Pasteurization device
The pasteurization device addresses inefficiencies in Chinese toon sauce sterilization by implementing automated conveying and drying mechanisms, enhancing sterilization efficiency and continuity through aligned bottle handling and water removal.
Patent Information
- Application Number
- CN202421074981.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-17
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-17
AI Technical Summary
Existing pasteurization devices for Chinese toon sauce face issues with inefficient continuous sterilization, slow material loading and unloading, poor working continuity, and reduced sterilization efficiency.
A pasteurization device with a feed conveying mechanism, sterilization unit, and discharge conveying mechanism, along with a driving mechanism and partition plates to align and convey bottles, and a drying unit to remove water stains, enabling automated and efficient sterilization and drying processes.
Facilitates automatic conveying and drying, shortening processing time and improving sterilization efficiency by allowing continuous operation and effective handling of bottled sauces.
Smart Images

Figure CN222264278U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pasteurization, in particular to a pasteurization device. Background Art
[0002] The sterilization production line in the production process of Chinese toon sauce adopts a pasteurization method that causes less damage to the nutritional components of food. Pasteurization uses a lower temperature to heat the bottled Chinese toon sauce within a specified time to kill the microbial nutrients.
[0003] A Chinese patent with authorization announcement number CN219766148U discloses a pasteurizer that is easy to keep clean, including a box body. The utility model designs a pasteurizer that is easy to keep clean. The device is used to swing back and forth in cooperation with a nozzle and an electric hydraulic rod to spray in all directions to wash the articles and the dust on the internal side walls and the bottom. The inclined plate at the bottom is not easy to accumulate dust, and the storage frame is easy to take and disassemble, thereby effectively solving the problem that the bottom of the traditional pasteurizer is easy to accumulate dust and difficult to clean.
[0004] However, the above-mentioned disclosed solutions have the following shortcomings: it is inconvenient to continuously sterilize the bottled Chinese toon sauce through the setting of the storage basket, the loading and unloading of materials is not fast enough, the working continuity is poor, and the sterilization efficiency is reduced. Utility Model Content
[0005] The utility model aims to provide a pasteurization device in view of the problems existing in the background technology.
[0006] The technical solution of the utility model is as follows: a pasteurization device comprises a pasteurization box, wherein the feed inlet and the discharge outlet are respectively provided with a feed conveying mechanism and a discharge conveying mechanism; and a sterilization unit, which is arranged inside the pasteurization box, and the sterilization unit can drive a plurality of groups of bottled Chinese toon sauces to adjust their positions in the horizontal, vertical and longitudinal directions, and the sterilization unit is used for automatically receiving the bottled Chinese toon sauces conveyed by the feed conveying mechanism and performing pasteurization, and the sterilization unit can automatically convey the sterilized plurality of groups of bottled Chinese toon sauces to the discharge conveying mechanism.
[0007] Preferably, the sterilization unit includes a driving mechanism, which is arranged at the top of the pasteurization box, and a mounting frame is installed on the driving mechanism. The bottom end of the mounting frame is connected to a conveying mechanism, and the conveying mechanism is driven by the driving mechanism to adjust the vertical and longitudinal position along the inside of the pasteurization box; and a limit frame, which is installed on the mounting frame, and the bottom end of the limit frame is located above the conveyor belt in the conveying mechanism, and an electric door is provided at the output end of the limit frame, and multiple groups of water holes are provided on the limit frame and the electric door.
[0008] Preferably, the inner wall of the limiting frame is evenly provided with several groups of partition plates, which divide the internal area of the limiting frame into several groups of material storage spaces, the width of the material storage space is consistent with the size of the packaging bottle, and the bottom end of the partition plate is parallel to the bottom end of the limiting frame.
[0009] Preferably, a limit plate is installed on the driving mechanism through an electric push rod, and the limit plate is located above multiple groups of partition plates. The height of the partition plate is smaller than the height of the limit frame 1, so that the limit plate can be moved to the inside of the limit frame 1 through the electric push rod to abut the packaging bottles between each group of partition plates against the conveying mechanism 1.
[0010] Preferably, it also includes a drying unit, which is arranged between the sterilization unit and the discharging conveying mechanism, and is used to dry water stains on the bottle of the bottled Chinese toon sauce that has been sterilized in the sterilization unit.
