Automatic winding device for annular inductor
By designing rotatable fixing and cleaning components in the winding device, the problem of low winding accuracy caused by the inability to adapt to different types of workpieces in the prior art is solved, and high-precision winding and dust cleaning of ring inductors are achieved , improves the use effect of the device.
Patent Information
- Application Number
- CN202421044047.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-14
AI Technical Summary
When the existing winding device wraps the workpiece, the workpiece is shaken because the clamp cannot adapt to different types of workpieces, which reduces the accuracy of the ring inductor wrapping.
An automatic winding device for ring inductors is designed, using rotatable fixing and cleaning components, fixing different models of workpieces through exchange design of gears and clamps, and cleaning internal dust through toothed strips and brushes.
It realizes accurate fixation of workpieces of different models, avoids shaking, improves winding accuracy, and effectively cleans up dust, extends the service life of the device.
Smart Images
Figure CN222260804U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of winding devices, and in particular relates to an automatic winding device for a toroidal inductor. Background Art
[0002] A winding device is a device that mechanically winds linear materials onto a specific workpiece. It is usually made of copper wire. Most electrical products require the use of a winding device to wind the enameled copper wire into an inductor coil to complete the processing.
[0003] Today's winding devices usually use clamps to fix the workpiece when winding it. Since most clamps cannot adapt to a wide range of workpieces of different models when fixing, the workpiece is prone to shaking during the winding process, which greatly reduces the accuracy of the winding of the toroidal inductor and has a poor use effect. Utility Model Content
[0004] The purpose of the utility model is to solve the problem that current winding devices usually use clamps to fix the workpiece when winding it. Since most clamps cannot adapt to different types of workpieces in a wide range when fixing, the workpiece is prone to shaking during the winding process, which greatly reduces the accuracy of the winding of the toroidal inductor and the use effect is not good, an automatic winding device for a toroidal inductor is proposed.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an automatic winding device for a toroidal inductor, comprising a shell and a winding module, the winding module is arranged on the top of the shell, the coil column is arranged on the top of the shell, a fixing component is arranged on the outer wall of the shell, and a cleaning component is arranged on the fixing component.
[0006] As a further description of the above technical solution:
[0007] The fixing assembly comprises a first gear and a second gear, and the bottoms of the first gear and the second gear are rotatably mounted on the inner wall of the shell through a bracket.
[0008] As a further description of the above technical solution:
[0009] The first gear is meshed with the second gear, a rotating shaft is fixedly mounted on the inner wall of the first gear and the second gear, and a sleeve is fixedly mounted on the outer wall of the rotating shaft.
[0010] As a further description of the above technical solution:
[0011] Connecting columns are fixedly installed on both sides of the collar, and handles are fixedly installed on the outer walls of the connecting columns. A first clamping plate is fixedly installed on one side of the collar through the connecting columns, and a second clamping plate is fixedly installed on the other side of the collar through the connecting columns.
[0012] As a further description of the above technical solution:
[0013] The cleaning assembly comprises a toothed bar, the toothed bar is meshedly connected to the first gear, and the toothed bar is meshedly connected to the second gear.
[0014] As a further description of the above technical solution:
[0015] A brush is fixedly installed on the other side of the toothed bar, a travel frame is arranged at the bottom of the shell, a sliding block is slidably installed on the inner wall of the travel frame, and a dirt box is fixedly installed on the outer wall of the sliding block.
[0016] In summary, due to the adoption of the above technical solution, the beneficial effects of the utility model are:
[0017] 1. In the utility model, by providing a fixing component, when the staff fixes workpieces of different models, they only need to turn the handle, and the handle drives the ring to rotate through the connecting column, and the ring drives the rotating shaft to rotate, so that the first clamping plate and the second clamping plate exchange positions due to rotation, and at the same time, the rotation of the rotating shaft drives the first gear or the second gear on its outer wall to rotate, and then the other gear rotates, so that the clamping plates on both sides of the workpiece are on the same horizontal line after rotation. Through this design, different types of clamping plates can be replaced when dealing with workpieces of different models, preventing the workpiece from shaking during the winding process, greatly improving the accuracy of the winding of the toroidal inductor, and having a good use effect.
[0018] 2. In the utility model, a cleaning component is provided. When the first gear drives the second gear to rotate, the first gear and the second gear drive the toothed bar to move. The toothed bar drives the brush on its outer wall to move on the inner wall of the shell, so that the brush cleans the dust inside the shell into the dirt box. After the dirt box is full, the dirt box is pulled to make the slider on its outer wall slide out of the travel groove set at the bottom of the shell to complete the replacement of the dirt box. Through this design, the dust accumulated inside the shell can be effectively cleaned to prevent the internal metal from being damaged due to excessive dust, and the use effect is good. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 The figure is a schematic diagram of the three-dimensional structure of an automatic winding device for a toroidal inductor.
[0020] Figure 2 The present invention is a three-dimensional structural schematic diagram of a fixing component of an automatic winding device for a toroidal inductor.
[0021] Figure 3 The present invention is a three-dimensional structural schematic diagram of a cleaning component of an automatic winding device for a toroidal inductor.
