Actuating mechanism of small coke oven

By designing the small coke oven execution mechanism and using structures such as stepper motors and liquid bead screws to achieve remote remote control operation, the existing small coke oven operation is solved and the problems of cumbersome and safety hazards are improved, and operation automation and safety are improved.

CN222257648UActive Publication Date: 2024-12-27BEIJING TODAY SINO-SCI INTECH CO LTD
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Patent Information

Application Number
CN202323383369.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-12
Publication Date
2024-12-27
Estimated Expiration
2033-12-12

AI Technical Summary

Technical Problem

The existing 40 kilogram coke oven has a simple structure, cumbersome operation, requires a lot of manpower and has safety hazards.

Method used

A small coke oven execution action mechanism is designed, using stepper motor, liquid bead screw, lifting platform, L-shaped connecting plate, worm, etc. The coal steamer tamping and entering and exiting the furnace through remote remote control operation is realized, reducing personnel Labor intensity and reduce safety hazards.

Benefits of technology

Remote remote control operation driven by motor is realized, reducing the intensity of human labor and reducing safety risks, and improving the automation and safety of operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of small coke oven equipment, and discloses a small coke oven actuating mechanism which comprises a base, supporting rods are fixedly connected to the four corners of the top end of the base, a fixing support is fixedly connected to the top ends of the supporting rods, a stepping motor is fixed to the right end of the inner side of the fixing support, and the stepping motor is fixed to the right end of the inner side of the fixing support. The output end of the stepping motor is fixedly connected with a liquid bead lead screw, the outer portion of the liquid bead lead screw is in threaded connection with an L-shaped connecting plate, the top end of the L-shaped connecting plate is fixedly connected with a translation platform, the top end of the translation platform is fixedly connected with a worm gear speed reducing motor, and the output end of the worm gear speed reducing motor is in meshed connection with a worm. The bottom end of the worm is fixedly connected with a lifting platform, and the left side of the top end of the lifting platform is fixedly connected with a servo motor. According to the utility model, the use of various motors can be operated through remote control, so that the tamping and furnace access of the reaction retort are realized, the labor intensity of personnel is reduced, and the potential safety hazard is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of small coke oven equipment, in particular to an execution mechanism of a small coke oven. Background Art

[0002] The 40 kg small coke oven has been widely promoted and applied in the coking industry. It simulates the production conditions of industrial coke ovens to the greatest extent, so that the test results can directly represent the production results, or establish a good correlation between the test results and the production results, which is similar to a scaled-down industrial coke oven. The test results are more intuitive, reproducible, distinguishable and correlated. It is very intuitive and effective for guiding coal blending and verifying coal blending plans. However, the 40 kg small coke ovens on the market currently have a relatively simple structure and cumbersome operation. Tamping and pushing the retort into the oven require a lot of manpower and there are safety hazards. For this reason, technicians in this field have proposed a small coke oven execution mechanism to solve the above problems. Utility Model Content

[0003] The utility model aims to solve the shortcomings in the prior art and proposes a small coke oven execution mechanism.

[0004] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a small coke oven execution mechanism, including a base, the top four corners of the base are fixedly connected with support rods, the top of the support rod is fixedly connected with a fixed bracket, the inner right end of the fixed bracket is fixed with a stepping motor, the output end of the stepping motor is fixedly connected with a liquid ball screw, the external thread of the liquid ball screw is connected with an L-shaped connecting plate, the top of the L-shaped connecting plate is fixedly connected with a translation platform, the top of the translation platform is fixedly connected with a worm gear reduction motor, the output end of the worm gear reduction motor is meshingly connected with a worm, the bottom end of the worm is fixedly connected with a lifting platform, the top left side of the lifting platform is fixedly connected with a servo motor, the output end of the servo motor is fixedly threaded with a threaded rod, the bottom end of the threaded rod is fixedly connected with a tamping plate, and the bottom right side of the lifting platform is fixedly connected with a sealing plate.