[0011] Preferably, the drying unit includes a conveying mechanism 2, which is connected to the top of the pasteurization box through a mounting frame 2, and the top of the conveying mechanism 2 is parallel to the top of the conveying mechanism 1; a limiting frame 2, which is installed on the mounting frame 2, and the bottom end of the limiting frame 2 is located above the conveying mechanism 2, and the output end of the limiting frame 2 is installed with an electric door 2, and both the limiting frame 2 and the electric door 2 are provided with air holes; and a dryer, which is arranged at the top of the pasteurization box, and the output end of the dryer extends to the inside of the pasteurization box and is installed with a shunt pipe, which is installed on the pasteurization box, and a plurality of groups of air outlet pipes are provided on the shunt pipe, and the air outlet pipes correspond to the conveying mechanism 2.
[0012] Compared with the prior art, the above-mentioned technical scheme of the utility model has the following beneficial technical effects: the utility model facilitates the automatic conveying of bottled toon sauce for pasteurization through the setting of the feeding conveying mechanism, the sterilization unit, the drying unit and the discharging conveying mechanism, and can dry the water in the bottle, thereby shortening the processing time and improving the sterilization efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic diagram of the internal structure of the pasteurization box of the utility model;
[0014] Figure 2 This is a rear view of the sterilization unit of the utility model;
[0015] Figure 3 This is a schematic diagram of the structure of the partition plate and the limit frame of the utility model in an installation mode;
[0016] Figure 4 This is a rear view of the connection method between the sterilization unit and the drying unit of the utility model.
[0017] Figure numerals: 1. pasteurization box; 101. feeding conveying mechanism; 102. discharging conveying mechanism; 2. driving mechanism; 201. mounting frame 1; 202. conveying mechanism 1; 203. limiting plate; 3. limiting frame 1; 301. electric door 1; 302. partition plate; 4. conveying mechanism 2; 401. mounting frame 2; 402. limiting frame 2; 403. electric door 2; 5. drying machine; 501. diverter pipe. DETAILED DESCRIPTION
[0018] Embodiment 1
[0019] like Figures 1 to 4 As shown, a pasteurization device proposed in the utility model includes a pasteurization box 1 and a sterilization unit; the inlet and outlet of the pasteurization box 1 are respectively provided with an inlet conveying mechanism 101 and an outlet conveying mechanism 102; the width of the outlet conveying mechanism 102 is greater than the width of the conveying mechanism 202, and the width of the conveying mechanism 202 is greater than the width of the inlet conveying mechanism 101, so as to facilitate the conveying of packaging bottles; the sterilization unit is arranged inside the pasteurization box 1, and the sterilization unit can drive multiple groups of bottled Chinese toon sauce to adjust their positions in the horizontal, vertical and longitudinal directions, and the sterilization unit is used to automatically receive the bottled Chinese toon sauce conveyed by the inlet conveying mechanism 101 and perform pasteurization, and the sterilization unit can automatically convey the sterilized multiple groups of bottled Chinese toon sauce to the outlet conveying mechanism 102.
[0020] Furthermore, the sterilization unit includes a driving mechanism 2 and a limit frame 3; the driving mechanism 2 is arranged at the top of the pasteurization box 1, and a mounting frame 201 is installed on the driving mechanism 2, and the bottom end of the mounting frame 201 is connected to a conveying mechanism 202, and the conveying mechanism 202 is driven by the driving mechanism 2 to adjust the vertical and longitudinal positions along the inside of the pasteurization box 1; the driving mechanism 2 is composed of an electric track and an electric telescopic rod, and the electric track drives the electric telescopic rod to adjust the longitudinal position; the limit frame 3 is installed on the mounting frame 201 through a connecting rod, and the cross-section of the limit frame 3 in the top view direction is set to be a square shape, and the bottom end of the limit frame 3 is located above the conveyor belt in the conveying mechanism 202, and the output end of the limit frame 3 is provided with an electric door 301, and multiple groups of water holes are provided on the limit frame 3 and the electric door 301.
[0021] Furthermore, a plurality of groups of partition plates 302 are evenly arranged on the inner wall of the limit frame 3, and the plurality of groups of partition plates 302 divide the inner area of the limit frame 3 into a plurality of groups of material storage spaces. The width of the material storage spaces is consistent with the size of the packaging bottles to avoid the packaging bottles being cluttered. The bottom end of the partition plate 302 is parallel to the bottom end of the limit frame 3, and a plurality of groups of water holes are also arranged on the partition plate 302.
