Baking device for chemical waste regenerated water permeable bricks

The brick-burning device addresses inefficiencies in tunnel kiln firing by using a 'T'-shaped sliding trough and hydraulic cylinder-driven assembly to enhance heat insulation and uniform heating, improving efficiency and production speed.

CN222257674UActive Publication Date: 2024-12-27ANHUI UNIV OF SCI & TECH ENERGY TECH CO LTD
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Patent Information

Application Number
CN202421071721.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-16
Publication Date
2024-12-27
Estimated Expiration
2034-05-16

AI Technical Summary

Technical Problem

Existing firing methods for permeable bricks from chemical waste in tunnel kilns suffer from inefficient heat utilization and high heat loss, leading to reduced efficiency.

Method used

A brick-burning device with a 'T'-shaped sliding trough, hydraulic cylinder-driven placement assembly, and heat insulation to facilitate quick brick replacement and uniform heating, reducing heat loss and improving efficiency.

Benefits of technology

The device enhances firing efficiency by minimizing heat loss and allowing for efficient material and uniform temperature distribution, enabling faster temperature rise and improved production rates.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a brick baking device for chemical waste regenerated water permeable bricks, and relates to the technical field of brick baking. The device comprises a firing kiln and further comprises a mounting groove body formed in the side face of the firing kiln, a sliding groove body is formed in the mounting groove body, a placing assembly is clamped in the sliding groove body in a sliding mode, driving assemblies are symmetrically arranged on the front side and the rear side of the firing kiln, and a supporting assembly is arranged on the left side of the firing kiln. Heat of the firing kiln can be isolated through the arranged heat insulation plate, work of the hydraulic cylinder is prevented from being affected, the arranged hydraulic cylinder can drive the sliding plate to move left and right in the linear direction of the sliding groove body through the connecting plate, fired bricks supported above the fixing shaft can be moved out of the interior of the firing kiln, and the firing efficiency of the firing kiln is improved. And the brick blanks can be pushed into the firing kiln again after being replaced, so that the heat loss in the firing kiln is small, the subsequent temperature rise is quicker, and the firing efficiency is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of fired bricks, in particular to a fired brick device for regenerating permeable bricks from chemical waste. Background Art

[0002] Permeable bricks are new green and environmentally friendly building materials. The raw materials are mainly cement, sand, slag, fly ash and other environmentally friendly materials. They are formed by high pressure and cannot be fired at high temperature. The whole brick is compressed at one time and cannot be pressed in layers to form homogeneous bricks that are consistent from top to bottom. There is no cracking or delamination on the surface; it has good wear resistance and does not fall off after extrusion, which is suitable for a higher load-bearing environment; it has good water permeability and strong anti-slip function; the color is natural and durable. It has a long service life; the surface is smooth, the edges and corners are clear, and the lines are neat; it has high anti-freeze and salt-alkali resistance; it is not easy to break, and its compression and flexural strength are higher than similar products, which is safe for driving; it has low maintenance cost, is easy to replace, and is convenient for burying pipelines under the road surface; it has a variety of colors and shapes, which contrasts with the surrounding environment and is naturally beautiful.

[0003] Some chemical waste can be fired into permeable bricks for paving roads after filtering and treatment. Currently, most of the firing methods use tunnel kilns. The molded bricks are manually stacked inside the tunnel kiln and then heated and fired. However, the stacking process needs to wait until the temperature inside the tunnel kiln drops to a suitable level before it can be carried out. It still needs to be heated again later. The heat loss in the tunnel kiln is large, which affects the firing efficiency. Therefore, we propose a brick firing device for chemical waste recycled permeable bricks to solve this problem. Utility Model Content

[0004] In view of the above-mentioned shortcomings of the prior art, the utility model provides a brick-burning device for regenerating permeable bricks from chemical waste, which can effectively solve the problems of the prior art.

[0005] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0006] The utility model is a brick-burning device for regenerating permeable bricks from chemical waste, comprising a firing kiln and:

[0007] The installation trough is opened on the side of the firing kiln, and a sliding trough is opened inside the installation trough, and the cross section of the sliding trough is a "T"-shaped structure;

[0008] A placement component is slidably connected to the inside of the sliding trough body and is used for stacking and placing the molded bricks;

[0009] The driving components are symmetrically arranged on the front and rear sides of the kiln, and are used to drive the placement components to move left and right, so as to facilitate manual stacking and placement of molded bricks outside the kiln;

[0010] The support component is arranged on the left side of the firing kiln and is used to support the placement component to make its sliding process more stable.