[0005] As a further description of the above technical solution:

[0006] A coal retort is fixedly connected to the left side of the top end of the base, and a coke oven is fixedly connected to the right side of the top end of the base.

[0007] As a further description of the above technical solution:

[0008] The front and rear sides of the bottom end of the translation platform are slidably connected to the front and rear through grooves of the top end of the fixed bracket.

[0009] As a further description of the above technical solution:

[0010] The outer portion of the liquid ball screw is rotatably connected to the inner rear end of the fixed bracket.

[0011] As a further description of the above technical solution:

[0012] The outer side of the L-shaped connecting plate is slidably connected to the inner side of the fixing bracket.

[0013] As a further description of the above technical solution:

[0014] The outer portion of the worm is rotatably connected to the top through hole of the translation platform.

[0015] As a further description of the above technical solution:

[0016] The outer portion of the threaded rod is rotatably connected to the left through hole at the top end of the lifting platform.

[0017] The utility model has the following beneficial effects:

[0018] In the utility model, through the stepping motor, liquid ball screw, lifting platform, base, L-shaped connecting plate, worm gear and other structures, the use of various motors can be operated by remote control, so as to realize the tamping and entry and exit of the reaction retort, reduce the labor intensity of personnel, and reduce safety hazards. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 A three-dimensional diagram of a small coke oven execution mechanism proposed by the utility model;

[0020] Figure 2 This is a front view of a small coke oven execution mechanism proposed by the utility model;

[0021] Figure 3 The utility model is a schematic diagram of the structure of a liquid ball screw of a small coke oven execution mechanism.

[0022] Legend:

[0023] 1. Stepper motor; 2. Ball screw; 3. L-shaped connecting plate; 4. Translation platform; 5. Worm gear reduction motor; 6. Worm; 7. Lifting platform; 8. Base; 9. Coal retort; 10. Fixed bracket; 11. Coke oven; 12. Support rod; 13. Tamping plate; 14. Servo motor; 15. Threaded rod; 16. Sealing plate. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Reference Figure 1-3 , the utility model provides an embodiment: a small coke oven execution mechanism, including a base 8, the top four corners of the base 8 are fixedly connected with support rods 12, which are used to install and support the fixed bracket, the top of the support rod 12 is fixedly connected with a fixed bracket 10, the inner side of the fixed bracket 10 is hollow, which is convenient for the translation platform 4 to move, and the right end of the inner side of the fixed bracket 10 is fixed with a stepper motor 1, which is steadily driven by a high-precision digital stepper driver at a speed of 7.1mm / s, and is the driving source for the translation platform 4 in the device, the output end of the stepper motor 1 is fixedly connected with a liquid ball screw 2, the external thread of the liquid ball screw 2 is connected with an L-shaped connecting plate 3, and the top of the L-shaped connecting plate 3 is fixedly connected with the translation platform 4, starting the stepper motor 1 to run, thereby driving the liquid The ball screw 2 moves, which in turn can drive the translation platform 4 to move. The top of the translation platform 4 is fixedly connected to a worm gear reduction motor 5, which is operated by an operator with a handheld remote control and can be safely operated from a long distance to realize the movement of the coal retort in and out of the furnace. The output end of the worm gear reduction motor 5 is meshingly connected to a worm 6, and the bottom end of the worm 6 is fixedly connected to a lifting platform 7. The top left side of the lifting platform 7 is fixedly connected to a servo motor 14, and the output end of the servo motor 14 is fixedly threadedly connected to a threaded rod 15, and the bottom end of the threaded rod 15 is fixedly connected to a tamping plate 13. By starting the servo motor 14, the tamping plate 13 can be driven up and down to tamp the coal material. The bottom right side of the lifting platform 7 is fixedly connected to a sealing plate 16, which can be connected to the coal retort 9 so that it can be placed inside the coke oven.