[0022] Furthermore, a limit plate 203 is installed on the driving mechanism 2 through an electric push rod. The limit plate 203 is located above the multiple groups of partition plates 302. The height of the partition plates 302 is less than the height of the limit frame 3, so that the limit plate 203 can be moved to the inside of the limit frame 3 through the electric push rod to abut the packaging bottles between each group of partition plates 302 on the conveying mechanism 202, thereby preventing the packaging bottles from tipping over in the sterilizing water and interfering with subsequent discharge.
[0023] In this embodiment, a proper amount of water is injected into the pasteurization box 1 through the liquid inlet valve on the side wall of the pasteurization box 1, and the water inside the pasteurization box 1 is heated to a certain temperature for sterilization by the heating mechanism on the pasteurization box 1. In the initial state, the top height of the conveying mechanism 202 is consistent with the top height of the feeding conveying mechanism 101, and the bottled Chinese toon sauce is conveyed to the conveying mechanism 202 through the feeding conveying mechanism 101. The conveying mechanism 202 is driven by the driving mechanism 2 to adjust the longitudinal position along the pasteurization box 1, so that multiple groups of bottled Chinese toon sauces are sequentially aligned with the multiple groups of material placement spaces inside the limit frame 3 for conveyance, and the limit frame 3 and the electric door The setting of 301 is convenient for intercepting packaging bottles to prevent them from falling. The electric push rod drives the limit plate 203 to move downward until multiple groups of packaging bottles are abutted against the conveying mechanism 202, and the driving mechanism 2 drives the conveying mechanism 202 to move downward to the sterilizing water at the bottom of the pasteurization box 1. After sterilization, the driving mechanism 2 drives the conveying mechanism 202 to restore the initial position, and the conveying mechanism 202 is started and the electric door 301 is opened to convey multiple groups of bottled sauces to the discharge conveying mechanism 102, and then the discharge conveying mechanism 102 continues to convey them to the outside of the pasteurization box 1, thereby realizing automatic sterilization and feeding.
[0024] Embodiment 2
[0025] like Figure 1 and Figure 4 As shown, the pasteurization device proposed by the utility model, compared with the first embodiment, also includes a drying unit, which is arranged between the sterilization unit and the discharge conveying mechanism 102, and is used to dry the water stains on the bottle of bottled toon sauce that has been sterilized on the sterilization unit.
[0026] Furthermore, the drying unit includes a conveying mechanism 24, a limiting frame 2402 and a drying machine 5; the conveying mechanism 24 is connected to the top of the pasteurization box 1 through the mounting frame 2401, the top of the conveying mechanism 24 is parallel to the top of the conveying mechanism 1 202, the width of the conveying mechanism 24 is greater than the width of the conveying mechanism 1 202, so as to facilitate the smooth transportation of the packaging bottles, the width of the electric door 1 301 is less than the width of the feeding end of the limiting frame 2402, so as to avoid interference with the opening and closing of the electric door 1 301; the limiting frame 2402 is installed on the mounting frame 2401 through a connecting rod, and the bottom of the limiting frame 2402 is located at the conveying mechanism 2401. At the top, the cross-section of the limit frame 402 in the top view is set to be U-shaped, and an electric door 403 is installed at the output end of the limit frame 402. Both the limit frame 402 and the electric door 403 are provided with ventilation holes. The width of the discharge port of the pasteurization box 1 is greater than the width of the electric door 403 to avoid interference with the opening and closing of the electric door 403; the dryer 5 is arranged at the top of the pasteurization box 1, and the output end of the dryer 5 extends to the inside of the pasteurization box 1 where a shunt pipe 501 is installed. The shunt pipe 501 is installed on the pasteurization box 1, and a plurality of groups of air outlet pipes are provided on the shunt pipe 501, which correspond to the conveying mechanism 2 4.
