Motor cable fitting and softening device

By introducing a straightening and cleaning mechanism into the motor cable bonding and softening device, uneven heating and surface impurities caused by bending are solved, uniform heating and surface cleaning of the motor cable are achieved, and the softening effect of the cable is improved and insulation performance extends service life.

CN222262427UActive Publication Date: 2024-12-27JIAXING DADE ELECTRIC CO LTD
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Patent Information

Application Number
CN202421056530.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2024-12-27
Estimated Expiration
2034-05-15

AI Technical Summary

Technical Problem

The existing motor cable bonding softening devices are unevenly heated due to bending during heating, and oil stains and dust on the cable surface may cause corrosion, affecting insulation performance and life.

Method used

A motor cable bonding softening device including a straightening mechanism and a cleaning mechanism is designed to make the cable more uniformly heated through the straightening mechanism, and surface impurities are removed through the cleaning mechanism to ensure the integrity of the insulation layer.

Benefits of technology

It realizes uniform heating and surface cleaning of motor cables, improves the softening effect and insulation performance of cables, and extends the service life of cables.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of motor cable processing, and discloses a motor cable fitting and softening device which comprises a supporting base, a motor cable winding box is arranged on one side of the top end of the supporting base, a motor cable body is wound in the motor cable winding box, and a straightening mechanism is arranged at the top of the supporting base. A plurality of upper straightening rods and a plurality of lower straightening rods can straighten a motor cable body, one end of the straightened motor cable body enters a heating cylinder, a heating wire can heat the heating cylinder, and the heating cylinder can soften an insulating layer on the outer wall of the motor cable body, so that the insulating layer is more attached to a copper wire in the motor cable body; the straightened motor cable body can be heated more sufficiently, the softening effect of the motor cable body is improved, the heated motor cable is sent to the top end of the transmission guide rail, and cooling fans on the two sides can cool and shape the cable.
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Description

Technical Field

[0001] The utility model relates to the technical field of motor cable processing, in particular to a motor cable laminating and softening device. Background Art

[0002] A motor cable softening device generally refers to a device or technology used to improve the flexibility and adhesion of motor cables. During the motor manufacturing process, the copper wire and insulation layer inside the motor cable need to be bonded to ensure the effective transmission of electric energy and the normal operation of the motor. However, some existing cable softening and bonding devices still have some problems.

[0003] 1. The copper wire in the motor cable may be bent or twisted during the manufacturing and transportation process, which may affect the performance and life of the cable. In the subsequent process of heating the motor cable to soften it, the motor cable may be heated unevenly because it is bent, so that the insulation layer of the outer wall of the cable and the cable do not fit well, and the cable cannot be fully softened.

[0004] 2. After heating the motor cable, some bonding and softening devices need to be cooled and shaped in time. However, there may be a small amount of oil or dust on the surface of the motor cable. Oil and dust may cause corrosion under certain conditions, affecting the insulation performance and service life of the motor cable. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a motor cable fitting and softening device, which solves the problem that a bent motor cable may cause uneven heating of the motor cable, resulting in the insulation layer of the outer wall of the cable and the cable not fitting well, and that a small amount of oil or dust may exist on the surface of the motor cable, and the oil and dust may cause corrosion under certain conditions.

[0006] To achieve the above objectives, the utility model is implemented through the following technical solutions: a motor cable fitting and softening device, including a support base, a motor cable winding box is arranged on one side of the top of the support base, a motor cable body is wound inside the motor cable winding box, a straightening mechanism is arranged on the top of the support base, the straightening mechanism includes a straightening box, an adjustment handle, a screw, an adjustment block, an adjustment slot, an upper straightening rod, a lower straightening rod, a connecting rod, a gear 1 and a motor 1, a plurality of adjustment slots are provided on the inner walls on both sides of the straightening box, the inner walls of the plurality of adjustment slots are slidably connected with adjustment blocks, and an upper straightening rod is rotatably connected between two adjacent adjustment blocks. Straight rod, the top ends of the plurality of adjustment blocks are rotatably connected with screw rods, the inner wall sides of the straightening box are rotatably connected with lower straightening rods, one end of one of the upper straightening rods and one of the lower straightening rods are fixedly connected with connecting rods, the middle part of one of the connecting rods is fixedly connected with gear 1, the bottom end of the gear 1 is meshed with gear 2, one side of the gear 2 is provided with motor 1, the output end of the motor 1 is fixedly connected with the center of gear 2, the top end of the support base is fixedly connected with two support rods, the top ends of the two support rods are fixedly connected with heating cylinders, the outer wall of the heating cylinder is provided with a heating wire, and one side of the heating wire is provided with a transmission track;

[0007] A cleaning mechanism is provided on one side of the top of the support base, and the cleaning mechanism includes a cleaning ring, a transmission ring, a second motor, a support plate, a transmission rod, a compression spring and a cleaning arc plate. A transmission ring is fixedly provided on the outer wall of the cleaning ring, and a transmission rod is attached to the bottom end of the transmission ring. A second motor is provided on one side of the transmission rod, and an output end of the second motor is fixedly connected to the other end of the transmission rod. One side wall of the cleaning ring is rotatably connected to a side wall of the transmission track, and a plurality of compression springs are fixedly connected to the inner wall of the cleaning ring, and one end of each of the plurality of compression springs is engaged with a cleaning arc plate.

