Energy-saving heat exchange device for refining tea oil
By introducing shock absorption and anti-collision devices into the tea oil refining and heat exchange device, the vibration and impact force are absorbed by using components such as fixed plates, tightening rods, sliders, etc., the device stability and safety problems are solved, and more stable and Safe tea oil refining process.
Patent Information
- Application Number
- CN202421091456.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-20
AI Technical Summary
Due to the lack of buffering and shock absorption devices in the existing tea oil refining and heat exchange device, tea oil increases the weight of the heat exchange tank during the heat exchange process, reducing the stability and safety of the device.
A tea oil refining energy-saving and heat exchange device including shock absorption device and anti-collision device is designed, and heat exchange is achieved through components such as fixing plates, tightening rods, sliders, sliders, compression springs, limit blocks and rollers. The shock absorption and collision prevention of the tank improve the stability and safety of the device.
Effectively absorb vibration and impact forces, improve the stability and service life of the heat exchange tank, and ensure the safe and efficient operation of the device.
Smart Images

Figure CN222257888U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tea oil refining, in particular to an energy-saving heat exchange device for tea oil refining. Background Art
[0002] Tea oil refining is a key process that aims to improve the quality and purity of tea oil. During the refining process, tea oil will go through multiple processes, including degumming, deacidification, decolorization, deodorization, etc., to remove impurities such as phospholipids, mucus, free fatty acids, acidic pigments, sulfides, insoluble impurities and trace metals. First, the degumming process can effectively remove phospholipids and mucus in tea oil, improving its appearance and stability. Then, the deacidification process reduces the acidity of tea oil by adding alkali solution for neutralization reaction, further improving its quality. The decolorization process removes the pigment in tea oil by adding adsorbents, making it appear light yellow and transparent. Finally, the deodorization process uses physical methods to remove volatile substances in tea oil and improve storage stability. Refined tea oil is not only clear in color and pure in smell, but also rich in beneficial ingredients such as unsaturated fatty acids, which are beneficial to human health. At the same time, the smoke and harmful substances generated by refined tea oil during cooking are also greatly reduced, which is more in line with modern people's pursuit of healthy diet.
[0003] Tea oil refining requires a heat exchanger. Existing heat exchangers are usually fixed and installed by bolts and do not have buffer and shock-absorbing devices. When heat is exchanged inside the heat exchanger, a large amount of tea oil increases the weight of the heat exchange tank. At the same time, the center of the heat exchange tank cannot be lowered, thereby reducing the stability and safety of the heat exchanger.
[0004] Therefore, it is necessary to redesign the heat exchange device to effectively prevent the existing heat exchange device from being usually fixed and installed by bolts without buffering and shock-absorbing devices. When heat is exchanged inside the heat exchange device, a large amount of tea oil increases the weight of the heat exchange tank, and the center of the heat exchange tank cannot be lowered, thereby reducing the stability and safety of the heat exchange device. Utility Model Content
[0005] The utility model provides a tea oil refining energy-saving heat exchange device to solve the problems raised by the above-mentioned background technology.
[0006] In order to solve the above technical problems, the technical solution of the utility model is as follows:
[0007] The embodiment of the utility model provides a tea oil refining energy-saving heat exchange device, comprising:
[0008] Base;
[0009] A heat exchange tank is arranged on the top of the base and is used for exchanging heat for the tea oil;
[0010] The shock absorbing device is arranged on the top of the base to provide shock absorption and buffering for the heat exchange tank;
[0011] The anti-collision device is arranged inside the base to prevent the fixing plate from colliding with the base.
[0012] Through the above technical solution, the provision of the shock absorbing device and the anti-collision device improves the stability and safety of the use of the heat exchange tank.
[0013] Furthermore, the shock absorbing device includes a fixed plate, which is fixedly connected to the bottom of the heat exchange tank, and both sides of the fixed plate are movably connected to a clamping rod through an axle pin, and the bottom of the clamping rod is movably connected to a slider through an axle pin, and the inside of the slider is slidably connected to a sliding rod, and both ends of the sliding rod are fixedly connected to a limit box.
[0014] Through the above technical solution, the arrangement of the clamping rod facilitates the transmission of the force of the fixed plate to the sliding block, thereby improving the shock absorption effect.
[0015] Furthermore, a first compression spring is sleeved on the surface of the slide rod, and the first compression spring is used in conjunction with the slide block.
[0016] Through the above technical solution, the first compression spring damps the slide block and absorbs vibration, thereby improving the stability of the heat exchange tank.
[0017] Furthermore, both sides of the sliding block are fixedly connected to the limiting blocks, and both sides of the inner wall of the limiting box are provided with square grooves.
[0018] Through the above technical solution, the setting of the limit block and the square groove makes it easy to limit the slider, prevent the slider from sliding, and improve the stability of the slider.
