Bottle bottom foreign matter detection device for ampoule bottle
By designing a bottle bottom foreign object detection device suitable for ampoule bottles, using the structure of wide rail and connecting rail and bottle pushing mechanism, the problem of inapplicable ampoule detection in the prior art is solved, and a safe, accurate and economical detection effect is achieved .
Patent Information
- Application Number
- CN202420376020.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-28
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-02-28
AI Technical Summary
The existing bottle bottom foreign object detection device is not suitable for ampoules, which can easily cause the ampoules to break, and the accuracy of the detection is affected by scratches in the glass section, so it needs to be replaced regularly, which increases labor costs and safety risks.
A conveying track including a wide rail and a connecting rail is designed. The width of the connecting rail is smaller than the width of the wide rail, which is used to drive the movement of the ampoule bottle, and the bottom image of the bottle is collected through the detection mechanism, combining the lighting mechanism and the bottle push mechanism to avoid the neck of the ampoule. The department applies external force to ensure detection accuracy and safety.
Effective detection of foreign objects at the bottom of the ampoule bottle is achieved, avoiding breakage of the ampoule bottle, reducing labor costs, and no regular replacement of the testing device is required, ensuring the smooth progress and accuracy of the inspection.
Smart Images

Figure CN222259193U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pharmaceutical equipment, in particular to a foreign matter detection device for the bottom of an ampoule bottle. Background Art
[0002] In order to prevent inferior medicine bottles from entering the market and endangering the physical and mental health of consumers, after the production of injectable and liquid ophthalmic preparations is completed, it is required to detect visible foreign matter with a particle size or length greater than 50μm. Foreign matter at the bottom of the packaging bottle must be detected by taking a photo of the bottom of the bottle.
[0003] At present, the foreign body detection device for bottle bottom is usually equipped with a transparent glass section on the conveying track, such as Figure 1 As shown, when the packaging bottle passes over the glass segment, the camera detects from the bottom of the bottle, but the glass will be scratched after long-term use, affecting the accuracy of the detection and needs to be replaced regularly; some solutions, such as our company's utility model patent CN209311355U, discloses a foreign body detection device for the bottom of a syringe bottle, which clamps the neck of the packaging bottle by a support rail so that the bottom of the packaging bottle is suspended, thereby detecting the packaging bottle on the conveyor track. This solution has a high strength requirement for the neck of the packaging bottle. For an ampoule bottle with a broken neck, after the support rail clamps the neck of the ampoule bottle, the ampoule bottle is easily broken during the process of the ampoule bottle being driven by the dial wheel to move; therefore, it is necessary to improve the existing technology to be suitable for the detection of foreign bodies at the bottom of the ampoule bottle. Utility Model Content
[0004] The utility model provides a bottle bottom foreign matter detection device for an ampoule bottle, so as to solve the technical problem that the existing bottle bottom foreign matter detection device is not suitable for the ampoule bottle.
[0005] According to one aspect of the utility model, a foreign matter detection device for the bottom of an ampoule bottle is provided, comprising a conveying track for carrying the ampoule bottle, a bottle pushing mechanism for driving the ampoule bottle to move along the conveying track, and a detection mechanism arranged below the conveying track for detecting foreign matter at the bottom of the ampoule bottle on the conveying track, wherein the conveying track comprises a wide track and a connecting track, a notch is provided on the wide track for the detection mechanism to collect images, the connecting track connects two ends of the notch, and the width of the connecting track is smaller than the width of the wide track.
[0006] Furthermore, the width of the connecting track is 0.2-0.7 mm.
[0007] Furthermore, the connecting rail is arranged along the diagonal line of the notch.
[0008] Furthermore, it also includes a lighting mechanism for illuminating the bottom of the ampoule bottle, the lighting mechanism includes a first support seat, a light source mounting seat arranged on the first support seat, a light source arranged on the light source mounting seat, and a fastener for connecting the first support seat and the light source mounting seat.
[0009] Furthermore, a round hole is formed on the first support seat, a waist-shaped hole corresponding to the round hole is formed on the light source mounting seat, and the fastener locates the relative position of the first support seat and the light source mounting seat.
