Chip mounter for resistor processing
The chip placement machine addresses the issue of substrate movement during resistor mounting by using a rotating mechanism to clamp the substrate, ensuring accurate and stable resistor placement.
Patent Information
- Application Number
- CN202323519716.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-22
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2033-12-22
AI Technical Summary
Existing resistor mounters fail to clamp and fix the substrate during mounting, leading to potential substrate movement and inaccurate placement of chip resistors.
A chip placement machine that uses a rotating member to drive a round rod and bidirectional screw, which in turn moves toothed plates and square blocks to clamp the substrate on a bearing platform, ensuring stability during the chip placement process.
The machine ensures accurate and stable mounting of chip resistors by preventing substrate movement, thereby enhancing the precision of the placement process.
Smart Images

Figure CN222263507U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of resistor processing equipment, and in particular relates to a chip mounter for resistor processing. Background Art
[0002] Chip resistors, also known as name card fixed resistors, are a type of metal glass glaze resistors. They are made by mixing metal powder and glass glaze powder and printing them on a substrate using screen printing. They are resistant to moisture and high temperatures and have a small temperature coefficient. They can greatly save circuit space costs and make the design more refined. The resistor mounter is a device that accurately mounts the chip resistor on the surface of the workpiece. However, most resistor mounters do not clamp and fix the substrate when mounting the resistor, which can easily cause the substrate to move, resulting in inaccurate mounting. Therefore, a resistor mounting machine is needed to solve the above problems. Utility Model Content
[0003] The purpose of the utility model is to provide a chip placement machine for resistor processing, which drives a round rod and a bidirectional screw to rotate through a rotating member, and the round rod drives two toothed plates to move through a first gear, thereby driving two long plates to move relative to the bearing platform at the same time, and the rotation of the bidirectional screw drives two square blocks to move, and synchronously drives two square plates and a square tube to move toward the bearing platform, and at the same time clamps the substrate on the upper side of the bearing platform, thereby avoiding the movement of the substrate during the chip placement process and ensuring the accuracy of the chip placement.
[0004] In order to achieve the above technical purpose, the technical solution adopted by the utility model is as follows:
[0005] A chip mounter for resistor processing, comprising a chip mounter body, a through slot communicating with the inside of the chip mounter body is provided on the front side of the chip mounter body, a box door is rotatably mounted on the upper side of the through slot, a square slot is provided inside the chip mounter body, four symmetrically distributed support columns are fixed on the lower side of the square slot, a bearing platform is fixed on the upper side of the four support columns, and a clamping assembly matching the bearing platform is provided in the square slot;
[0006] The clamping assembly includes long plates slidably assembled on the front and rear sides of the square groove, the rear long plate is slidably assembled on the side close to the supporting platform with two square tubes symmetrically distributed on the left and right, and the front long plate is slidably assembled on the side close to the supporting platform with two square plates matching the square tubes, a round rod is rotatably assembled in the square groove, a first gear is concentrically fixedly arranged in the middle of the round rod, tooth plates meshing with the first gear are fixedly arranged on opposite sides of the two long plates, and the two tooth plates are distributed up and down, a bidirectional screw is rotatably assembled inside the square groove, square blocks are threadedly connected on the left and right sides of the bidirectional screw, two clamping blocks matching the square plates are fixedly arranged on the upper sides of the two blocks, and a rotating part matching the round rod and the bidirectional screw is arranged inside the mounter body.
[0007] The rotating part includes an equipment cavity opened inside the mounter body, a plurality of circumferentially distributed blocks are fixedly provided at one end of the round rod extending rightward into the equipment cavity, a second gear is slidably mounted on the round rod, a plurality of slots matching the blocks are provided on the inner wall of the second gear, a third gear is fixedly provided at one end of the bidirectional screw extending rightward into the equipment cavity, the third gear is meshed with the second gear, a cylinder matching the round rod is fixedly provided at the right end of the second gear, a motor is installed in the equipment cavity, the output shaft of the motor is drivingly connected to the cylinder, a motor seat matching the motor is provided in the equipment cavity, an electric telescopic rod is fixedly provided in the equipment cavity, and the output end of the electric telescopic rod is fixedly connected to the motor seat.
[0008] A square cavity is provided inside the mounter body, and the square cavity is located at the lower side of the square groove. The supporting platform is provided with a plurality of long grooves interconnected with the square cavity, and square rods are slidably installed in the plurality of long grooves. The plurality of square rods are divided into four groups, and a first inclined platform is fixedly provided on the lower side of each group of square rods. A long platform is slidably installed in the square cavity, and two second inclined platforms matching the first inclined platform are fixedly provided on the left and right sides of the long platform. A circular hole connected with the square cavity is provided on the front side of the mounter body, and a threaded section is processed in the circular hole, and a screw threadedly connected with the threaded section is rotatably installed on the front side of the long platform.
