Dumping switch
By simplifying the structure and using infrared emission receiving tube combined with steel ball design, the existing dump switches are solved and the problem of complexity and inappropriate for automatic equipment production is achieved, and a high-reliability and low-cost dump switch is suitable for automated production.
Patent Information
- Application Number
- CN202420616394.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-28
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-03-28
AI Technical Summary
The existing dump switches have problems such as complex structure, large volume, short life and unsuitable for automatic equipment production, especially the photoelectric dump switches are too large in size, complicated in assembly and numerous processes.
A new type of dump switch is designed, using infrared emitter and receiver tube, combined with steel ball structure, simplifying the internal and external structure, adopting a square profile design, and simplifying assembly through a straight or vertical pin structure, suitable for automated production.
It achieves long service life, high reliability, low production cost and simple output signals. It is suitable for automated equipment production and improves production efficiency and pass rate.
Smart Images

Figure CN222260891U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dump switches, in particular to a dump switch. Background Art
[0002] In the prior art, many electrical appliances, such as heaters, vibrating toys, sports equipment, electronic wind chimes, home security systems, etc., need to be provided with a dump switch to ensure safety in a dumped state, that is, when the electrical appliance dumps to a certain angle, the dump switch can shut down the electrical appliance to ensure safety. The dump switch in the prior art is of two types: mechanical and electronic. The electronic dump switch includes a transmitting tube, a receiving tube, a ball and a ball groove. Under normal circumstances, the ball is located between the transmitting tube and the receiving tube, blocking the receiving tube from receiving the photoelectric signal. In this state, the electrical appliance operates normally. When the electrical appliance dumps to a certain angle, the ball deviates from the original position, and the receiving tube receives the photoelectric signal sent by the transmitting tube, so that the receiving tube is turned on and generates a control signal. The control signal can be used to achieve the purpose of electrical appliance dumping control, thereby stopping the electrical appliance from running. When the electrical appliance returns to a certain angle, the ball returns to the normal position, blocking the receiving tube from receiving the photoelectric signal, and the receiving tube cannot be turned on, and the electrical appliance resumes normal operation.
[0003] In the prior art, the dump switches on the market are mainly mechanical contact switch structures, which are complex in structure, large in size, short in life, and not suitable for use in smaller equipment. The existing photoelectric dump switches also have some disadvantages, mainly manifested in that they are too large in size, complex in assembly, and have many processes, and are not suitable for automatic equipment production. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] In view of the shortcomings of the prior art, the utility model provides a tipping switch, which has the advantages of long service life, better reliability and stability, low production cost, improved production efficiency, improved qualification rate, cost saving, and output signals of high and low level signals, which is easier for users to use. It solves some shortcomings of the existing photoelectric tipping switch, mainly manifested in the problems of too large size, complex assembly, numerous processes, and unsuitability for automatic equipment production.
[0006] (II) Technical solution
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a tipping switch, comprising an outer seat, an outer cover is clamped on one side of the outer seat, an inner seat is arranged inside the outer seat, an inner cover is clamped on the top of the inner seat, a transmitting tube is installed at the bottom of the inner seat, a receiving tube is installed at the top of the inner cover, and a steel ball is movably connected between the inner seat and the inner cover.
[0008] Preferably, the transmitting tube is an infrared transmitting tube IR928.
[0009] Preferably, the receiving tube is an infrared receiving tube PT928.
[0010] Preferably, the outer seat and the outer cover are in a left-right installation structure.
[0011] Preferably, the pins of the transmitting tube and the receiving tube are straight structures.
[0012] Preferably, the outer seat and the outer cover are in an up-and-down mounting structure.
[0013] Preferably, the pins of the transmitting tube and the receiving tube are vertical structures.
[0014] (III) Beneficial effects
[0015] Compared with the prior art, the utility model provides a dump switch, which has the following beneficial effects:
[0016] 1. Compared with the fully mechanical tipping switch, the tipping switch has a longer service life, better reliability and stability, and a continuous working life of more than 50,000 hours.
[0017] 2. The dump switch has a simple structure, small dimensions and low production cost.
[0018] 3. The internal and external structures of the tipping switch are mainly designed with a square profile. The joints between parts are designed to prevent fooling. If the direction and position are assembled incorrectly, the finished product cannot be assembled. It is more suitable for automated equipment production, improves production efficiency, increases the pass rate, and saves costs.
[0019] 4. The output signal of the dump switch is a high and low level signal, which is easier for users to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is an exploded schematic diagram of the first embodiment of the present utility model;
[0021] Figure 2 This is a schematic diagram of the dumping action of the first embodiment of the present utility model;
[0022] Figure 3 This is an application circuit diagram of Embodiment 1 of the present utility model;
[0023] Figure 4 This is an exploded schematic diagram of the second embodiment of the present utility model;
[0024] Figure 5 This is a schematic diagram of the dumping action of the second embodiment of the present utility model;
[0025] Figure 6 This is an application circuit diagram of the second embodiment of the present utility model.
