Cooling device for wire processing and forming

Abstract

The utility model discloses a cooling device for wire processing and forming, and relates to the technical field of wire processing. The cooling device comprises a device body, a processing chamber is arranged on one side of the device body, a water tank is arranged in the device body, a motor, a reciprocating lead screw and a piston box are arranged at the bottom of the device body, and a threaded block and a driven gear are arranged on the outer surface of the reciprocating lead screw respectively. A reciprocating screw rod rotates under the rotation of a motor, the reciprocating screw rod rotates to enable a second driving bevel gear to drive a second driven bevel gear to rotate, so that a second rotating shaft drives a second fan blade to rotate, the second fan blade blows air upwards, an uncooled cable can be pre-cooled, air is heated by means of a high-temperature cable, and then hot air is generated; and hot air can dry the water-cooled cable without additionally arranging an air drying device and a wiping device, so that the structure of the device is greatly simplified, the manufacturing cost is reduced, and the energy consumption is saved.

Description

Technical Field

[0001] The utility model relates to the technical field of wire processing, in particular to a cooling device used for wire processing and forming. Background Art

[0002] Wires refer to conductors that transmit electrical energy, and are divided into bare wires, electromagnetic wires, and insulated wires. Bare wires have no insulation layer, and include copper and aluminum flat wires, overhead stranded wires, and various profiles. They are mainly used for outdoor overhead and indoor buses and switch boxes. During the processing and manufacturing of wires, a hot-melt method is generally used to wrap an insulating sleeve on the outer surface of the wire core, and then the wire is cooled and formed.

[0003] In order to avoid rapid cooling of the cables and affect their quality, most of the existing cooling devices will pre-cool them. For example, the prior art discloses a cooling device for wire processing and forming with application number CN202022617478.2. When the device water-cools the cables, it first uses an air cooling chamber to pre-cool them, and then water-cools them. However, in order to dry the water stains on the cables, the device is designed with structures such as a wiping device, an air drying device, a water-absorbing sponge, and a squeezing device, resulting in a complex structure, high purchase cost, and high energy consumption. Secondly, although the device is pre-cooled by air, as the production time increases, the temperature of the cooling water will slowly rise, and then the cooling effect will gradually decrease in the later stage, affecting the cooling effect. Utility Model Content

[0004] Based on this, the purpose of the utility model is to provide a cooling device for wire processing and forming to solve the technical problems in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cooling device for wire processing and forming, comprising a device body, a processing chamber is provided on one side of the device body, a water tank is provided inside the device body, a motor, a reciprocating screw and a piston box are provided at the bottom of the device body, and the outer surface of the reciprocating screw is respectively provided with a threaded block and a driven gear, a piston plate is provided inside the piston box, and a piston rod is provided on one side of the piston plate, and the end of the piston rod is fixed to the threaded block, a water suction pipe and a water outlet pipe are provided on one side of the piston box, a first rotating shaft is installed on the other side of the device body through a mounting frame, and a first fan blade is fixed on the top of the first rotating shaft, a first driven bevel gear is fixed on the bottom end of the first rotating shaft, and a first active bevel gear and a second active bevel gear are respectively provided at both ends of the reciprocating screw, a second rotating shaft is installed at the bottom of the processing chamber, a second fan blade is fixed on the top of the second rotating shaft, and a second driven bevel gear is fixed on the bottom end of the second rotating shaft, a wiper and a second guide roller are provided on the upper part of the interior of the device body, and a wiper blade is provided inside the wiper, and a driving gear is connected to the output end of the motor.

[0006] Furthermore, a plurality of groups of first guide rollers are provided inside the water tank.

[0007] By adopting the above technical solution, the first guide roller can extend the path of the cable moving in the water tank, so that the cable is cooled more thoroughly and fully.

[0008] Furthermore, a line outlet and a line inlet are respectively provided on one side of the processing chamber.

[0009] By adopting the above technical solution, the cable outlet is convenient for the cooled cables to pass out, while the cable inlet is convenient for the uncooled cables to pass in.

[0010] Furthermore, a movable door is provided on the outer surface of the processing chamber.

[0011] By adopting the above technical solution, the movable door makes it easy for the staff to place the cable on the third guide roller during operation, making the operation more convenient.

[0012] Furthermore, the first fan blade is located below the water outlet pipe, and the water outlet pipe is serpentine.

[0013] By adopting the above technical solution, the serpentine curve can extend the flow path of the water flow, so that the wind blown by the first fan blade can cool the water more fully.

