Dust collector noise reduction device for cement production

By designing a soft-connected noise reduction device on the dust collector for cement production, the maintenance inconvenience caused by fixed connections is solved, noise reduction and dust absorption is achieved, the maintenance process of the silencer is simplified, and the working efficiency is improved.

CN222260510UActive Publication Date: 2024-12-27XINHUA COUNTY TIANMA CEMENT CO LTD
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Patent Information

Application Number
CN202420658133.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-02
Publication Date
2024-12-27
Estimated Expiration
2034-04-02

AI Technical Summary

Technical Problem

Due to the excessive noise of existing cement production dust collectors, the dust cannot be effectively absorbed, and the fixed connection between the silencer and the dust collector makes maintenance inconvenient, resulting in the silencer being easily blocked and affecting working efficiency.

Method used

A noise reduction device including a dust collector body, a conveying pipe and a muffler body is designed. The soft connection is realized through the connection mechanism, and the muffler can be easily disassembled and maintained. The filter cloth net is used to absorb flying dust twice and pass through the gears. and the toothed plate structure achieves stable installation and disassembly.

Benefits of technology

It effectively reduces noise, improves the maintenance convenience of the silencer, avoids clogging problems, simplifies the maintenance process, and improves the operation convenience of staff.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of dust collectors, in particular to a dust collector noise reduction device for cement production, which comprises a dust collector main body, a discharge port of the dust collector main body is connected with a silencer main body through a connecting mechanism, and the connecting mechanism comprises an outer ring fixing seat and an inner ring mounting seat. An inner gear ring is arranged on the inner surface of the outer ring fixing seat, a plurality of gears are arranged in the inner ring mounting seat, the gears are all meshed with the inner gear ring, and toothed plates meshed with the corresponding gears are further arranged in the inner ring mounting seat; the lower end of a filter cloth net arranged at an inlet in the bottom of a silencer body is embedded into an outer ring fixing base, a clamping block arranged at the inner end of a toothed plate pushes the filter cloth net to abut against the groove wall of an annular containing groove, the silencer is erected at an outlet of a dust collector, flying dust is secondarily absorbed through a filter bag, the silencer can be directly detached from the dust collector, and the dust collector is convenient to use. And subsequent ash removal maintenance is facilitated, and operation is convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of dust collectors, in particular to a noise reduction device for a dust collector used in cement production. Background Art

[0002] During the cement production process, dust collectors are needed to absorb dust. The noise detected by the dust collector of a high-power motor during working hours exceeds 80 decibels. Due to the excessive noise, on-site construction workers are often reluctant to turn on the dust collector, resulting in dust all over the site. Under the existing technology, in order to reduce dust and noise, people will add a muffler to the pipe outlet of the dust collector. The muffler can reduce the noise, but in actual application, we found that along with the reduction of noise, a lot of flying dust will enter the muffler, causing the muffler to become blocked. The staff needs to frequently remove the muffler for maintenance. Since the muffler and the dust collector are fixedly connected, the installation, disassembly and maintenance of the muffler are very inconvenient, which brings great trouble to the staff. Utility Model Content

[0003] The utility model aims to solve the shortcomings in the prior art and proposes a noise reduction device for a dust collector used in cement production.

[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0005] A dust collector noise reduction device for cement production, comprising a dust collector body, a delivery pipe is arranged at the discharge port of the dust collector body, a muffler body is arranged on the top of the delivery pipe, a connection mechanism is arranged between the delivery pipe and the muffler body, and a soft connection is formed between the delivery pipe and the muffler body above through the connection mechanism;

[0006] The connecting mechanism comprises an outer ring fixing seat and an inner ring mounting seat, the inner surface of the outer ring fixing seat is provided with an inner gear ring, a plurality of circumferentially distributed gears are provided inside the inner ring mounting seat, each gear is meshed with the outer inner gear ring, and tooth plates meshed with the corresponding gears are also provided inside the inner ring mounting seat;

[0007] The inner end of the tooth plate extends into the outer ring fixing seat, the upper surface of the outer ring fixing seat is provided with an annular receiving groove, the lower end of the filter cloth net arranged at the bottom entrance of the muffler body is embedded in the annular receiving groove, and the inner ends of the tooth plates are respectively provided with clamping blocks;

[0008] Each clamping block extends into the interior of the outer ring fixing seat respectively, and the clamping blocks push the filter cloth net against the groove wall of the annular accommodating groove.