[0009] A bevel is processed on one side of the second gear and the other side of the third gear.
[0010] Rubber pads are fixedly arranged on the upper sides of the plurality of square rods.
[0011] The utility model drives the round rod and the bidirectional screw to rotate through the rotating part. The round rod drives the two toothed plates to move through the first gear, thereby driving the two long plates to move relative to the bearing platform at the same time. The rotation of the bidirectional screw drives the two square blocks to move, and synchronously drives the two square plates and the square tube to move toward the bearing platform, and at the same time clamps the substrate on the upper side of the bearing platform, thereby avoiding the movement of the substrate during the patch process and ensuring the accuracy of the patch. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The present invention can be further described by the non-limiting embodiments given in the accompanying drawings.
[0013] Figure 1 This is a schematic structural diagram of an embodiment of a resistor processing chip mounter of the utility model;
[0014] Figure 2 The cross-sectional structure of a resistor processing chip mounter embodiment of the utility model is shown in FIG. Figure 1 ;
[0015] Figure 3for Figure 2 A schematic diagram of the enlarged structure at A in the middle;
[0016] Figure 4 The cross-sectional structure of a resistor processing chip mounter embodiment of the utility model is shown in FIG. Figure 2 ;
[0017] Figure 5 for Figure 4 A schematic diagram of the enlarged structure at B in the middle;
[0018] Figure 6 for Figure 4 Schematic diagram of the enlarged structure at C in the middle;
[0019] Figure 7 The cross-sectional structure of a resistor processing chip mounter embodiment of the utility model is shown in FIG. Figure 3 ;
[0020] Figure 8 for Figure 7 Schematic diagram of the enlarged structure at D in the middle.
[0021] The main component symbols are described as follows:
[0022] The placement machine body 1, the box door 10, the square groove 11, the support column 12, the bearing platform 13, the long plate 14, the square cylinder 15, the square plate 16, the round rod 17, the first gear 18, the tooth plate 19, the bidirectional screw 20, the block 21, the clamping block 22, the equipment cavity 30, the block 31, the second gear 32, the third gear 33, the cylinder 34, the motor 35, the motor seat 36, the electric telescopic rod 37, the square cavity 40, the square rod 41, the first inclined platform 42, the long platform 43, the second inclined platform 44, the screw 45, and the rubber pad 50. DETAILED DESCRIPTION
[0023] In order to enable those skilled in the art to better understand the present invention, the technical solution of the present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0024] like Figure 1-8 As shown, a chip mounter for resistor processing of the utility model comprises a chip mounter body 1, a through slot connected to the inside of the chip mounter body 1 is provided on the front side of the chip mounter body 1, a box door 10 is rotatably mounted on the upper side of the through slot, a square slot 11 is provided inside the chip mounter body 1, four symmetrically distributed support columns 12 are fixed on the lower side of the square slot 11, a bearing platform 13 is fixed on the upper side of the four support columns 12, and a clamping component matching the bearing platform 13 is provided in the square slot 11;
[0025] The clamping assembly includes a long plate 14 slidably assembled on the front and rear sides of the square groove 11, two square tubes 15 symmetrically distributed are slidably assembled on the side of the rear long plate 14 close to the bearing platform 13, and two square plates 16 matching the square tubes 15 are slidably assembled on the side of the front long plate 14 close to the bearing platform 13. A round rod 17 is rotatably assembled in the square groove 11, and a first gear 18 is concentrically fixedly arranged in the middle of the round rod 17. A tooth plate 19 meshing with the first gear 18 is fixedly arranged on the opposite sides of the two long plates 14, and the two tooth plates 19 are distributed up and down. A bidirectional screw 20 is rotatably assembled inside the square groove 11, and blocks 21 are threadedly connected on the left and right sides of the bidirectional screw 20. Two clamping blocks 22 matching the square plate 16 are fixedly arranged on the upper sides of the two blocks 21, and a rotating member matching the round rod 17 and the bidirectional screw 20 is arranged inside the SMT machine body 1;
[0026] In the utility model, a slide rail is provided inside the mounter body 1 to load and unload the mounter body 1, which is convenient for automated production. A control main board is provided on the front side of the mounter body 1 to control the entire operation of the mounter.