[0011] Furthermore, the placement assembly includes a sliding plate, a fixed shaft and a snap-in groove body, the sliding plate is slidably snap-into the inside of the sliding groove body, and the cross-section of the sliding plate is a "T"-shaped structure, the fixed shaft is linearly distributed and fixed on the inner side of the sliding plate, and the fixed shaft is in contact with the bottom tray of the molded bricks, and the snap-in groove body is opened on the lower end surface of the sliding plate.

[0012] Furthermore, the driving assembly includes a connecting plate, an insulation plate and a hydraulic cylinder. The insulation plate is symmetrically fixed on the front and rear sides of the firing kiln, the hydraulic cylinder is installed on the outside of the insulation plate, the connecting plate is fixed on the output end of the hydraulic cylinder, and the connecting plate is fixedly connected to the sliding plate on one side close to the firing kiln.

[0013] Furthermore, the support assembly includes a mounting plate, a support foot and a support roller. The mounting plate is symmetrically fixed on the left side of the firing kiln, the support foot is linearly distributed and fixed on the lower end surface of the mounting plate, and the lower end surface of the support foot is in contact with the ground, the support roller is linearly distributed and rotatably connected to the upper end surface of the mounting plate through the mounting block, and the support roller can be clamped in the inside of the clamping groove.

[0014] Furthermore, the interior of the firing kiln is linearly distributed with combustion pipes, and there are two groups of combustion pipes in total. One group of combustion pipes is passed through the front side of the firing kiln and is located directly below the hydraulic cylinder, and the other group of combustion pipes is passed through the rear side of the firing kiln and is located above the interior of the firing kiln.

[0015] Furthermore, a viewing window is provided at the front center of the firing kiln.

[0016] The utility model has the following beneficial effects:

[0017] The utility model can isolate the heat of the firing kiln by the arranged heat insulation plate to avoid affecting the work of the hydraulic cylinder. The arranged hydraulic cylinder can drive the sliding plate to move left and right along the linear direction of the sliding trough through the connecting plate, so that the fired bricks supported above the fixed shaft can be moved out from the inside of the firing kiln, so that the next batch of brick embryos to be fired can be quickly replaced from the outside. After the brick embryos are replaced, they can be pushed into the inside of the firing kiln again. The heat loss in the firing kiln is small, the subsequent temperature rise is also faster, and the firing efficiency is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0019] Figure 1 It is a top view schematic diagram of a brick burning device for recycling permeable bricks from chemical waste according to the utility model;

[0020] Figure 2 This is an explosion diagram of a brick burning device for regenerating permeable bricks from chemical waste according to the utility model;

[0021] Figure 3 This is a schematic diagram of the placement of components of the utility model;

[0022] Figure 4 This is a schematic diagram of placing components of the utility model.

[0023] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0024] 1. Firing kiln; 2. Mounting trough; 3. Sliding trough; 4. Sliding plate; 5. Fixed shaft; 6. Snap-on trough; 7. Connecting plate; 8. Mounting plate; 9. Support foot; 10. Support roller; 11. Insulation board; 12. Hydraulic cylinder; 13. Combustion pipe; 14. Visual window. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0026] See also Figure 1-4 As shown, the utility model is a brick-making device for regenerating permeable bricks from chemical waste, comprising a firing kiln 1, and also comprising:

[0027] The installation trough 2 is provided on the side of the firing kiln 1, and a sliding trough 3 is provided inside the installation trough 2, and the cross section of the sliding trough 3 is a "T"-shaped structure. The installation trough 2 can facilitate the subsequent connection plate 7 to be embedded therein, and a rolling door is provided on the top left side of the firing kiln 1, and the connection plate 7 is embedded inside the installation trough 2 to facilitate the opening and closing of the rolling door;