[0009] In a preferred technical solution, the external frame structure of the muffler body is placed on the connecting mechanism, and the filter cloth net arranged at the inlet of the muffler body is embedded in the annular receiving groove reserved on the connecting mechanism.

[0010] In a preferred technical solution, a dust cover is arranged on the top of the inner ring mounting seat, a motor is arranged inside the dust cover, and a drive shaft arranged at the output end of the motor is located at the center of one of the gears in the inner ring mounting seat.

[0011] In a preferred technical solution, interconnected sliding grooves for linear sliding of the toothed plate are formed inside the outer ring fixing seat and the inner ring mounting seat.

[0012] In a preferred technical solution, a dust outlet for the conveying pipeline to discharge outwards is reserved at the center of the inner ring mounting seat.

[0013] In a preferred technical solution, a rainproof roof is installed on the top of the muffler body.

[0014] The beneficial effects of the utility model are:

[0015] The noise reduction device proposed in this scheme solves the problem that the dust collector and the muffler are inconvenient to disassemble due to the fixed connection between the two, which is not conducive to the cleaning and maintenance of the muffler. The muffler is set at the outlet of the dust collector, and the filter bag is used to absorb the flying dust for the second time. The muffler can be directly removed from the dust collector, which is convenient for subsequent cleaning and maintenance. The operation is easy, which provides convenience for the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the installation structure of the dust collector body and the noise reducer proposed in the utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the connection mechanism proposed by the utility model, which is a front view of the internal inner gear ring, gear and gear plate assembled;

[0018] Figure 3 The figure is a top view schematic diagram of the internal structure of the connecting mechanism proposed by the utility model.

[0019] In the figure: 1. Dust collector body; 2. Delivery pipeline; 3. Muffler body; 4. Connecting mechanism; 5. Outer ring fixing seat; 6. Inner ring mounting seat; 7. Inner gear ring; 8. Gear; 9. Tooth plate; 10. Dust cover; 11. Motor; 12. Annular receiving groove; 13. Filter cloth net; 14. Clamping block; 15. Slide groove; 16. Dust outlet. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0021] In this embodiment, refer to Figure 1-3 A dust collector noise reduction device for cement production includes a dust collector body 1, a conveying pipe 2 is arranged at the discharge port of the dust collector body 1, a muffler body 3 is arranged on the top of the conveying pipe 2, and a rainproof shed is installed on the top of the muffler body 3.

[0022] A connection mechanism 4 is provided between the delivery pipeline 2 and the muffler body 3, and a soft connection is formed between the delivery pipeline 2 and the muffler body 3 above through the connection mechanism 4. Specific description:

[0023] The external frame structure of the muffler body 3 is placed on the connecting mechanism 4, and the muffler body 3 is placed on the connecting mechanism 4 at the bottom, forming a stable matching relationship, which can ensure that noise enters the muffler body 3, and no assembly is formed between the two, which is conducive to directly removing the muffler body 3 from the connecting mechanism 4 at a later time.

[0024] As attached Figure 2 As shown, the connection mechanism 4 includes an outer ring fixing seat 5 and an inner ring mounting seat 6, and a dust outlet 16 for the conveying pipe 2 to discharge outward is reserved at the center of the inner ring mounting seat 6.

[0025] An inner gear ring 7 is provided on the inner surface of the outer ring fixing seat 5, and a number of circumferentially distributed gears 8 are provided inside the inner ring mounting seat 6, and each gear 8 is meshed with the outer inner gear ring 7. Tooth plates 9 meshing with each corresponding gear 8 are also provided inside the inner ring mounting seat 6, and the positions of the inner gear ring 7 and the tooth plates 9 are relatively staggered and do not affect each other.

[0026] The outer ring fixing seat 5 and the inner ring mounting seat 6 are provided with a communicating slide groove 15 for the linear sliding of the tooth plate 9. The inner end of the tooth plate 9 extends into the outer ring fixing seat 5, and the upper surface of the outer ring fixing seat 5 is provided with an annular receiving groove 12. The lower end of the filter cloth net 13 provided at the bottom entrance of the muffler body 3 is embedded in the annular receiving groove 12. The inner end of the tooth plate 9 is provided with a clamping block 14 respectively; the filter cloth net 13 provided at the entrance of the muffler body 3 is embedded in the annular receiving groove 12 reserved on the connecting mechanism 4. Each clamping block 14 extends into the inner part of the outer ring fixing seat 5 respectively, and the clamping block 14 pushes the filter cloth net 13 against the groove wall of the annular receiving groove 12.

