Sludge ceramsite firing device

Abstract

The utility model relates to the technical field of sludge, and discloses a sludge ceramsite firing device which comprises a base, a firing furnace is arranged at the position, close to one side, of the top of the base, a first feeding hopper is inserted into the position, close to the front side, of the top of the firing furnace, a support is fixedly installed at the position, close to the front side, of the top of the firing furnace, and the first feeding hopper penetrates through the top of the support. A control panel is fixedly installed at the position, close to the rear side, of the top of the firing furnace, a knocking assembly is arranged on the front side of the firing furnace, and a conveying assembly is arranged at the position, close to the other side, of the top of the base. The power output shaft of the feeding motor rotates to drive the spiral conveying blade fixed to the shaft end of the power output shaft of the feeding motor to rotate, the added raw materials can be conveyed through the spiral conveying blade, the raw materials can be added into the first feeding hopper under guiding of the discharging pipe, manual adding with tools is not needed, the working intensity of workers is relieved, and the working efficiency is improved. The feeding efficiency of the device is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of sludge, in particular to a sludge ceramsite burning device. Background Art

[0002] Sludge is the solid sediment produced by the water and sewage treatment process; expanded clay, as the name suggests, is ceramic particles; the appearance of expanded clay is mostly round or elliptical spheres, but some imitation gravel expanded clay is not round or elliptical spheres, but irregular gravel; the firing device is the equipment used to fire particles.

[0003] When sludge expanded clay is fired, the raw materials need to be manually added into the firing equipment through the feed port. The position of the feed port is relatively high, and the raw materials are placed in a container on the ground. When adding the raw materials, the operator needs to bend down and lift the container to pour the raw materials into the firing equipment. This method increases the workload of the staff and reduces the efficiency of adding expanded clay.

[0004] Therefore, we proposed a sludge ceramsite burning device to solve the above-mentioned problems. Utility Model Content

[0005] The utility model aims to provide a sludge ceramsite firing device to solve the problem that the position of the feed port is relatively high, the raw materials are placed in a container on the ground, and when adding the raw materials, the operator needs to bend down and lift the container to pour the raw materials into the firing equipment. This method increases the work intensity of the staff and reduces the efficiency of ceramsite addition.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a sludge ceramsite firing device, comprising a base, a firing furnace is arranged near one side of the top of the base, a first feed hopper is plugged into the top of the firing furnace near the front side, a bracket is fixedly installed near the front side of the top of the firing furnace, and the first feed hopper passes through the top of the bracket, a control panel is fixedly installed near the rear side of the top of the firing furnace, a knocking assembly is arranged on the front side of the firing furnace, and a conveying assembly is arranged near the other side of the top of the base;

[0007] The conveying assembly includes a feeding motor located at the top of the base near the other side and a spiral conveying blade fixedly installed on the end of the power output shaft of the feeding motor. A cylinder is provided at the top of the base near the other side, and the spiral conveying blade is located in the inner cavity of the cylinder. The output end of the spiral conveying blade movably passes through one side of the inner cavity of the cylinder and is rotatably connected to the other side of the inner cavity of the cylinder. A second feed hopper is inserted at the top of the cylinder near the other side, and a discharge pipe is inserted at the bottom of the spiral conveying blade near one side.

[0008] Preferably, second legs are fixedly installed on both sides of the front and rear of the cylinder, and the bottoms of the second legs are fixedly connected to the base. A support frame is fixedly installed on the other side of the feeding motor, and the bottom of the support frame is fixedly connected to the base.

[0009] Preferably, the firing furnace is fixedly provided with a first support leg near both sides on the front and rear sides, a heating box is fixedly provided at the bottom of the firing furnace, a heating block is fixedly provided in the inner cavity of the heating box, a discharge pipe is plugged into the rear side of the firing furnace near the bottom, a percussion motor is fixedly provided at the middle position of the front side of the firing furnace, a special-shaped plate is fixedly provided at the bottom of the percussion motor, and the rear side of the special-shaped plate is fixedly connected to the rear side of the firing furnace, a mixing shaft is fixedly provided at the end of the power output shaft of the percussion motor, the rear end of the mixing shaft movably passes through the front side of the inner cavity of the firing furnace, and a plurality of mixing rods are fixedly provided at both sides of the mixing shaft.

