable (31) and the driven gear (32) are provided with a first through hole (311) for the cylinder body to pass through.
3. The hot air drying device for a cylinder cleaning machine according to claim 2, characterized in that: The turnover mechanism (3) further comprises a driven rotating disk (36), wherein the driven rotating disk (36) is arranged opposite to the driving rotating disk (31); the two ends of the turnover roller (1) are respectively fixedly connected to the driving rotating disk (31) and the driven rotating disk (36); and the driven rotating disk (36) is provided with a second through hole (361) for the cylinder body to pass through.
4. The hot air drying device for a cylinder cleaning machine according to claim 3, characterized in that: The invention also comprises a shell (5), wherein the shell (5) is provided with third through holes (51) on both sides thereof for the cylinder body to pass through, and the third through holes (51) correspond to the first through holes (311) and the second through holes (361) respectively; the driving rotary disk (31) and the driven rotary disk (36) are respectively arranged on two opposite inner walls of the shell (5); the inner wall of the shell (5) is provided with a plurality of supporting bearings (6) corresponding to the outer peripheries of the driving rotary disk (31) and the driven rotary disk (36); the supporting bearings (6) and the driving rotary disk (31) and the driven rotary disk (36) can rotate relative to each other.
5. The hot air drying device for a cylinder cleaning machine according to claim 4, characterized in that: The support bearing (6) comprises a support shaft (60) which is passed through the side wall of the housing (5); a first shaft sleeve (61), a second shaft sleeve (62) and a third shaft sleeve (63) are sequentially sleeved on the support shaft (60); the second shaft sleeve (62) is arranged in the side wall of the housing (5); the third shaft sleeve (63) is fixedly connected to the outer wall surface of the housing (5); the first shaft sleeve (61) abuts against the outer periphery of the driving rotating disk (31) and the driven rotating disk (36).
6. The hot air drying device for a cylinder cleaning machine according to claim 5, characterized in that: A limit plate (64) is provided at one end of the support shaft (60) located inside the housing (5), and the limit plate (64) is located on a side of the driving rotary disk (31) and the driven rotary disk (36) away from the second shaft sleeve (62).
7. The hot air drying device for a cylinder cleaning machine according to claim 2, characterized in that: The rotation driving device comprises a motor (34) and a reducer (35).
8. The hot air drying device for a cylinder cleaning machine according to claim 4, characterized in that: The air blowing mechanism (2) comprises a plurality of air knives (21) which are arranged on the inner wall of the shell (5).
9. The hot air drying device for a cylinder cleaning machine according to claim 4, characterized in that: An in-position sensor (7) is provided on the inner wall of the housing (5).
10. The hot air drying device for a cylinder cleaning machine according to claim 3, characterized in that: The clamp (4) comprises a mounting plate (41), a cylinder (42) and a clamping plate (43); the mounting plate (41) is arranged between the driving turntable (31) and the driven turntable (36), the cylinder (42) is fixed on the mounting plate (41), and the clamping plate (43) is arranged at the end of the piston rod of the cylinder (42).