[0026] In the figure:
[0027] 1. Outer seat; 2. Outer cover; 3. Inner seat; 4. Inner cover; 5. Transmitting tube; 6. Receiving tube; 7. Steel ball. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0029] It should be noted that all directional indications in the embodiments of the present application are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indication will also change accordingly.
[0030] In this application, unless otherwise clearly specified and limited, the terms "connection", "fixation", etc. should be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0031] In addition, in this application, descriptions such as "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in this field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by this application.
[0032] In the related technology, the dump switch on the market is mainly based on the mechanical contact switch structure, which has a complex structure, a large size, a short life, and is not suitable for use in smaller equipment. Our company's existing photoelectric dump switches (models: TS-IR01, TS-IRO5, TS-IR03, A2TS-H, A2TS-V) have some shortcomings, mainly manifested in that the size is too large, the assembly is complicated, the process is numerous, and it is not suitable for automatic equipment production.
[0033] In order to solve the problems in the related art to a certain extent, the embodiment of the present application provides a dump switch. The newly designed photoelectric dump switch overcomes all the above shortcomings at one time, and is modified in structure, which is suitable for automated equipment production and has lower cost.
[0034] The present application is described below with reference to the accompanying drawings and specific embodiments:
[0035] Embodiment 1
[0036] Combination Figure 1-Figure 3 The embodiment of the present application provides a tipping switch, including an outer seat 1, an outer cover 2 is clamped on one side of the outer seat 1, the outer seat 1 and the outer cover 2 are in a left-right installation structure, an inner seat 3 is provided inside the outer seat 1, an inner cover 4 is clamped on the top of the inner seat 3, a transmitting tube 5 is installed at the bottom of the inner seat 3, the transmitting tube 5 is an infrared transmitting tube IR928, a receiving tube 6 is installed on the top of the inner cover 4, the receiving tube 6 is an infrared receiving tube PT928, the pins of the transmitting tube 5 and the receiving tube 6 are straight structures, and a steel ball 7 is movably connected between the inner seat 3 and the inner cover 4.
[0037] In this embodiment, when the tipping switch is in a normal installation state, the steel ball 7 is located on the light transmission path between the transmitting tube 5 and the receiving tube 6, the infrared light is shielded, and the product outputs a low level; when the sensor is tipped to the left or right or any other direction, the steel ball 7 is offset from the light transmission path, the infrared light is received normally, and the product outputs a high level. The sensor in this embodiment is suitable for a horizontal installation method of the user's circuit board.
[0038] Embodiment 2
[0039] Combination Figure 4-Figure 6 The embodiment of the present application provides a tipping switch, including an outer seat 1, an outer cover 2 is clamped on one side of the outer seat 1, the outer seat 1 and the outer cover 2 are in an upper and lower mounting structure, an inner seat 3 is provided inside the outer seat 1, an inner cover 4 is clamped on the top of the inner seat 3, a transmitting tube 5 is installed at the bottom of the inner seat 3, the transmitting tube 5 is an infrared transmitting tube IR928, a receiving tube 6 is installed on the top of the inner cover 4, the receiving tube 6 is an infrared receiving tube PT928, the pins of the transmitting tube 5 and the receiving tube 6 are in a vertical structure, and a steel ball 7 is movably connected between the inner seat 3 and the inner cover 4.
[0040] In this embodiment, the sensor is suitable for a horizontal installation mode of the user circuit board.
[0041] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine different embodiments or examples described in this specification.
[0042] In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the fact that they can be implemented by ordinary technicians in this field. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by this application.
[0043] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A dump switch, characterized in that: The invention comprises an outer seat (1), an outer cover (2) is clamped on one side of the outer seat (1), an inner seat (3) is arranged inside the outer seat (1), an inner cover (4) is clamped on the top of the inner seat (3), a transmitting tube (5) is installed at the bottom of the inner seat (3), a receiving tube (6) is installed at the top of the inner cover (4), and a steel ball (7) is movably connected between the inner seat (3) and the inner cover (4).
2. A tipping switch according to claim 1, characterized in that: The transmitting tube (5) is an infrared transmitting tube IR928.
3. A tipping switch according to claim 1, characterized in that: The receiving tube (6) is an infrared receiving tube PT928.
4. A tipping switch according to claim 1, characterized in that: The outer seat (1) and the outer cover (2) are in a left-right installation structure.
5. A tipping switch according to claim 1, characterized in that: The pins of the transmitting tube (5) and the receiving tube (6) are straight structures.
6. A tipping switch according to claim 1, characterized in that: The outer seat (1) and the outer cover (2) are in an up-and-down mounting structure.
7. A tipping switch according to claim 1, characterized in that: The pins of the transmitting tube (5) and the receiving tube (6) are in a vertical structure.