[0019] Furthermore, rollers are fixedly mounted on the top and bottom of the limit block, and the rollers are used in conjunction with the square grooves.
[0020] Through the above technical solution and the setting of the roller, the friction between the limit block and the square groove is reduced, and the service life of the limit block is increased.
[0021] Furthermore, the anti-collision device includes a through opening, which is opened on both sides of the top of the base, the surface of the inner wall of the through opening is movably connected to the fixed plate, the bottom of the inner wall of the through opening is fixedly connected with a vertical rod, the surface of the vertical rod is sleeved with a second compression spring, and the bottom of the fixed plate is opened with a circular groove used in conjunction with the vertical rod.
[0022] Through the above technical solution, the vertical rod and the second compression spring are convenient for buffering the fixed plate, thereby improving the stability of the movement of the fixed plate and facilitating use by users.
[0023] Furthermore, positioning grooves are provided on both sides of the inner wall of the through opening, and positioning blocks are fixedly connected to both sides of the fixing plate.
[0024] Through the above technical solution, the arrangement of the positioning groove and the positioning block makes it easy to limit the fixing plate, improves the stability of the lifting and lowering of the fixing plate, and is convenient for users to use.
[0025] Furthermore, the number of the vertical rod and the number of the second compression spring are both three, and the second compression spring is used in conjunction with the fixing plate.
[0026] Through the above technical solution, the number of the vertical rod and the second compression spring is set to three, so that the vibration of the lifting plate is evenly distributed, making the movement of the lifting plate more stable.
[0027] The above solution of the utility model includes at least the following beneficial effects:
[0028] 1. When the heat exchange tank is heavy, the vibration is first transmitted through the fixed plate, so that the vibration moves to both sides through the clamping rod, and the slider moves to both sides while compressing the first compression spring. The impact force is absorbed by the contraction of the first compression spring, replacing the existing buffering method, thereby achieving the effect of facilitating shock absorption.
[0029] 2. The fixing plate moves toward the bottom along the positioning groove, and at the same time compresses the second compression spring, so that the second compression spring absorbs the pressure, buffers the heat exchange tank, and makes the heat exchange tank work stably. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 This is a schematic diagram of the structure of the heat exchange tank of the utility model;
[0031] Figure 2 It is a schematic diagram of the base structure of the utility model;
[0032] Figure 3 It is a schematic diagram of the structure of the fixed plate of the utility model;
[0033] Figure 4 This is a schematic diagram of the positioning block structure of the utility model;
[0034] Figure 5 It is a schematic diagram of the slide bar structure of the utility model;
[0035] Figure 6 It is a structural schematic diagram of a slider of the utility model.
[0036] Description of reference numerals:
[0037] 1. Base; 2. Heat exchange tank; 3. Shock absorber; 31. Fixed plate; 32. Clamping rod; 33. Sliding block; 34. Sliding rod; 35. Limit box; 36. First compression spring; 37. Limit block; 38. Square groove; 39. Roller; 4. Anti-collision device; 41. Through hole; 42. Vertical rod; 43. Second compression spring; 44. Round groove; 45. Positioning groove; 46. Positioning block. DETAILED DESCRIPTION
[0038] The exemplary embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. Although the exemplary embodiments of the present invention are shown in the accompanying drawings, it should be understood that the present invention can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided to enable a more thorough understanding of the present invention and to fully convey the scope of the present invention to those skilled in the art.
[0039] like Figures 1 to 6 As shown, it includes: a base 1; a heat exchange tank 2, which is arranged on the top of the base 1 and is used to exchange heat for tea oil; a shock absorbing device 3, which is arranged on the top of the base 1 and is used to absorb shock and buffer the heat exchange tank 2; an anti-collision device 4, which is arranged inside the base 1 to prevent the fixing plate 31 from colliding with the base 1.
[0040] like Figures 2 to 6 As shown, the shock absorbing device 3 includes a fixing plate 31, which is fixedly connected to the bottom of the heat exchange tank 2, and the two sides of the fixing plate 31 are movably connected to the abutting rods 32 through axle pins, and the bottom of the abutting rod 32 is movably connected to the slider 33 through axle pins, and the inside of the slider 33 is slidably connected to the slide bar 34, and the two ends of the slide bar 34 are fixedly connected to the limit box 35. The fixing plate 31 moves toward the bottom to drive the abutting rod 32 to move toward the bottom, so that the slider 33 moves along the slide bar 34.
[0041] like Figures 5 and 6 As shown, a first compression spring 36 is sleeved on the surface of the slide bar 34, and the first compression spring 36 is used in conjunction with the slide block 33. The first compression spring 36 absorbs the impact force of the slide block 33.
[0042] like Figures 5 and 6 As shown, both sides of the slider 33 are fixedly connected with limit blocks 37, and both sides of the inner wall of the limit box 35 are provided with square grooves 38. The limit blocks 37 slide inside the square grooves 38 to position the slider 33.