[0010] Preferably, the knocking assembly includes an active column gear fixedly mounted on the outer periphery of the mixing shaft near the front end and a driven bevel gear meshed with the front side of the active column gear, a connecting rod is fixedly mounted at the top center of the driven bevel gear, an eccentric wheel is fixedly mounted on the top of the connecting rod, a sliding plate is provided on the rear side of the eccentric wheel, and the sliding plate is slidably connected to the top of the firing furnace, a knocking column is fixedly mounted on the rear side of the sliding plate, and the rear side of the knocking column is arranged to fit together with the first feed hopper.

[0011] Preferably, a support plate is rotatably connected to the outer periphery of the connecting rod near the middle position, and the rear side of the support plate is fixedly connected to the firing furnace.

[0012] Preferably, the rear side of the sliding plate is movably penetrated by limiting rods near both sides, the outer periphery of the limiting rod is movably sleeved with springs near the rear end, and the front and rear ends of the springs are respectively fixedly connected to the adjacent sliding plate and the adjacent firing furnace.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. Add materials through the second feed hopper, start the feeding motor, and the power output shaft of the feeding motor rotates to drive the spiral conveying blade fixed on the shaft end of the power output shaft of the feeding motor to rotate, so that the added raw materials can be transported through the spiral conveying blades, and the raw materials can be added to the first feed hopper under the guidance of the discharge pipe. There is no need for manual addition with the help of tools, which reduces the work intensity of the staff and improves the feeding efficiency of the device.

[0015] 2. With the rotation of the mixing shaft, the active cylindrical gear fixed on the mixing shaft can be rotated, and with the cooperation of the driven bevel gear, the connecting rod and the eccentric wheel, the sliding plate can be reciprocated back and forth on the firing furnace. The first feed hopper is knocked by the knocking column fixed on the sliding plate to avoid the raw materials from being blocked in the inner cavity of the first feed hopper, thereby improving the use effect of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;

[0017] Figure 2 It is a partial cross-sectional three-dimensional structural schematic diagram of the utility model;

[0018] Figure 3 It is a schematic diagram of the three-dimensional structure of the conveying component of the utility model;

[0019] Figure 4 For the utility model Figure 2 Enlarged view of point A in the middle.

[0020] In the figure: 1. base; 2. firing furnace; 21. first support leg; 22. heating box; 23. heating block; 24. knocking motor; 25. special-shaped plate; 26. mixing shaft; 27. mixing rod; 3. bracket; 4. first feed hopper; 5. control panel; 6. conveying assembly; 61. feeding motor; 611. support frame; 62. second feed hopper; 63. cylinder; 631. second support leg; 64. spiral conveying blade; 65. discharge pipe; 7. knocking assembly; 71. active column gear; 72. driven bevel gear; 73. connecting rod; 731. support plate; 74. eccentric wheel; 75. sliding plate; 751. limit rod; 752. spring; 76. knocking column. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Example 1: Please refer to Figure 1-4 A sludge ceramsite firing device comprises a base 1, a firing furnace 2 is arranged near one side of the top of the base 1, a first feed hopper 4 is plugged into the top of the firing furnace 2 near the front side, a bracket 3 is fixedly installed near the front side of the top of the firing furnace 2, and the first feed hopper 4 passes through the top of the bracket 3, a control panel 5 is fixedly installed near the rear side of the top of the firing furnace 2, a knocking component 7 is arranged on the front side of the firing furnace 2, and a conveying component 6 is arranged near the other side of the top of the base 1;

[0023] The conveying assembly 6 includes a feeding motor 61 located at the top of the base 1 near the other side and a spiral conveying blade 64 fixedly installed at the end of the power output shaft of the feeding motor 61. A cylinder 63 is provided near another place on the top of the base 1, and the spiral conveying blade 64 is located in the inner cavity of the cylinder 63. The output end of the spiral conveying blade 64 movably passes through one side of the inner cavity of the cylinder 63 and is rotatably connected to the other side of the inner cavity of the cylinder 63. A second feed hopper 62 is inserted at the top of the cylinder 63 near the other side, and a discharge pipe 65 is inserted at the bottom of the spiral conveying blade 64 near one side. Materials are added through the second feed hopper 62, and the feeding motor 61 is started. The power output shaft of the feeding motor 61 rotates to drive the spiral conveying blade 64 fixed at the end of the power output shaft of the feeding motor 61 to rotate, so that the added raw materials can be transported through the spiral conveying blade 64, and the raw materials can be added to the first feed hopper 4 under the guidance of the discharge pipe 65, without the need for manual addition with the help of tools, thereby reducing the work intensity of the staff and improving the efficiency of feeding the device.