[0027] In this embodiment, the driving mechanism 2 drives multiple groups of bottled sauces to move to the initial height and makes the conveying mechanism 1 202 correspond to the conveying mechanism 2 4, the electric door 1 301 is opened, and the limit plate 203 returns to the initial position upward, and the multiple groups of sterilized bottled sauces are transported to the started conveying mechanism 2 4 through the conveying mechanism 1 202, and the bottled sauces are prevented from falling by the interception protection of the limit frame 2 402 and the electric door 2 403; the conveying mechanism 2 4 is paused, and the dryer 5 is started to be driven by the shunt pipe 501 and the outlet pipe to The bottled sauce on the conveying mechanism 24 is blown out, the water on the bottled sauce falls down, and the remaining water stains are dried by hot air at the same time, shortening the subsequent drying time and improving the sterilization efficiency. After the drying is completed, the discharge conveying mechanism 102 is started, and the electric door 2403 is opened. Multiple groups of bottled sauces are automatically conveyed to the discharge conveying mechanism 102 through the conveying mechanism 24, and automatic feeding can be completed. When the drying unit is performing the drying work, the sterilization unit can continue to cooperate with the feeding conveying mechanism 101 to sterilize the next batch of bottled sauces.
[0028] The implementation modes of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited thereto, and various changes can be made within the knowledge scope of technicians in the relevant technical field without departing from the purpose of the present invention.
Claims
1. A pasteurization device, characterized in that: include A pasteurization box (1), wherein the inlet and outlet of the pasteurization box are provided with an inlet conveying mechanism (101) and an outlet conveying mechanism (102) respectively; and a sterilization unit, which is arranged inside the pasteurization box (1). The sterilization unit can drive the multiple groups of bottled Chinese toon paste to adjust their positions in the horizontal, vertical and longitudinal directions. The sterilization unit is used to automatically receive the bottled Chinese toon paste delivered by the infeed conveying mechanism (101) and perform pasteurization. The sterilization unit can automatically deliver the multiple groups of bottled Chinese toon paste that have been sterilized to the outfeed conveying mechanism (102).
2. A pasteurization device according to claim 1, characterized in that: The sterilization unit comprises a driving mechanism (2) which is arranged at the top of the pasteurization box (1); a mounting frame (201) is mounted on the driving mechanism (2); a conveying mechanism (202) is connected to the bottom of the mounting frame (201); the conveying mechanism (202) is driven by the driving mechanism (2) to adjust the vertical and longitudinal position along the inside of the pasteurization box (1); And a limit frame (3) is installed on the mounting frame (201), the bottom end of the limit frame (3) is located above the conveyor belt in the conveying mechanism (202), the output end of the limit frame (3) is provided with an electric door (301), and the limit frame (3) and the electric door (301) are both provided with multiple groups of water holes.
3. A pasteurization device according to claim 2, characterized in that: A plurality of groups of partition plates (302) are evenly arranged on the inner wall of the limiting frame (3), and the plurality of groups of partition plates (302) divide the inner area of the limiting frame (3) into a plurality of groups of material placement spaces, the width of the material placement spaces is consistent with the size of the packaging bottles, and the bottom end of the partition plate (302) is parallel to the bottom end of the limiting frame (3).
4. A pasteurization device according to claim 3, characterized in that: A limit plate (203) is installed on the driving mechanism (2) via an electric push rod. The limit plate (203) is located above the plurality of partition plates (302). The height of the partition plates (302) is less than the height of the limit frame (3), so that the limit plate (203) can be moved to the inside of the limit frame (3) via the electric push rod to contact the packaging bottles between the partition plates (302) of each group onto the conveying mechanism (202).
5. A pasteurization device according to claim 1, characterized in that: It also includes a drying unit, which is arranged between the sterilization unit and the material discharging conveying mechanism (102), and is used to dry the water stains on the bottle of the Chinese toon sauce that has been sterilized by the sterilization unit.
6. A pasteurization device according to claim 1, characterized in that: The drying unit comprises a second conveying mechanism (4), which is connected to the top of the pasteurization box (1) through a second mounting frame (401), and the top of the second conveying mechanism (4) is parallel to the top of the first conveying mechanism (202); A second limiting frame (402) is installed on the second mounting frame (401), the bottom end of the second limiting frame (402) is located above the second conveying mechanism (4), an electric door (403) is installed at the output end of the second limiting frame (402), and both the second limiting frame (402) and the second electric door (403) are provided with ventilation holes; and a drying machine (5) arranged at the top of the pasteurization box (1); the output end of the drying machine (5) extends to the inside of the pasteurization box (1) and is provided with a shunt pipe (501); the shunt pipe (501) is installed on the pasteurization box (1); a plurality of groups of air outlet pipes are arranged on the shunt pipe (501); and the air outlet pipes correspond to the second conveying mechanism (4).