[0014] Furthermore, a nozzle is installed at the bottom of the water outlet pipe, and multiple nozzles are arranged at equal distances.

[0015] By adopting the above technical solution, multiple nozzles can divert water, increase the contact range between water and air, and enhance the cooling effect on water.

[0016] Furthermore, the outer surfaces of the water outlet pipe and the water suction pipe are both provided with one-way valves.

[0017] By adopting the above technical solution, the one-way valve can control the direction of the water flow when the piston moves, so as to achieve the purpose of pumping and delivering water.

[0018] Furthermore, the inner wall of the water tank is provided with scale marks.

[0019] By adopting the above technical solution, the scale mark can facilitate the staff to check the water reserves, avoiding excessive evaporation of water for a long time and insufficient water to affect the cooling effect.

[0020] Furthermore, the first active bevel gear meshes with the first driven bevel gear, the second active bevel gear meshes with the second driven bevel gear, and the diameters of the first active bevel gear and the second active bevel gear are both larger than the diameters of the first driven bevel gear and the second driven bevel gear.

[0021] By adopting the above technical solution, the large bevel teeth drive the small bevel teeth, so that the fan blades can rotate faster and the wind force is greatly improved.

[0022] Furthermore, a control panel is provided on the top of the device body, and the control panel is electrically connected to the motor.

[0023] By adopting the above technical solution, the staff can control the motor through the control panel.

[0024] To sum up, the utility model mainly has the following beneficial effects: when the utility model is performing cooling work, the reciprocating screw is rotated under the rotation of the motor, and the rotation of the reciprocating screw causes the second active bevel gear to drive the second driven bevel gear to rotate, so that the second rotating shaft drives the second fan blade to rotate, and the second fan blade blows air upward, which can pre-cool the uncooled cable, and heat the air with the help of the cable with higher temperature, thereby generating hot air, and the hot air can dry the cable that has been water-cooled, without the need for additional air drying and wiping devices, which greatly simplifies the structure of the device, reduces the cost of construction, and saves energy; secondly, the rotation of the reciprocating screw can cause the first active bevel gear to rotate and the thread The block moves, and the threaded block drives the piston plate to do piston movement in the piston box through the piston rod, so that the water in the water tank is drawn by the water pump into the piston box and then into the water outlet pipe. At the same time, the first active bevel gear rotates to make the first driven bevel gear rotate, so that the first shaft drives the first fan blade to rotate. The rotation of the first fan blade generates wind, which can cool the water in the water outlet pipe. The cooled water is sprayed out by the nozzle. The sprayed water can evenly contact with the air, which can reduce the temperature of the water again. By circulating the water for cooling, the water can be kept at a stable temperature value, avoiding the gradual increase of water temperature due to long-term cable production, thereby ensuring the cooling efficiency and effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a structural schematic diagram of the utility model;

[0026] Figure 2 This is a schematic diagram of the cross-sectional structure of the device body of the utility model;

[0027] Figure 3 It is a schematic diagram of the reciprocating screw structure of the utility model;

[0028] Figure 4 It is a schematic diagram of the structure of the wiper element of the utility model.

[0029] In the figure: 1. device body; 2. control panel; 3. processing chamber; 4. wire outlet; 5. wire inlet; 6. water tank; 7. first guide roller; 8. second guide roller; 9. scale mark; 10. piston box; 11. motor; 12. reciprocating screw; 13. first active bevel gear; 14. second active bevel gear; 15. mounting frame; 16. first rotating shaft; 17. first fan blade; 18. first driven bevel gear; 19. second rotating shaft; 20. second driven bevel gear; 21. movable door; 22. water outlet pipe; 23. water suction pipe; 24. threaded block; 25. piston rod; 26. piston plate; 27. driving gear; 28. driven gear; 29. ​​second fan blade; 30. third guide roller; 31. wiper; 32. wiper blade; 33. nozzle. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.

[0031] The following describes an embodiment of the utility model based on its overall structure.