[0008] Preferably, one end of the motor cable body passes through the motor cable winding box.

[0009] Preferably, the plurality of screw rods are respectively threadedly connected to the plurality of adjustment grooves, and the top ends of the plurality of screw rods are fixedly connected with adjustment handles.

[0010] Preferably, the bottom end of the motor 1 is fixedly connected to the top end of the support base, and the bottom end of the straightening box is fixedly connected to the middle part of the top end of the support base.

[0011] Preferably, the bottom end of the transfer track is fixedly connected to the top end of the support base, a plurality of cooling fans are provided on both sides of the transfer track, and the bottom ends of the plurality of cooling fans are fixedly connected to the top end of the support base.

[0012] Preferably, one end of the transmission rod is rotatably connected to a side wall of the transfer track.

[0013] Preferably, the bottom end of the motor 2 is fixedly connected to a support plate, and the bottom end of the support plate is fixedly connected to the top end of the support base.

[0014] Preferably, the inner sides of the plurality of cleaning arc plates are in contact with the outer wall of the motor cable body.

[0015] Beneficial Effects

[0016] The utility model provides a motor cable laminating and softening device. Compared with the prior art, it has the following beneficial effects:

[0017] 1. In the utility model, through the straightening mechanism, multiple upper straightening rods and multiple lower straightening rods can straighten the motor cable body. One end of the straightened motor cable body enters the heating cylinder. The heating wire can heat the heating cylinder. The heating cylinder can soften the insulation layer of the outer wall of the motor cable body, so that the insulation layer is more closely fitted to the copper wire inside the motor cable body. The straightened motor cable body can be heated more fully, thereby improving the softening effect of the motor cable body. The heated motor cable is fed to the top of the transfer guide rail, and the cooling fans on both sides can cool and shape the cable.

[0018] 2. In the utility model, through the cleaning mechanism, the user inserts one end of the motor cable body into the cleaning ring, and multiple compression springs can drive the cleaning arc plates to fit the outer wall of the motor cable body respectively. The user can start motor 2, and motor 2 drives the transmission rod to rotate, and the transmission rod drives the transmission ring to rotate, thereby rotating the cleaning ring. As the motor cable body continues to pass through the cleaning ring, multiple cleaning arc plates can clean the dust and oil on the outer wall of the motor cable body. Cleaning the surface of the motor cable body can remove impurities that may damage the insulation layer, thereby ensuring the integrity and performance of the insulation layer. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a three-dimensional structural schematic diagram of the motor cable bonding and softening device proposed by the utility model;

[0020] Figure 2 This is a structural schematic diagram of the straightening mechanism of the motor cable laminating and softening device proposed in the utility model;

[0021] Figure 3 This is a structural schematic diagram of the cleaning mechanism of the motor cable bonding and softening device proposed in the utility model;

[0022] Figure 4 The motor cable bonding and softening device proposed by the utility model Figure 1 Enlarged view of point A

[0023] Figure 5 The motor cable bonding and softening device proposed by the utility model Figure 2Enlarged view of point B in the middle.

[0024] Legend:

[0025] 1. Support base; 2. Motor cable reel box; 3. Motor cable body; 4. Cleaning mechanism; 401. Cleaning ring; 402. Transmission ring; 403. Motor 2; 404. Support plate; 405. Transmission rod; 406. Compression spring; 407. Cleaning arc plate; 5. Cooling fan; 6. Support rod; 601. Heating tube; 602. Heating wire; 7. Straightening mechanism; 701. Straightening box; 702. Adjustment handle; 703. Screw; 704. Adjustment block; 705. Adjustment slot; 706. Upper straightening rod; 707. Lower straightening rod; 708. Connecting rod; 709. Gear 1; 710. Gear 2; 711. Motor 1; 8. Transfer track. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] See also Figure 1 - Figure 5 The utility model provides two technical solutions, which specifically include the following embodiments:

[0028] Embodiment 1:

[0029] The motor cable fitting and softening device comprises a support base 1, a motor cable winding box 2 is arranged on one side of the top of the support base 1, a motor cable body 3 is wound inside the motor cable winding box 2, a straightening mechanism 7 is arranged on the top of the support base 1, and the straightening mechanism 7 comprises a straightening box 701, an adjustment handle 702, a screw 703, an adjustment block 704, an adjustment slot 705, an upper straightening rod 706, a lower straightening rod 707, a connecting rod 708, a gear 709 and a motor 711, and a plurality of adjustment slots 705 are opened on the inner walls on both sides of the straightening box 701, and the inner walls of the plurality of adjustment slots 705 Each of the plurality of adjusting blocks 704 is slidably connected with an adjusting block 704, an upper straightening rod 706 is rotatably connected between two adjacent adjusting blocks 704, a screw 703 is rotatably connected to the top of each of the adjusting blocks 704, lower straightening rods 707 are rotatably connected to both sides of the inner wall of the straightening box 701, one end of each of the upper straightening rods 706 and one end of each of the lower straightening rods 707 are fixedly connected with a connecting rod 708, a gear 1 709 is fixedly connected to the middle of one of the connecting rods 708, a gear 2 710 is meshed with the bottom end of the gear 1 709, a motor 1 711 is provided on one side of the gear 2 710, and a motor 1 711 is provided on one side of the motor 1 The output end of 711 is fixedly connected to the center of gear 2 710, and two support rods 6 are fixedly connected to the top of the support base 1, and a heating cylinder 601 is fixedly connected to the top of the two support rods 6. The outer wall of the heating cylinder 601 is provided with a heating wire 602, and a transfer track 8 is provided on one side of the heating wire 602. One end of the motor cable body 3 passes through the motor cable winding box 2, and multiple screws 703 are respectively threadedly connected to multiple adjustment slots 705. When the user needs to adjust the distance between the upper straightening rod 706 and the lower straightening rod 707, the user can turn the adjustment handle 702 to adjust the distance between the upper straightening rod 706 and the lower straightening rod 707. The hand 702 drives the screw 703 to rotate, and the rotating screw 703 is threadedly connected to the adjustment slot 705, so that the screw 703 drives the adjustment block 704 to rise and fall, and the top ends of the multiple screws 703 are fixedly connected with the adjustment handle 702, the bottom end of the motor 1 711 is fixedly connected to the top of the support base 1, the bottom end of the straightening box 701 is fixedly connected to the middle of the top of the support base 1, the bottom end of the transfer track 8 is fixedly connected to the top of the support base 1, and multiple cooling fans 5 are provided on both sides of the transfer track 8, and the bottom ends of the multiple cooling fans 5 are fixedly connected to the top of the support base 1.

[0030] During operation, the user inserts one end of the motor cable body 3 between the upper straightening rod 706 and the lower straightening rod 707, and then starts the motor 1 711. The rotation of the motor 1 711 can make the gear 2 710 drive the gear 1 709 to transmit, thereby rotating the upper straightening rod 706 and the lower straightening rod 707. The rotation of the upper straightening rod 706 and the lower straightening rod 707 can send the motor cable body 3 between the remaining multiple upper straightening rods 706 and the lower straightening rods 707. The motor cable body 3 can be straightened, and one end of the straightened motor cable body 3 enters the heating tube 601. The heating wire 602 can heat the heating tube 601. The heating tube 601 can soften the insulating layer of the outer wall of the motor cable body 3, so that the insulating layer can fit more closely to the copper wire inside the motor cable body 3. The straightened motor cable body 3 can be heated more fully, thereby improving the softening effect of the motor cable body 3. The heated motor cable is sent to the top of the transfer guide rail, and the cooling fans 5 on both sides can cool and shape the cable.

[0031] Embodiment 2:

[0032] On the basis of the first embodiment, a cleaning mechanism 4 is provided on one side of the top of the support base 1. The cleaning mechanism 4 includes a cleaning ring 401, a transmission ring 402, a second motor 403, a support plate 404, a transmission rod 405, a compression spring 406 and a cleaning arc plate 407. The outer wall fixed sleeve of the cleaning ring 401 is provided with a transmission ring 402. The bottom end of the transmission ring 402 is attached with a transmission rod 405. The friction between the transmission rod 405 and the transmission ring 402 is relatively large. When the transmission rod 405 rotates, the transmission ring 402 can be driven to rotate. One side of the transmission rod 405 A motor 2 403 is provided, the output end of the motor 2 403 is fixedly connected to the other end of the transmission rod 405, one side wall of the cleaning ring 401 is rotatably connected to the side wall of the transmission track 8, the inner wall of the cleaning ring 401 is fixedly connected to a plurality of compression springs 406, one end of each of the plurality of compression springs 406 is snap-connected to a cleaning arc plate 407, the bottom end of the motor 2 403 is fixedly connected to a support plate 404, the bottom end of the support plate 404 is fixedly connected to the top of the support base 1, and the inner sides of the plurality of cleaning arc plates 407 are all in contact with the outer wall of the motor cable body 3.