[0024] Second legs 631 are fixedly installed near the front and rear sides of the cylinder 63, and the second legs 631 can support the cylinder 63. The bottoms of the second legs 631 are fixedly connected to the base 1. A support frame 611 is fixedly installed on the other side of the feeding motor 61, and the support frame 611 can support the feeding motor 61, and the bottom of the support frame 611 is fixedly connected to the base 1.

[0025] A first foot 21 is fixedly installed near both sides of the front and rear sides of the firing furnace 2, a heating box 22 is fixedly installed at the bottom of the firing furnace 2, a heating block 23 is fixedly installed in the inner cavity of the heating box 22, a discharge pipe is inserted near the bottom of the rear side of the firing furnace 2, a knocking motor 24 is fixedly installed at the middle position of the front side of the firing furnace 2, a special-shaped plate 25 is fixedly installed at the bottom of the knocking motor 24, and the rear side of the special-shaped plate 25 is fixedly connected to the rear side of the firing furnace 2, a mixing shaft 26 is fixedly installed at the end of the power output shaft of the knocking motor 24, the rear end of the mixing shaft 26 movably passes through the front side of the inner cavity of the firing furnace 2, a bearing is fixedly installed on the front side of the inner cavity of the firing furnace 2, and the rear end of the mixing shaft 26 passes through the inner cavity of the bearing, and a number of mixing rods 27 are fixedly installed on both sides of the mixing shaft 26.

[0026] Embodiment 2: This embodiment is an improvement made on the basis of embodiment 1. For details, please refer to Figure 1 , Figure 2 and Figure 4The knocking assembly 7 includes a driving column gear 71 fixedly sleeved on the outer periphery of the mixing shaft 26 near the front end and a driven bevel gear 72 meshed with the front side of the driving column gear 71. A connecting rod 73 is fixedly installed at the top center of the driven bevel gear 72. An eccentric wheel 74 is fixedly installed at the top of the connecting rod 73. A sliding plate 75 is provided at the rear side of the eccentric wheel 74, and the sliding plate 75 is slidably connected to the top of the firing furnace 2. A knocking column is fixedly installed at the rear side of the sliding plate 75. 76, the rear side of the knocking column 76 is arranged in close contact with the first feed hopper 4. When the mixing shaft 26 rotates, the active column gear 71 fixedly mounted on the mixing shaft 26 can rotate. With the cooperation of the driven bevel gear 72, the connecting rod 73 and the eccentric wheel 74, the sliding plate 75 can move back and forth on the firing furnace 2. The first feed hopper 4 is knocked by the knocking column 76 fixed on the sliding plate 75 to avoid the raw materials from being blocked in the inner cavity of the first feed hopper 4.

[0027] The outer periphery of the connecting rod 73 is rotatably connected to a support plate 731 near the middle position, a bearing is fixedly installed on the top of the support plate 731, and the connecting rod 73 passes through the inner cavity of the bearing, and the rear side of the support plate 731 is fixedly connected to the firing furnace 2, so that the supporting plate 731 can support the connecting rod 73.

[0028] The rear side of the sliding plate 75 near both sides is movably penetrated by a limiting rod 751, and the outer periphery of the limiting rod 751 near the rear end is movably sleeved with a spring 752, and the front and rear ends of the spring 752 are respectively fixedly connected to the adjacent sliding plate 75 and the adjacent firing furnace 2. By setting the spring 752, the sliding plate 75 can be reciprocated back and forth, which is convenient for the subsequent work.

[0029] Working principle: When the utility model is in use, the staff adds the raw materials to be fired into the inner cavity of the cylinder 63 through the second feed hopper 62, and then starts the feeding motor 61 through the control panel 5. The power output shaft of the feeding motor 61 rotates to drive the spiral conveying blade 64 fixed to the shaft end of the power output shaft of the feeding motor 61 to rotate, and the added raw materials can be conveyed to the inner cavity of the first feed hopper 4 under the guidance of the discharge pipe 65, and enter the inner cavity of the firing furnace 2 through the first feed hopper 4. There is no need for manual addition with the help of tools, which reduces the work intensity of the staff and improves the efficiency of adding materials to the device. When preparing for firing, the knocking motor 24 can be started at this time. The rotation of the power output shaft of the knocking motor 24 drives the mixing shaft 26 fixed on the end of the power output shaft of the knocking motor 24 to rotate. Through a plurality of mixing rods 27, the raw materials to be fired can be stirred and dispersed, thereby improving the efficiency of subsequent firing. With the rotation of the mixing shaft 26, the active column gear 71 fixedly mounted on the mixing shaft 26 can rotate. With the cooperation of the driven bevel gear 72, the connecting rod 73 and the eccentric wheel 74, the sliding plate 75 can be reciprocated back and forth on the firing furnace 2. The first feed hopper 4 is knocked by the knocking column 76 fixed on the sliding plate 75 to avoid the raw materials from being blocked in the inner cavity of the first feed hopper 4, thereby improving the use effect of the device.