[0010] Furthermore, the two light source mounting seats are respectively arranged on both sides of the connecting track.
[0011] Furthermore, the detection mechanism includes a camera arranged below the connecting track and a second supporting base for supporting the camera.
[0012] Furthermore, the second support base is provided with through holes for installing the camera and screws for positioning the camera.
[0013] Furthermore, the bottle pushing mechanism includes a motor, a dial wheel driven by the motor, and an arc-shaped fence arranged along the outer circumference of the dial wheel. The dial wheel is provided with a groove for driving the ampoule bottle to move along the conveying track, and a plurality of the grooves are evenly arranged along the circumference of the dial wheel.
[0014] Furthermore, a protrusion is formed between two adjacent grooves, and a chamfer for guiding the ampoule bottle into the groove is arranged on the protrusion.
[0015] The utility model has the following beneficial effects:
[0016] The bottle bottom foreign body detection device for the utility model is used for an ampoule bottle, and drives the ampoule bottle to move along the wide track through a bottle pushing mechanism. Since the width of the connecting track is smaller than the width of the wide track, when the ampoule bottle passes through the connecting track on the notch, the detection mechanism can collect an image of the bottle bottom of the ampoule bottle, so as to judge whether the ampoule bottle is a qualified product. The utility model has a simple structure, does not need to be replaced regularly, can save labor costs, and does not apply external force to the neck of the ampoule bottle, can avoid the ampoule bottle from breaking, and ensures that the mandatory inspection is carried out smoothly.
[0017] In addition to the above-described purposes, features and advantages, the present invention has other purposes, features and advantages. The present invention will be further described in detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The drawings constituting a part of this application are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:
[0019] Figure 1 It is a structural schematic diagram of a conveying track of an existing detection device;
[0020] Figure 2 It is a structural schematic diagram of a foreign body detection device for the bottom of an ampoule bottle according to a preferred embodiment of the utility model;
[0021] Figure 3 This is one of the structural schematic diagrams of the conveying track of the preferred embodiment of the utility model;
[0022] Figure 4 This is the second structural schematic diagram of the conveying track of the preferred embodiment of the utility model;
[0023] Figure 5 It is a structural schematic diagram of the lighting mechanism of the preferred embodiment of the utility model.
[0024] Legend:
[0025] 1. Conveying track; 11. Wide track; 111. Notch; 12. Connecting track; 2. Bottle pushing mechanism; 21. Motor; 22. Dial wheel; 221. Groove; 222. Protrusion; 223. Chamfer; 23. Arc fence; 3. Detection mechanism; 31. Camera; 32. Second support seat; 33. Screw; 4. Illumination mechanism; 41. First support seat; 42. Light source mounting seat; 43. Light source; 44. Fastener; 5. Ampoule bottle. DETAILED DESCRIPTION
[0026] The embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. However, the present invention can be implemented in a variety of different ways as defined and covered below.
[0027] Please also read Figures 2 to 5 The bottle bottom foreign matter detection device for ampoule bottles of this embodiment includes a conveying track 1 for carrying ampoule bottles 5, a bottle pushing mechanism 2 for driving the ampoule bottles 5 to move along the conveying track 1, and a detection mechanism 3 arranged below the conveying track 1 for detecting foreign matter at the bottom of the ampoule bottles 5 on the conveying track 1. The conveying track 1 includes a wide track 11 and a connecting track 12. A notch 111 is provided on the wide track 11 for the detection mechanism 3 to collect images. The connecting track 12 connects the two ends of the notch 111. The width of the connecting track 12 is smaller than the width of the wide track 11.