[0027] When the utility model is used, the substrate is placed on the upper side of the carrier 13, the rotating member drives the round rod 17 and the bidirectional screw 20 to rotate, the round rod 17 drives the first gear 18 to rotate, the first gear 18 drives the two tooth plates 19 to move at the same time, the two tooth plates 19 synchronously drive the two long plates 14 to move toward the substrate, and at the same time make the square plate 16 slide into the square tube 15, the bidirectional screw 20 rotates to make the two blocks 21 synchronously move toward the carrier 13, the two blocks 21 push the two square plates 16 to move toward the substrate through the clamping block 22 on the upper side, the two square plates 16 drive the two square tubes 15 to move toward the substrate, after the two long plates 14 and the two square tubes 15 are in contact with the substrate, the substrate is fixed to prevent the substrate from moving, thereby ensuring the accuracy of the patch;
[0028] The utility model drives the round rod and the bidirectional screw to rotate through the rotating part. The round rod drives the two toothed plates to move through the first gear, thereby driving the two long plates to move relative to the bearing platform at the same time. The rotation of the bidirectional screw drives the two square blocks to move, and synchronously drives the two square plates and the square tube to move toward the bearing platform, and at the same time clamps the substrate on the upper side of the bearing platform, thereby avoiding the movement of the substrate during the patch process and ensuring the accuracy of the patch.
[0029] The rotating part includes an equipment cavity 30 opened inside the SMT machine body 1, a round rod 17 extends rightward into the equipment cavity 30, one end of which is fixedly provided with a plurality of circumferentially distributed card blocks 31, the round rod 17 is slidably equipped with a second gear 32, and the inner wall of the second gear 32 is provided with a plurality of card slots matching the card blocks 31, a bidirectional screw 20 extends rightward into the equipment cavity 30, one end of which is fixedly provided with a third gear 33, the third gear 33 meshes with the second gear 32, a cylinder 34 matching the round rod 17 is fixedly provided at the right end of the second gear 32, a motor 35 is installed in the equipment cavity 30, the output shaft of the motor 35 is transmission-connected with the cylinder 34, a motor seat 36 matching the motor 35 is provided in the equipment cavity 30, an electric telescopic rod 37 is fixedly provided in the equipment cavity 30, and the output end of the electric telescopic rod 37 is fixedly connected with the motor seat 36;
[0030] When the utility model is not in use, the output end of the electric telescopic rod 37 is the shortest, the second gear 32 is disengaged from the third gear 33, and the block 31 on the side wall of the round rod 17 is inserted into the slot on the inner wall of the second gear 32;
[0031] When the utility model is used, the output shaft of the motor 35 drives the second gear 32 to rotate through the cylinder 34, and the second gear 32 drives the round rod 17 to rotate through the clamping block 31. The round rod 17 drives the two long plates 17 to move toward the supporting platform 13 through the first gear 18 and the toothed plate 19. After the two long plates 17 abut against the substrate on the upper side of the supporting platform 13, the motor 35 stops running, and the output end of the electric telescopic rod 27 extends, pushing the motor 35 to move to the left. The motor 35 drives the cylinder 34 and the second gear 32 to move to the left on the surface of the round rod 17, and the clamping groove on the inner wall of the second gear 32 is disengaged. When leaving the block 31, the second gear 32 meshes with the third gear 33, and the motor 35 starts to run. The output shaft of the motor 35 drives the second gear 32 to rotate, the second gear 32 drives the third gear 33 to rotate, and the third gear 33 drives the bidirectional screw 20 to rotate, thereby driving the two square plates 16 and the square tube 15 to move toward the carrier platform 13. After the two square plates 16 and the square tube 15 are in contact with the substrate on the upper side of the carrier platform 13, the motor 35 stops running and clamps the substrate on the upper side of the carrier platform 13. The substrate is clamped in four directions to ensure the stability of the substrate and the accuracy of the patch.