[0043] In the embodiment of the utility model (working principle), when in use, the user passes tea oil into the heat exchange tank 2. Since the heat exchange tank 2 is heavy, the vibration is first transmitted through the fixed plate 31, so that the vibration moves to both sides through the clamping rod 32, and the slider 33 moves to both sides along the limit plate and the roller 39 while compressing the first compression spring 36. The impact force is absorbed by the contraction of the first compression spring 36, replacing the existing buffering method, thereby achieving the effect of facilitating shock absorption.
[0044] like Figures 1 to 4 As shown, the anti-collision device 4 includes a through hole 41, which is opened on both sides of the top of the base 1, the surface of the inner wall of the through hole 41 is movably connected to the fixed plate 31, the bottom of the inner wall of the through hole 41 is fixedly connected with a vertical rod 42, the surface of the vertical rod 42 is sleeved with a second compression spring 43, and the bottom of the fixed plate 31 is opened with a circular groove 44 used in conjunction with the vertical rod 42. The vertical rod 42 slides inside the circular groove 44, and the second compression spring 43 absorbs the vertical pressure of the fixed plate 31 to prevent the fixed plate 31 from colliding with the base 1.
[0045] like Figures 1 to 4 As shown, positioning grooves 45 are provided on both sides of the inner wall of the through opening 41 , and positioning blocks 46 are fixedly connected to both sides of the fixing plate 31 . The positioning blocks 46 slide inside the positioning grooves 45 to limit the fixing plate 31 .
[0046] like Figures 2 to 4 As shown, the number of the vertical rod 42 and the second compression spring 43 are both three, and the second compression spring 43 is used in conjunction with the fixing plate 31. The number of the vertical rod 42 and the second compression spring 43 is set to three, which improves the stability of shock absorption.
[0047] In the embodiment of the utility model, the fixing plate 31 moves toward the bottom along the positioning groove 45 and compresses the second compression spring 43 so that the second compression spring 43 absorbs the pressure and buffers the heat exchange tank 2, so that the heat exchange tank 2 works stably.
[0048] The above is a preferred embodiment of the present invention. It should be pointed out that, for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A tea oil refining energy-saving heat exchange device, characterized in that: include: Base (1); A heat exchange tank (2) is arranged on the top of the base (1) and is used to exchange heat for the tea oil; A shock absorbing device (3) is arranged on the top of the base (1) to provide shock absorption and buffering for the heat exchange tank (2); The anti-collision device (4) is arranged inside the base (1) to prevent the fixing plate (31) from colliding with the base (1).
2. The tea oil refining energy-saving heat exchange device according to claim 1, characterized in that: The shock absorbing device (3) comprises a fixing plate (31), the fixing plate (31) being fixedly connected to the bottom of the heat exchange tank (2), both sides of the fixing plate (31) being movably connected to abutment rods (32) via axle pins, the bottom of the abutment rod (32) being movably connected to a slider (33) via axle pins, the inside of the slider (33) being slidably connected to a slider (34), and both ends of the slider (34) being fixedly connected to limit boxes (35).
3. The tea oil refining energy-saving heat exchange device according to claim 2, characterized in that: A first compression spring (36) is sleeved on the surface of the slide bar (34), and the first compression spring (36) is used in conjunction with the slide block (33).
4. The tea oil refining energy-saving heat exchange device according to claim 2, characterized in that: Both sides of the sliding block (33) are fixedly connected to limit blocks (37), and both sides of the inner wall of the limit box (35) are provided with square grooves (38).
5. The tea oil refining energy-saving heat exchange device according to claim 4, characterized in that: Rollers (39) are fixedly mounted on the top and bottom of the limit block (37), and the rollers (39) are used in conjunction with the square groove (38).
6. The tea oil refining energy-saving heat exchange device according to claim 4, characterized in that: The anti-collision device (4) comprises a through opening (41), the through opening (41) being provided on both sides of the top of the base (1), the surface of the inner wall of the through opening (41) being movably connected to the fixing plate (31), the bottom of the inner wall of the through opening (41) being fixedly connected to a vertical rod (42), the surface of the vertical rod (42) being sleeved with a second compression spring (43), and the bottom of the fixing plate (31) being provided with a circular groove (44) for use with the vertical rod (42).
7. The tea oil refining energy-saving heat exchange device according to claim 6, characterized in that: Positioning grooves (45) are provided on both sides of the inner wall of the through opening (41), and positioning blocks (46) are fixedly connected to both sides of the fixing plate (31).
8. The tea oil refining energy-saving heat exchange device according to claim 6, characterized in that: The number of the vertical rod (42) and the number of the second compression spring (43) are both three, and the second compression spring (43) is used in conjunction with the fixing plate (31).