[0026] A coal retort 9 is fixedly connected to the left side of the top of the base 8 for tamping the coal material, and a coke oven 11 is fixedly connected to the right side of the top of the base 8 for coking the coal material. The front and rear sides of the bottom end of the translation platform 4 are slidably connected to the front and rear side through grooves of the top of the fixed bracket 10, thereby ensuring the movement stability of the translation platform 4. The outer part of the liquid ball screw 2 is rotatably connected to the inner rear end of the fixed bracket 10, so that the screw 2 can rotate normally, thereby driving the lifting platform 7 to move up and down. The outer part of the L-shaped connecting plate 3 is slidably connected to the inner side of the fixed bracket 10. Driven by the liquid ball screw 1, the L-shaped connecting plate 3 can be moved, thereby driving the translation platform 4 to move. The outer part of the worm 6 is rotatably connected to the top through hole of the translation platform 4, so as to drive the lifting platform 7 to move up and down. The outer part of the threaded rod 15 is rotatably connected to the top left through hole of the lifting platform 7, thereby ensuring the rotation stability of the threaded rod 5.

[0027] Working principle: When using this device, the staff can first put the coal into the coal retort, and by starting the servo motor 14, the tamping plate 13 can be driven to move up and down to tamp the coal. After the coal is tamped, the stepper motor 1 can be started to drive the translation platform 4 to move, and at the same time drive the sealing plate 16 to move. When the sealing plate 16 moves to the position above the coal retort, the stepper motor 1 is turned off, and the turbine reduction motor 5 is started to drive the sealing plate 16 to move downward to connect it with the coal retort. After the connection is completed, the coal retort is driven to rise and fall again through the action of the worm gear reduction motor 5. Thereafter, the stepper motor 1 is started to move the coal retort to the coke oven position and put it into the coke oven, so that the coal can be coked inside the coke oven.

[0028] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A small coke oven actuator mechanism, comprising a base (8), characterized in that: The four corners of the top of the base (8) are fixedly connected to support rods (12), the top of the support rods (12) is fixedly connected to a fixed bracket (10), the inner right end of the fixed bracket (10) is fixed to a stepper motor (1), the output end of the stepper motor (1) is fixedly connected to a ball screw (2), the external thread of the ball screw (2) is connected to an L-shaped connecting plate (3), the top of the L-shaped connecting plate (3) is fixedly connected to a translation platform (4), and the top of the translation platform (4) is fixedly connected to the outer thread of the L-shaped connecting plate (3). A worm gear reduction motor (5) is connected, the output end of the worm gear reduction motor (5) is meshingly connected to a worm (6), the bottom end of the worm (6) is fixedly connected to a lifting platform (7), the top left side of the lifting platform (7) is fixedly connected to a servo motor (14), the output end of the servo motor (14) is fixedly threadedly connected to a threaded rod (15), the bottom end of the threaded rod (15) is fixedly connected to a tamping plate (13), and the bottom right side of the lifting platform (7) is fixedly connected to a sealing plate (16).

2. A small coke oven actuator according to claim 1, characterized in that: A coal retort (9) is fixedly connected to the left side of the top end of the base (8), and a coke oven (11) is fixedly connected to the right side of the top end of the base (8).

3. A small coke oven actuator according to claim 1, characterized in that: The front and rear sides of the bottom end of the translation platform (4) are slidably connected to the front and rear through grooves of the top end of the fixed bracket (10).

4. A small coke oven actuator according to claim 1, characterized in that: The exterior of the ball screw (2) is rotatably connected to the rear end of the interior of the fixed bracket (10).

5. A small coke oven actuator according to claim 1, characterized in that: The outside of the L-shaped connecting plate (3) is slidably connected to the inside of the fixing bracket (10).

6. A small coke oven actuator according to claim 1, characterized in that: The outside of the worm (6) is rotatably connected to the top through hole of the translation platform (4).

7. A small coke oven actuator according to claim 1, characterized in that: The outside of the threaded rod (15) is rotatably connected to the left through hole at the top end of the lifting platform (7).