[0028] The bottle bottom foreign body detection device for ampoule bottles of this embodiment drives the ampoule bottle 5 to move along the wide track 11 through the bottle pushing mechanism 2. Since the width of the connecting track 12 is smaller than the width of the wide track 11, when the ampoule bottle 5 passes through the connecting track 12 on the notch 111, the detection mechanism 3 can capture an image of the bottle bottom of the ampoule bottle 5, thereby determining whether the ampoule bottle 5 is a qualified product. The device has a simple structure and does not need to be replaced regularly, which can save labor costs. It does not apply external force to the neck of the ampoule bottle 5, which can prevent the ampoule bottle from breaking, thereby ensuring that the mandatory inspection is carried out smoothly.
[0029] In this embodiment, the width of the connecting track 12 is 0.2-0.7 mm. When the width of the connecting track 12 is less than 0.2 mm, the supporting area is small and the ampoule bottle 5 is easy to shake. When the width of the connecting track 12 is greater than 0.7 mm, the shielding area is large, which affects the detection accuracy. Optionally, the width of the connecting track 12 is 0.5 mm.
[0030] like Figure 4 and Figure 5 As shown, in this embodiment, the width of the wide track 11 is smaller than the outer diameter of the ampoule bottle 5, and the connecting track 12 is arranged along the diagonal of the notch 111; the bottle pushing mechanism 2 rotates clockwise, and the ampoule bottle 5 gradually transitions from contacting the connecting track 12 on the right side of the bottom to contacting the connecting track 12 on the left side of the bottom during the process of passing through the connecting track 12, which can prevent the connecting track 12 from always being in the middle position of the ampoule bottle 5, which may block foreign matter in the middle position of the bottom of the ampoule bottle 5. Therefore, as long as there is foreign matter at the bottom of the ampoule bottle 5, it will appear in the field of view of the detection mechanism 3 and be judged as a defective product.
[0031] In this embodiment, an illumination mechanism 4 is also included for illuminating the bottom of the ampoule bottle 5. The illumination mechanism 4 includes a first support seat 41, a light source mounting seat 42 arranged on the first support seat 41, a light source 43 arranged on the light source mounting seat 42, and a fastener 44 for connecting the first support seat 41 and the light source mounting seat 42.
[0032] In this embodiment, a circular hole is provided on the first support seat 41, and a waist-shaped hole corresponding to the circular hole is provided on the light source mounting seat 42. The fastener 44 positions the relative position of the first support seat 41 and the light source mounting seat 42 to adjust the distance between the light source 43 and the ampoule bottle 5, so that the detection mechanism 3 has good exposure when collecting the pattern, and can ensure the clarity of the pattern collected by the camera 31, thereby ensuring the accuracy of the detection. Optionally, the circular hole on the first support seat 41 is a threaded blind hole, and the fastener 44 is a screw. Optionally, the circular hole on the first support seat 41 is a through hole, and the fastener 44 is a bolt. It is understandable that the light source mounting seat 42 may also be provided with a circular hole, the first support seat 41 may be provided with a waist-shaped hole, and the fastener 44 may be a bolt.
[0033] In this embodiment, two light source mounting seats 42 are respectively arranged on both sides of the connecting track 12; for some of the medicine liquids in the ampoule bottle 5, the concentration is high and the color is dark. When one side is used for lighting, the glass attached to the bottom of the bottle may not be displayed for the medicine liquid with high concentration and dark color; by using light sources to illuminate both sides of the ampoule bottle 5 at the same time, the light can pass through the medicine liquid to display the glass attached to the bottom of the bottle, which can improve the accuracy of detection.
[0034] In this embodiment, the detection mechanism 3 includes a camera 31 disposed below the connecting track 12 and a second support base 32 for supporting the camera 31 , and has a simple structure and stable support.
[0035] In this embodiment, the second support base 32 is provided with a through hole for installing the camera 31 and a screw 33 for positioning the camera 31. Loosening the screw 33 can adjust the distance between the camera 31 and the bottom of the ampoule bottle 5. After the adjustment, tightening the screw 33 can fix the camera 31. The structure is simple and can ensure that the camera 31 is focused to collect clear patterns, thereby ensuring the accuracy of the detection.