[0032] Embodiment 1: A cooling device for wire processing and forming, such as Figure 1-Figure 4 As shown, it includes a device body 1, a processing chamber 3 is provided on one side of the device body 1, a water tank 6 is provided inside the device body 1, a motor 11, a reciprocating screw 12 and a piston box 10 are provided at the bottom of the device body 1, and the outer surface of the reciprocating screw 12 is respectively provided with a threaded block 24 and a driven gear 28, a piston plate 26 is provided inside the piston box 10, and a piston rod 25 is provided on one side of the piston plate 26, and the end of the piston rod 25 is fixed to the threaded block 24, a water suction pipe 23 and a water outlet pipe 22 are provided on one side of the piston box 10, a first rotating shaft 16 is installed on the other side of the device body 1 through a mounting frame 15, and a first fan blade 17 is fixed to the top of the first rotating shaft 16, and a first driven bevel gear 18 is fixed to the bottom end of the first rotating shaft 16, and the reciprocating screw 12 is provided with a threaded block 24 and a driven gear 28, respectively, and a piston plate 26 is provided inside the piston box 10, and a piston rod 25 is provided on one side of the piston plate 26, and the end of the piston rod 25 is fixed to the threaded block 24, and a water suction pipe 23 and a water outlet pipe 22 are provided on one side of the piston box 10, and a first rotating shaft 16 is installed on the other side of the device body 1 through a mounting frame 15, and a first fan blade 17 is fixed to the top of the first rotating shaft 16, and a first driven bevel gear 18 is fixed to the bottom end of the first rotating shaft 16 ... A first active bevel gear 13 and a second active bevel gear 14 are respectively provided at both ends of the processing chamber 3, a second rotating shaft 19 is installed at the bottom of the processing chamber 3, a second fan blade 29 is fixed to the top of the second rotating shaft 19, and a second driven bevel gear 20 is fixed to the bottom of the second rotating shaft 19, a wiper member 31 and a second guide roller 8 are provided on the upper part of the interior of the device body 1, and a wiper blade 32 is provided inside the wiper member 31, and the wiper blade 32 is made of rubber material. The cooled cable passes through the wiper member, so that most of the water stains on its surface can be scraped off, and the output end of the motor 11 is connected to the active gear 27, and a control panel 2 is provided on the top of the device body 1, and the control panel 2 is electrically connected to the motor 11, and the staff can control the motor 11 through the control panel 2.

[0033] See also Figure 1-Figure 2 In the above embodiment, a wire outlet 4 and a wire inlet 5 are respectively provided on one side of the processing chamber 3. The wire outlet 4 is convenient for the cooled cables to pass out, while the wire inlet 5 is convenient for the uncooled cables to pass in.

[0034] See also Figure 1 In the above embodiment, a movable door 21 is provided on the outer surface of the processing chamber 3. The movable door 21 facilitates the staff to place the cable on the third guide roller during operation, making the operation more convenient.

[0035] See also Figure 1-Figure 2 In the above embodiment, the outer surfaces of the water outlet pipe 22 and the water pumping pipe 23 are both provided with a one-way valve, which can control the direction of the water flow when the piston moves, so as to achieve the purpose of pumping and delivering water.

[0036] See also Figure 1-Figure 2 In the above embodiment, the inner wall of the water tank 6 is provided with a scale mark 9, which can facilitate the staff to check the water storage to avoid excessive water evaporation for a long time and insufficient water to affect the cooling effect.

[0037] See also Figure 1-Figure 3 In the above embodiment, the first active bevel gear 13 is meshed with the first driven bevel gear 18, and the second active bevel gear 14 is meshed with the second driven bevel gear 20, and the diameters of the first active bevel gear 13 and the second active bevel gear 14 are both larger than the diameters of the first driven bevel gear 18 and the second driven bevel gear 20. By driving the small bevel gear with the large bevel gear, the fan blade can rotate faster, greatly improving the wind force.

[0038] Embodiment 2: In order to improve the adequacy of cable cooling, embodiment 2 is improved on the basis of embodiment 1. Figure 2 A plurality of first guide rollers 7 are provided inside the water tank 6. The first guide rollers 7 can extend the path of the cable moving in the water tank 6, so that the cable is cooled more thoroughly and fully.

[0039] Embodiment 3: In order to facilitate cooling the cooling water, embodiment 2 is improved on the basis of embodiment 1. Figure 1-Figure 2 The first fan blade 17 is located below the water outlet pipe 22, and the water outlet pipe 22 is serpentine, which can extend the flow path of the water flow, so that the wind blown by the first fan blade 17 can cool the water more fully. A nozzle 33 is installed at the bottom of the water outlet pipe 22, and multiple nozzles 33 are arranged at equal distances. Multiple nozzles can divert water, increase the contact range between water and air, and improve the cooling effect on the water.