[0032] A square cavity 40 is provided inside the mounter body 1, and the square cavity 40 is located at the lower side of the square groove 11. The carrying platform 13 is provided with a plurality of long grooves interconnected with the square cavity 40, and square rods 41 are slidably mounted in the plurality of long grooves. The plurality of square rods 41 are divided into four groups, and a first inclined platform 42 is fixedly mounted on the lower side of each group of square rods 41. A long platform 43 is slidably mounted in the square cavity 40, and two second inclined platforms 44 matching the first inclined platform 42 are fixedly mounted on the left and right sides of the long platform 43. A circular hole connected with the square cavity 40 is provided on the front side of the mounter body 1, and a threaded section is processed in the circular hole, and a screw 45 threadedly connected with the threaded section is rotatably mounted on the front side of the long platform 43;
[0033] When the utility model is not in use, the upper side of the square rod 41 and the upper side of the carrier 13 are in the same plane, which is convenient for placing the substrate on the upper side of the carrier 13;
[0034] After the substrate is processed using the utility model, the operator directly rotates the screw 45, the screw 45 pushes the long table 43 to slide toward the rear side of the square cavity 40, the long table 43 pushes the second inclined table 44 to slide toward the rear side of the square cavity 40, the second inclined table 44 pushes the first inclined table 42 to slide toward the upper side of the square cavity 40, the first inclined table 42 pushes the upper end of the square rod 42 to extend out of the supporting platform 13, and lifts up the substrate on the upper side of the supporting platform 13, so as to facilitate the removal of the processed substrate.
[0035] The second gear 32 and the third gear 33 are both machined with inclined surfaces on the opposite sides thereof, so as to ensure that the second gear 32 is meshed with the third gear 33 during the sliding process.
[0036] Rubber pads 50 are fixedly disposed on the upper sides of the plurality of square rods 41 to prevent the square rods 41 from damaging the substrate.
[0037] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the technology may modify or change the above embodiments without violating the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the relevant technical field without departing from the spirit and technical ideas disclosed in the present invention shall still be covered by the claims of the present invention.
Claims
1. A chip mounter for resistor processing, comprising a chip mounter body, characterized in that: A through slot connected to the inside of the mounter body is provided on the front side of the mounter body, a box door is rotatably mounted on the upper side of the through slot, a square slot is provided inside the mounter body, four symmetrically distributed support columns are fixed on the lower side of the square slot, a bearing platform is commonly fixed on the upper side of the four support columns, and a clamping assembly matching the bearing platform is provided in the square slot; The clamping assembly includes long plates slidably assembled on the front and rear sides of the square groove, the rear long plate is slidably assembled on the side close to the supporting platform with two square tubes symmetrically distributed on the left and right, and the front long plate is slidably assembled on the side close to the supporting platform with two square plates matching the square tubes, a round rod is rotatably assembled in the square groove, a first gear is concentrically fixedly arranged in the middle of the round rod, tooth plates meshing with the first gear are fixedly arranged on opposite sides of the two long plates, and the two tooth plates are distributed up and down, a bidirectional screw is rotatably assembled inside the square groove, square blocks are threadedly connected on the left and right sides of the bidirectional screw, two clamping blocks matching the square plates are fixedly arranged on the upper sides of the two blocks, and a rotating part matching the round rod and the bidirectional screw is arranged inside the mounter body.
2. A resistor processing chip mounter according to claim 1, characterized in that: The rotating part includes an equipment cavity opened inside the mounter body, a plurality of circumferentially distributed blocks are fixedly provided at one end of the round rod extending rightward into the equipment cavity, a second gear is slidably mounted on the round rod, a plurality of slots matching the blocks are provided on the inner wall of the second gear, a third gear is fixedly provided at one end of the bidirectional screw extending rightward into the equipment cavity, the third gear is meshed with the second gear, a cylinder matching the round rod is fixedly provided at the right end of the second gear, a motor is installed in the equipment cavity, the output shaft of the motor is drivingly connected to the cylinder, a motor seat matching the motor is provided in the equipment cavity, an electric telescopic rod is fixedly provided in the equipment cavity, and the output end of the electric telescopic rod is fixedly connected to the motor seat.
3. A resistor processing chip mounter according to claim 1, characterized in that: A square cavity is provided inside the mounter body, and the square cavity is located at the lower side of the square groove. The supporting platform is provided with a plurality of long grooves interconnected with the square cavity, and square rods are slidably installed in the plurality of long grooves. The plurality of square rods are divided into four groups, and a first inclined platform is fixedly provided on the lower side of each group of square rods. A long platform is slidably installed in the square cavity, and two second inclined platforms matching the first inclined platform are fixedly provided on the left and right sides of the long platform. A circular hole connected with the square cavity is provided on the front side of the mounter body, and a threaded section is processed in the circular hole, and a screw threadedly connected with the threaded section is rotatably installed on the front side of the long platform.
4. A resistor processing chip mounter according to claim 2, characterized in that: A bevel is processed on one side of the second gear and the other side of the third gear.
5. The resistor processing chip mounter according to claim 3, characterized in that: Rubber pads are fixedly arranged on the upper sides of the plurality of square rods.