[0036] In this embodiment, the bottle pushing mechanism 2 includes a motor 21, a dial wheel 22 driven by the motor 21, and an arc-shaped fence 23 arranged along the outer circumference of the dial wheel 22. The dial wheel 22 is provided with a groove 221 for driving the ampoule bottle 5 to move along the conveying track 1. The plurality of grooves 221 are evenly arranged along the circumference of the dial wheel 22. After the ampoule bottle 5 enters the groove 221 on the dial wheel 22, it is carried by the wide track 11. The arc-shaped fence 23 keeps the ampoule bottle 5 in the groove 221 of the dial wheel 22 at all times. The dial wheel 22 drives the ampoule bottle 5 to move. When the ampoule bottle 5 passes through the connecting track 12, the detection mechanism 3 below the connecting track 12 performs image acquisition on the bottom of the ampoule bottle 5.
[0037] In this embodiment, a protrusion 222 is formed between two adjacent grooves 221 , and a chamfer 223 is arranged on the protrusion 222 for guiding the ampoule bottle 5 into the groove 221 , so as to prevent the protrusion 222 and the arc fence 23 from crushing the ampoule bottle 5 .
[0038] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A foreign body detection device for the bottom of an ampoule bottle, characterized in that: The invention comprises a conveying track (1) for carrying ampoules, a bottle pushing mechanism (2) for driving the ampoules to move along the conveying track (1), and a detection mechanism (3) arranged below the conveying track (1) for detecting foreign matter at the bottom of the ampoules on the conveying track (1). The conveying track (1) comprises a wide track (11) and a connecting track (12); the wide track (11) is provided with a notch (111) for the detection mechanism (3) to collect images; the connecting track (12) connects two ends of the notch (111); and the width of the connecting track (12) is smaller than the width of the wide track (11).
2. The foreign body detection device for the bottom of an ampoule bottle according to claim 1, characterized in that: The width of the connecting track (12) is 0.2-0.7 mm.
3. The foreign body detection device for the bottom of an ampoule bottle according to claim 1 or 2, characterized in that: The connecting track (12) is arranged along the diagonal line of the notch (111).
4. The foreign body detection device for the bottom of an ampoule bottle according to claim 3, characterized in that: The invention also comprises an illumination mechanism (4) for illuminating the bottom of the ampoule bottle, wherein the illumination mechanism (4) comprises a first support seat (41), a light source mounting seat (42) arranged on the first support seat (41), a light source (43) arranged on the light source mounting seat (42), and a fastener (44) for connecting the first support seat (41) and the light source mounting seat (42).
5. The foreign body detection device for the bottom of an ampoule bottle according to claim 4, characterized in that: The first support seat (41) is provided with a round hole, the light source mounting seat (42) is provided with a waist-shaped hole corresponding to the round hole, and the fastener (44) locates the relative position of the first support seat (41) and the light source mounting seat (42).
6. The foreign body detection device for the bottom of an ampoule bottle according to claim 5, characterized in that: The two light source mounting seats (42) are respectively arranged on two sides of the connecting track (12).
7. The foreign body detection device for the bottom of an ampoule bottle according to claim 3, characterized in that: The detection mechanism (3) comprises a camera (31) arranged below the connecting track (12) and a second support base (32) for supporting the camera (31).
8. The foreign body detection device for the bottom of an ampoule bottle according to claim 7, characterized in that: The second support seat (32) is provided with a through hole for installing the camera (31) and a screw (33) for positioning the camera (31).
9. The foreign body detection device for the bottom of an ampoule bottle according to claim 3, characterized in that: The bottle pushing mechanism (2) comprises a motor (21), a thumbwheel (22) driven by the motor (21), and an arc-shaped fence (23) arranged along the outer circumference of the thumbwheel (22); the thumbwheel (22) is provided with a groove (221) for driving the ampoule bottle to move along the conveying track (1); a plurality of the grooves (221) are evenly arranged along the circumference of the thumbwheel (22).
10. The foreign matter detection device for the bottom of an ampoule bottle according to claim 9, characterized in that: A protrusion (222) is formed between two adjacent grooves (221), and a chamfer (223) for guiding the ampoule bottle into the groove (221) is arranged on the protrusion (222).