[0028] The placing component is slidably connected to the inside of the sliding trough 3 and is used for stacking and placing the molded bricks. The placing component includes a sliding plate 4, a fixed shaft 5 and a clamping trough 6. The sliding plate 4 is slidably connected to the inside of the sliding trough 3, and the cross section of the sliding plate 4 is a "T"-shaped structure. The fixed shaft 5 is linearly distributed and fixed on the inner side of the sliding plate 4, and the fixed shaft 5 is in contact with the bottom tray of the molded bricks. The clamping trough 6 is provided on the lower end surface of the sliding plate 4, and is used to cooperate with the subsequent support component to make the sliding process of the overall structure more stable. The fixed shaft 5 can be limited by the set sliding plate 4. The use of the fixed shaft 5 for support can ensure that the supporting components will not accumulate too many lumps of firing residues, and the lumps can fall to the bottom of the firing kiln 1, which will not affect the subsequent firing of the brick embryos. The set sliding plate 4 can slide inside the sliding trough 3 so that the brick embryos can be taken out later;

[0029] The driving assembly is symmetrically arranged on the front and rear sides of the firing kiln 1, and is used to drive the placement assembly to move left and right, so as to facilitate manual stacking and placement of molded bricks outside the firing kiln 1. The driving assembly includes a connecting plate 7, a heat insulation plate 11 and a hydraulic cylinder 12. The heat insulation plate 11 is symmetrically fixed on the front and rear sides of the firing kiln 1, and the hydraulic cylinder 12 is installed on the outside of the heat insulation plate 11. The connecting plate 7 is fixed to the output end of the hydraulic cylinder 12, and the side of the connecting plate 7 close to the firing kiln 1 is fixedly connected to the sliding plate 4. The heat insulation plate 11 can be used to isolate the heat of the firing kiln 1 to prevent the work of the hydraulic cylinder 12 from being affected. The hydraulic cylinder 12 can drive the sliding plate 4 to move left and right along the linear direction of the sliding trough 3 through the connecting plate 7, so that the fired bricks supported above the fixed shaft 5 can be removed from the inside of the firing kiln 1, so as to quickly replace the next batch of brick embryos to be fired.

[0030] The support assembly is arranged on the left side of the firing kiln 1, and is used to support the placement assembly to make its sliding process more stable. The support assembly includes a mounting plate 8, a supporting foot 9 and a supporting roller 10. The mounting plate 8 is symmetrically fixed on the left side of the firing kiln 1. The supporting foot 9 is linearly distributed and fixed on the lower end surface of the mounting plate 8, and the lower end surface of the supporting foot 9 is in contact with the ground. The supporting foot 9 is used to support the mounting plate 8 to enhance the structural strength. The supporting roller 10 is linearly distributed and rotatably connected to the upper end surface of the mounting plate 8 through the mounting block, and the supporting roller 10 can be clamped in the inside of the clamping groove 6. During the process of moving the bricks out of the firing kiln 1, the supporting roller 10 can rotate in the clamping groove 6 on the lower end surface of the sliding plate 4 to limit the sliding plate 4. While being fixed, it can also play a supporting role, which can make the sliding plate 4 more stable in the sliding process. The interior of the firing kiln 1 is linearly distributed with combustion pipes 13, and there are two groups of combustion pipes 13. The front side of the firing kiln 1 is penetrated with a group of combustion pipes 13, and is located directly below the hydraulic cylinder 12. The rear side of the firing kiln 1 is penetrated with a group of combustion pipes 13, and is located above the interior of the firing kiln 1. Through the two groups of combustion pipes 13, flames can be sprayed from the top and bottom of the brick embryo at the same time, so that the internal temperature can be more uniform, and natural gas is used for heating and firing, which is more environmentally friendly. A visual window 14 is arranged at the front center of the firing kiln 1, and the visual window 14 can be used to manually observe the combustion situation inside the firing kiln 1 from the outside.

[0031] Working principle: First, the firing kiln 1 is placed horizontally, and combustion pipes 13 are linearly distributed inside the firing kiln 1. There are two groups of combustion pipes 13. One group of combustion pipes 13 is penetrated on the front side of the firing kiln 1 and is located directly below the hydraulic cylinder 12. Another group of combustion pipes 13 is penetrated on the rear side of the firing kiln 1 and is located above the interior of the firing kiln 1. The two groups of combustion pipes 13 can spray flames from the top and bottom of the brick embryo at the same time, making the internal temperature more uniform. Natural gas is used for heating and firing, which is more environmentally friendly.