[0027] Finally, it should be supplemented that a dust cover 10 is provided on the top of the inner ring mounting seat 6, a motor 11 is provided inside the dust cover 10, and a drive shaft provided at the output end of the motor 11 is at the center of one of the gears 8 in the inner ring mounting seat 6.

[0028] When the motor 11 is started, one of the gears 8 is controlled to rotate, so that the inner gear ring 7 can rotate synchronously, and then drive all the gears 8 to rotate. Because the gears 8 are meshed with the tooth plates 9, all the tooth plates 9 will slide forward and backward. When installing the muffler body 3, it is necessary to ensure that the lower end of the filter cloth net 13 at the bottom of the muffler body 3 is completely built into the annular receiving groove 12, and then control each tooth plate 9 to extend outward, and use the clamping block 14 to push the filter cloth net 13 against the annular receiving groove 12, so that the position of the filter cloth net 13 is fixed. Under such a design, on the one hand, the filter cloth net 13 can further filter the dust, and on the other hand, it can also prevent the filter cloth net 13 from being separated due to the huge air pressure discharged in the dust collector body 1. Since a nearly closed discharge channel is formed between the conveying pipe 2 of the dust collector body 1 and the muffler body 3, the muffler body 3 can be used for noise reduction, and when the muffler body 3 is subsequently maintained, the muffler can be quickly disassembled, which provides convenience for subsequent manual operation.

[0029] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A dust collector noise reduction device for cement production, comprising a dust collector body (1), a delivery pipe (2) being arranged at the discharge port of the dust collector body (1), a muffler body (3) being arranged at the top of the delivery pipe (2), characterized in that: A connection mechanism (4) is provided between the delivery pipeline (2) and the silencer body (3), and a soft connection is formed between the delivery pipeline (2) and the silencer body (3) above through the connection mechanism (4); The connecting mechanism (4) comprises an outer ring fixing seat (5) and an inner ring mounting seat (6), the inner surface of the outer ring fixing seat (5) is provided with an inner gear ring (7), a plurality of gears (8) distributed circumferentially are provided inside the inner ring mounting seat (6), each gear (8) is meshed with the outer inner gear ring (7), and tooth plates (9) meshed with each corresponding gear (8) are also provided inside the inner ring mounting seat (6); The inner end of the tooth plate (9) extends into the outer ring fixing seat (5), and an annular receiving groove (12) is formed on the upper surface of the outer ring fixing seat (5). The lower end of the filter cloth net (13) arranged at the bottom entrance of the muffler body (3) is embedded in the annular receiving groove (12), and the inner ends of the tooth plates (9) are respectively provided with clamping blocks (14); Each clamping block (14) extends into the interior of the outer ring fixing seat (5) respectively, and the clamping block (14) pushes the filter cloth net (13) against the groove wall of the annular containing groove (12).

2. A noise reduction device for a dust collector for cement production according to claim 1, characterized in that: The external frame structure of the muffler body (3) is placed on the connecting mechanism (4), and the filter cloth net (13) arranged at the entrance of the muffler body (3) is embedded in the annular receiving groove (12) reserved on the connecting mechanism (4).

3. A noise reduction device for a dust collector for cement production according to claim 1, characterized in that: A dust cover (10) is arranged on the top of the inner ring mounting seat (6), a motor (11) is arranged inside the dust cover (10), and a drive shaft arranged at the output end of the motor (11) is located at the center of one of the gears (8) in the inner ring mounting seat (6).

4. A noise reduction device for a dust collector for cement production according to claim 1, characterized in that: The outer ring fixing seat (5) and the inner ring mounting seat (6) are provided with interconnected sliding grooves (15) for the linear sliding of the toothed plate (9).

5. A noise reduction device for a dust collector for cement production according to claim 1, characterized in that: The center of the inner ring mounting seat (6) is reserved with a dust outlet (16) for the conveying pipeline (2) to discharge dust outwards.

6. A noise reduction device for a dust collector for cement production according to claim 1, characterized in that: A rainproof roof is installed on the top of the muffler body (3).