[0030] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.

[0031] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A sludge ceramsite firing device, comprising a base (1), characterized in that: A firing furnace (2) is arranged near one side of the top of the base (1); a first feed hopper (4) is inserted near the front side of the top of the firing furnace (2); a bracket (3) is fixedly installed near the front side of the top of the firing furnace (2), and the first feed hopper (4) passes through the top of the bracket (3); a control panel (5) is fixedly installed near the rear side of the top of the firing furnace (2); a knocking assembly (7) is arranged on the front side of the firing furnace (2); and a conveying assembly (6) is arranged near the other side of the top of the base (1); The conveying assembly (6) comprises a feeding motor (61) located at the top of the base (1) near the other side and a spiral conveying blade (64) fixedly mounted on the end of the power output shaft of the feeding motor (61); a cylinder (63) is arranged at the top of the base (1) near the other side, and the spiral conveying blade (64) is located in the inner cavity of the cylinder (63); the output end of the spiral conveying blade (64) movably passes through one side of the inner cavity of the cylinder (63) and is rotatably connected to the other side of the inner cavity of the cylinder (63); a second feed hopper (62) is inserted at the top of the cylinder (63) near the other side, and a discharge pipe (65) is inserted at the bottom of the spiral conveying blade (64) near one side.

2. The sludge ceramsite firing device according to claim 1, characterized in that: Second legs (631) are fixedly mounted on both sides of the cylinder (63), and the bottoms of the second legs (631) are fixedly connected to the base (1). A support frame (611) is fixedly mounted on the other side of the feeding motor (61), and the bottom of the support frame (611) is fixedly connected to the base (1).

3. The sludge ceramsite firing device according to claim 1, characterized in that: The first legs (21) are fixedly mounted on both sides of the firing furnace (2), a heating box (22) is fixedly mounted on the bottom of the firing furnace (2), a heating block (23) is fixedly mounted in the inner cavity of the heating box (22), a discharge pipe is plugged in the rear side of the firing furnace (2) near the bottom, a knocking motor (24) is fixedly mounted at the middle position of the front side of the firing furnace (2), a special-shaped plate (25) is fixedly mounted on the bottom of the knocking motor (24), and the rear side of the special-shaped plate (25) is fixedly connected to the rear side of the firing furnace (2), a mixing shaft (26) is fixedly mounted on the end of the power output shaft of the knocking motor (24), the rear end of the mixing shaft (26) movably passes through the front side of the inner cavity of the firing furnace (2), and a plurality of mixing rods (27) are fixedly mounted on both sides of the mixing shaft (26).

4. The sludge ceramsite firing device according to claim 1, characterized in that: The knocking assembly (7) comprises an active column gear (71) fixedly sleeved on the outer periphery of the mixing shaft (26) near the front end and a driven bevel gear (72) meshed with the front side of the active column gear (71); a connecting rod (73) is fixedly installed at the top center of the driven bevel gear (72); an eccentric wheel (74) is fixedly installed at the top of the connecting rod (73); a sliding plate (75) is provided at the rear side of the eccentric wheel (74); the sliding plate (75) is slidably connected to the top of the firing furnace (2); a knocking column (76) is fixedly installed at the rear side of the sliding plate (75); and the rear side of the knocking column (76) is arranged to fit the first feed hopper (4) with each other.

5. The sludge ceramsite firing device according to claim 4, characterized in that: A support plate (731) is rotatably connected to the outer periphery of the connecting rod (73) near the middle position, and the rear side of the support plate (731) is fixedly connected to the firing furnace (2).

6. The sludge ceramsite firing device according to claim 4, characterized in that: The rear side of the sliding plate (75) near both sides is movably penetrated by a limiting rod (751), and the outer periphery of the limiting rod (751) near the rear end is movably sleeved with a spring (752), and the front and rear ends of the spring (752) are respectively fixedly connected to the adjacent sliding plate (75) and the adjacent firing furnace (2).

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