[0022] Legend:
[0023] 1. Shell; 2. Winding module; 3. Coil column; 4. Fixing assembly; 41. First gear; 42. Second gear; 43. Rotating shaft; 44. Handle; 45. Ring; 46. First clamping plate; 47. Second clamping plate; 5. Cleaning assembly; 51. Toothed bar; 52. Brush; 53. Dirt box; 54. Slider; 55. Travel frame. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figure 1-3 The utility model provides a technical solution: an automatic winding device for a toroidal inductor, comprising a housing 1 and a winding module 2, the winding module 2 is arranged on the top of the housing 1, a coil column 3 is arranged on the top of the housing 1, a fixing component 4 is arranged on the outer wall of the housing 1, and a cleaning component 5 is arranged on the fixing component 4;
[0026] The fixing assembly 4 includes a first gear 41 and a second gear 42. The bottoms of the first gear 41 and the second gear 42 are rotatably mounted on the inner wall of the housing 1 through a bracket. The first gear 41 and the second gear 42 are meshed and connected. A rotating shaft 43 is fixedly mounted on the inner walls of the first gear 41 and the second gear 42. A collar 45 is fixedly mounted on the outer wall of the rotating shaft 43. Connecting columns are fixedly mounted on both sides of the collar 45. A handle 44 is fixedly mounted on the outer wall of the connecting column. A first clamping plate 46 is fixedly mounted on one side of the collar 45 through the connecting column. A second clamping plate 47 is fixedly mounted on the other side of the collar 45 through the connecting column.
[0027] The specific implementation method is as follows: when the staff fixes workpieces of different models, they only need to rotate the handle 44, and the handle 44 drives the ring 45 to rotate through the connecting column, and the ring 45 drives the rotating shaft 43 to rotate, so that the first clamping plate 46 and the second clamping plate 47 exchange positions due to rotation, and at the same time, the rotating shaft 43 rotates to drive the first gear 41 or the second gear 42 on its outer wall to rotate, and then the other gear rotates, so that the clamping plates on both sides of the workpiece are on the same horizontal line after rotation.
[0028] The cleaning assembly 5 includes a toothed bar 51, which is meshed with the first gear 41, and meshed with the second gear 42. A brush 52 is fixedly installed on the other side of the toothed bar 51. A travel frame 55 is provided at the bottom of the housing 1, and a slider 54 is slidably installed on the inner wall of the travel frame 55. A dirt box 53 is fixedly installed on the outer wall of the slider 54.
[0029] The specific implementation method is as follows: when the first gear 41 drives the second gear 42 to rotate, the first gear 41 and the second gear 42 drive the toothed bar 51 to move, and the toothed bar 51 drives the brush 52 on its outer wall to move on the inner wall of the shell 1, so that the brush cleans the dust inside the shell 1 into the dirt box 53. After the dirt box 53 is full, pull the dirt box 53 so that the slider 54 on its outer wall slides out of the travel groove set at the bottom of the shell 1, thereby completing the replacement of the dirt box 53.
[0030] Working principle: When the staff fixes workpieces of different models, they only need to turn the handle 44, and the handle 44 drives the ring 45 to rotate through the connecting column, and the ring 45 drives the rotating shaft 43 to rotate, so that the first clamping plate 46 and the second clamping plate 47 exchange positions due to rotation, and at the same time, the rotating shaft 43 rotates to drive the first gear 41 or the second gear 42 on its outer wall to rotate, and then the other gear rotates, so that the clamping plates on both sides of the workpiece are on the same horizontal line after rotation, and when the first gear 41 drives the second gear 42 to rotate, the first gear 41 and the second gear 42 drive the toothed bar 51 to move, and the toothed bar 51 drives the brush 52 on its outer wall to move on the inner wall of the outer shell 1, so that the brush cleans the dust inside the outer shell 1 into the dirt box 53. After the dirt box 53 is full, pull the dirt box 53 to make the slider 54 on its outer wall slide out of the travel groove set at the bottom of the outer shell 1, and complete the replacement of the dirt box 53.
[0031] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An automatic winding device for a toroidal inductor, comprising a housing (1) and a winding module (2), wherein the winding module (2) is arranged on the top of the housing (1), and characterized in that: A coil pole (3) is arranged on the top of the shell (1), a fixing component (4) is arranged on the outer wall of the shell (1), and a cleaning component (5) is arranged on the fixing component (4).
2. The automatic winding device for a toroidal inductor according to claim 1, characterized in that: The fixing assembly (4) comprises a first gear (41) and a second gear (42), and the bottoms of the first gear (41) and the second gear (42) are rotatably mounted on the inner wall of the housing (1) via a bracket.
3. The automatic winding device for a toroidal inductor according to claim 2, characterized in that: The first gear (41) and the second gear (42) are meshingly connected, a rotating shaft (43) is fixedly mounted on the inner walls of the first gear (41) and the second gear (42), and a collar (45) is fixedly mounted on the outer wall of the rotating shaft (43).
4. The automatic winding device for a toroidal inductor according to claim 3, characterized in that: Connecting columns are fixedly mounted on both sides of the collar (45), and handles (44) are fixedly mounted on the outer walls of the connecting columns. A first clamping plate (46) is fixedly mounted on one side of the collar (45) through the connecting columns, and a second clamping plate (47) is fixedly mounted on the other side of the collar (45) through the connecting columns.
5. The automatic winding device for a toroidal inductor according to claim 4, characterized in that: The cleaning assembly (5) comprises a toothed bar (51), the toothed bar (51) is meshingly connected to the first gear (41), and the toothed bar (51) is meshingly connected to the second gear (42).
6. The automatic winding device for a toroidal inductor according to claim 5, characterized in that: A brush (52) is fixedly mounted on the other side of the toothed bar (51), a travel frame (55) is provided at the bottom of the housing (1), a slider (54) is slidably mounted on the inner wall of the travel frame (55), and a dirt removal box (53) is fixedly mounted on the outer wall of the slider (54).