[0033] The user inserts one end of the motor cable body 3 into the cleaning ring 401, and multiple compression springs 406 can drive the cleaning arc plates 407 to fit the outer walls of the motor cable body 3 respectively. The user can start motor 2 403, and motor 2 403 drives the transmission rod 405 to rotate, and the transmission rod 405 drives the transmission ring 402 to rotate, thereby rotating the cleaning ring 401. As the motor cable body 3 continues to pass through the cleaning ring 401, multiple cleaning arc plates 407 can clean the dust and oil on the outer wall of the motor cable body 3. Cleaning the surface of the motor cable body 3 can remove impurities that may damage the insulation layer, thereby ensuring the integrity and performance of the insulation layer.

[0034] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the application should be included in the protection scope of the present application.

Claims

1. A motor cable laminating and softening device, comprising a supporting base (1), characterized in that: A motor cable winding box (2) is arranged on one side of the top of the support base (1), and a motor cable body (3) is wound inside the motor cable winding box (2). A straightening mechanism (7) is arranged on the top of the support base (1), and the straightening mechanism (7) comprises a straightening box (701), an adjustment handle (702), a screw (703), an adjustment block (704), an adjustment slot (705), an upper straightening rod (706), a lower straightening rod (707), a connecting rod (708), a gear 1 (709) and a motor 1 (711). A plurality of adjustment slots (705) are provided on the inner walls of both sides of the straightening box (701), and the inner walls of the plurality of adjustment slots (705) are all slidably connected with adjustment blocks (704), and the upper straightening rod (706) is rotatably connected between two adjacent adjustment blocks (704). The tops of the plurality of adjustment blocks (704) are all rotatably connected with screws. Rod (703), both sides of the inner wall of the straightening box (701) are rotatably connected with lower straightening rods (707), one end of one of the upper straightening rods (706) and one end of one of the lower straightening rods (707) are fixedly connected with connecting rods (708), the middle part of one of the connecting rods (708) is fixedly connected with gear one (709), the bottom end of the gear one (709) is meshed with gear two (710), one side of the gear two (710) is provided with motor one (711), the output end of the motor one (711) is fixedly connected with the center of gear two (710), the top end of the support base (1) is fixedly connected with two support rods (6), the top ends of the two support rods (6) are fixedly connected with heating tubes (601), the outer wall of the heating tube (601) is provided with a heating wire (602), and one side of the heating wire (602) is provided with a transfer track (8); A cleaning mechanism (4) is provided on one side of the top of the support base (1), and the cleaning mechanism (4) comprises a cleaning ring (401), a transmission ring (402), a second motor (403), a support plate (404), a transmission rod (405), a compression spring (406) and a cleaning arc plate (407). The outer wall of the cleaning ring (401) is fixedly sleeved with a transmission ring (402), the bottom end of the transmission ring (402) is fitted with a transmission rod (405), one side of the transmission rod (405) is provided with a second motor (403), the output end of the second motor (403) is fixedly connected to the other end of the transmission rod (405), one side wall of the cleaning ring (401) is rotatably connected to a side wall of the transfer track (8), and the inner wall of the cleaning ring (401) is fixedly connected with a plurality of compression springs (406), and one end of each of the plurality of compression springs (406) is snap-fitted with a cleaning arc plate (407).

2. The motor cable laminating and softening device according to claim 1, characterized in that: One end of the motor cable body (3) passes through the motor cable winding box (2).

3. The motor cable laminating and softening device according to claim 1, characterized in that: The plurality of screw rods (703) are respectively threadedly connected to the plurality of adjustment slots (705), and the top ends of the plurality of screw rods (703) are fixedly connected to an adjustment handle (702).

4. The motor cable laminating and softening device according to claim 1, characterized in that: The bottom end of the motor 1 (711) is fixedly connected to the top end of the support base (1), and the bottom end of the straightening box (701) is fixedly connected to the middle part of the top end of the support base (1).

5. The motor cable laminating and softening device according to claim 1, characterized in that: The bottom end of the transfer track (8) is fixedly connected to the top end of the support base (1), and a plurality of cooling fans (5) are provided on both sides of the transfer track (8), and the bottom ends of the plurality of cooling fans (5) are fixedly connected to the top end of the support base (1).

6. The motor cable laminating and softening device according to claim 1, characterized in that: One end of the transmission rod (405) is rotatably connected to a side wall of the transmission track (8).

7. The motor cable laminating and softening device according to claim 1, characterized in that: The bottom end of the second motor (403) is fixedly connected to a support plate (404), and the bottom end of the support plate (404) is fixedly connected to the top end of the support base (1).

8. The motor cable laminating and softening device according to claim 1, characterized in that: The inner sides of the plurality of cleaning arc plates (407) are all in contact with the outer wall of the motor cable body (3).