[0040] The implementation principle of the utility model is as follows: when performing cooling work, the staff starts the motor 11, and the reciprocating screw 12 rotates under the rotation of the motor 11. The rotation of the reciprocating screw 12 causes the second active bevel gear 14 to drive the second driven bevel gear 20 to rotate, so that the second rotating shaft 19 drives the second fan blade 29 to rotate. The second fan blade 29 blows air upward, which can pre-cool the uncooled cable, and heat the air with the help of the cable with a higher temperature, thereby generating hot air. The hot air can dry the cable that has been water-cooled. The cable that has been initially air-cooled enters the water tank 6 for water cooling. The cable that has been water-cooled passes through the wiper 31 for scraping out, and the wiper blade 32 can scrape off most of the water stains; secondly, the rotation of the reciprocating screw 12 can The first active bevel gear 13 rotates and the threaded block 24 moves. The threaded block 24 drives the piston plate 26 to perform piston movement in the piston box 10 through the piston rod 25, so that the water pump 23 draws water in the water tank 6 into the piston box 10 and then enters the water outlet pipe 22. At the same time, the first active bevel gear 13 rotates to rotate the first driven bevel gear 18, so that the first rotating shaft 16 drives the first fan blade 17 to rotate. The rotation of the first fan blade 17 generates wind, which can cool the water in the water outlet pipe 22. The cooled water is sprayed out by the nozzle 33. The water can be evenly contacted with the air when sprayed, and the temperature of the water can be reduced again. By circulating the water for cooling, the water can be kept at a stable temperature.

[0041] Although an embodiment of the utility model has been shown and described, this specific embodiment is only an explanation of the utility model and is not a limitation of the utility model. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contribution as needed without departing from the principles and purpose of the utility model. However, as long as they are within the scope of the claims of the utility model, they are protected by patent law.

Claims

1. A cooling device for wire forming, comprising a device body (1), characterized in that: A processing chamber (3) is provided on one side of the device body (1), a water tank (6) is provided inside the device body (1), a motor (11), a reciprocating screw (12) and a piston box (10) are provided at the bottom of the device body (1), and a threaded block (24) and a driven gear (28) are provided on the outer surface of the reciprocating screw (12), a piston plate (26) is provided inside the piston box (10), and a piston rod (25) is provided on one side of the piston plate (26), and the end of the piston rod (25) is fixed to the threaded block (24), a water suction pipe (23) and a water outlet pipe (22) are provided on one side of the piston box (10), and a first rotating shaft (16) is installed on the other side of the device body (1) via a mounting frame (15). , and a first fan blade (17) is fixed to the top end of the first rotating shaft (16), a first driven bevel gear (18) is fixed to the bottom end of the first rotating shaft (16), a first active bevel gear (13) and a second active bevel gear (14) are respectively provided at both ends of the reciprocating screw rod (12), a second rotating shaft (19) is installed at the bottom of the processing chamber (3), a second fan blade (29) is fixed to the top end of the second rotating shaft (19), and a second driven bevel gear (20) is fixed to the bottom end of the second rotating shaft (19), a wiper member (31) and a second guide roller (8) are provided at the top of the interior of the device body (1), and a wiper blade (32) is provided inside the wiper member (31), and the output end of the motor (11) is connected to a driving gear (27).

2. The cooling device for wire processing and forming according to claim 1, characterized in that: A plurality of groups of first guide rollers (7) are provided inside the water tank (6).

3. The cooling device for wire processing and forming according to claim 1, characterized in that: A wire outlet (4) and a wire inlet (5) are respectively provided on one side of the processing chamber (3).

4. The cooling device for wire processing and forming according to claim 1, characterized in that: The outer surface of the processing chamber (3) is provided with a movable door (21).

5. The cooling device for wire processing and forming according to claim 1, characterized in that: The first fan blade (17) is located below the water outlet pipe (22), and the water outlet pipe (22) is serpentine.

6. The cooling device for wire processing and forming according to claim 1, characterized in that: A spray head (33) is installed at the bottom of the water outlet pipe (22), and a plurality of spray heads (33) are arranged at equal distances.

7. The cooling device for wire processing and forming according to claim 1, characterized in that: The outer surfaces of the water outlet pipe (22) and the water suction pipe (23) are both provided with one-way valves.

8. The cooling device for wire processing and forming according to claim 1, characterized in that: The inner wall of the water tank (6) is provided with a scale mark (9).

9. The cooling device for wire processing and forming according to claim 1, characterized in that: The first active bevel gear (13) meshes with the first driven bevel gear (18), the second active bevel gear (14) meshes with the second driven bevel gear (20), and the diameters of the first active bevel gear (13) and the second active bevel gear (14) are both larger than the diameters of the first driven bevel gear (18) and the second driven bevel gear (20).

10. The cooling device for wire processing and forming according to claim 1, characterized in that: A control panel (2) is provided on the top of the device body (1), and the control panel (2) is electrically connected to the motor (11).

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