[0032] When in use, the heat of the firing kiln 1 can be isolated by the provided heat insulation plate 11 to prevent the work of the hydraulic cylinder 12 from being affected. The provided hydraulic cylinder 12 can drive the sliding plate 4 to move left and right along the linear direction of the sliding trough 3 through the connecting plate 7, so that the fired bricks supported above the fixed shaft 5 can be moved out of the firing kiln 1, so as to quickly replace the next batch of brick embryos to be fired from the outside. After the brick embryos are replaced, they can be pushed into the firing kiln 1 again. The heat loss in the firing kiln 1 is small, and the subsequent temperature rise is faster, thereby improving the firing efficiency.

[0033] At the same time, the use of a fixed shaft 5 for support can ensure that its supporting components will not accumulate too many lumps of firing residues, and the lumps can fall to the bottom of the firing kiln 1, and will not affect the subsequent firing of brick embryos. During the process of bricks being moved out of the firing kiln 1, the supporting roller 10 can rotate inside the clamping groove 6 on the lower end surface of the sliding plate 4, which can not only limit the sliding plate 4, but also play a supporting role, so that the structure of the sliding plate 4 can be more stable during the sliding process.

[0034] The above are only preferred embodiments of the present invention and do not limit the present invention. Any modification to the technical solutions recorded in the aforementioned embodiments and any equivalent replacement of some of the technical features therein, any modification, equivalent replacement, and improvement made are all within the protection scope of the present invention.

Claims

1. A brick-burning device for regenerating permeable bricks from chemical waste, comprising a firing kiln (1), characterized in that: Also includes: The installation trough (2) is provided on the side of the firing kiln (1), a sliding trough (3) is provided inside the installation trough (2), and the cross section of the sliding trough (3) is a "T"-shaped structure; A placement component is slidably engaged in the interior of the sliding trough (3) and is used for stacking and placing the molded bricks; The driving components are symmetrically arranged on the front and rear sides of the firing kiln (1) and are used to drive the placement components to move left and right, so as to facilitate manual stacking and placement of the molded bricks outside the firing kiln (1); The support component is arranged on the left side of the firing kiln (1) and is used to support the placement component so that the sliding process thereof is more stable.

2. A fired brick device for regenerating permeable bricks from chemical waste according to claim 1, characterized in that: The placement assembly comprises a sliding plate (4), a fixed shaft (5) and a snap-fit ​​groove body (6); the sliding plate (4) is slidably snap-fitted inside the sliding groove body (3), and the cross section of the sliding plate (4) is a "T"-shaped structure; the fixed shaft (5) is linearly distributed and fixed on the inner side of the sliding plate (4), and the fixed shaft (5) is in contact with the bottom tray of the molded bricks; and the snap-fit ​​groove body (6) is provided on the lower end surface of the sliding plate (4).

3. A fired brick device for regenerating permeable bricks from chemical waste according to claim 2, characterized in that: The driving assembly comprises a connecting plate (7), a heat insulating plate (11) and a hydraulic cylinder (12); the heat insulating plate (11) is symmetrically fixed on the front and rear sides of the firing kiln (1); the hydraulic cylinder (12) is installed on the outside of the heat insulating plate (11); the connecting plate (7) is fixed on the output end of the hydraulic cylinder (12); and the side of the connecting plate (7) close to the firing kiln (1) is fixedly connected to the sliding plate (4).

4. A fired brick device for regenerating permeable bricks from chemical waste according to claim 2, characterized in that: The support assembly comprises a mounting plate (8), a support foot (9) and a support roller (10); the mounting plate (8) is symmetrically fixed on the left side of the firing kiln (1); the support foot (9) is linearly distributed and fixed on the lower end surface of the mounting plate (8), and the lower end surface of the support foot (9) is in contact with the ground; the support roller (10) is linearly distributed and rotatably connected to the upper end surface of the mounting plate (8) through a mounting block, and the support roller (10) can be clamped in the interior of the clamping groove body (6).

5. The device for burning bricks for regenerating permeable bricks from chemical waste according to claim 1, characterized in that: The firing kiln (1) is linearly distributed with combustion pipes (13) therein, and two groups of combustion pipes (13) are provided. One group of combustion pipes (13) is provided at the front side of the firing kiln (1) and is located directly below the hydraulic cylinder (12), and one group of combustion pipes (13) is provided at the rear side of the firing kiln (1) and is located above the interior of the firing kiln (1).

6. The device for burning bricks for regenerating permeable bricks from chemical waste according to claim 1, characterized in that: A viewing window (14) is provided at the front center of the firing kiln (1).