Machining and cleaning equipment for three-gear gear of input shaft
By using a combination of plastic filter plates and attractive magnetic blocks in gear processing cleaning equipment, the problem of waste of iron filing resources in gear processing wastewater is solved, and efficient recycling of iron filings and environmental protection is achieved.
Patent Information
- Application Number
- CN202420969875.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-07
AI Technical Summary
The existing gear processing and cleaning equipment directly discharges wastewater after cleaning, resulting in waste of iron filing resources and environmental pollution.
A three-speed gear processing and cleaning equipment for input shafts is designed, including plastic filter plates, guide rods, drive frames, attracting magnetic blocks, drive components and collection components. The iron filings in wastewater are filtered through the plastic filter plates and driven by the driving motor. The frame moves the suction magnetic block to absorb iron filings, and collects and recovers iron filings through scrapers and reflow filter plates.
Effectively filter and recycle iron filings in wastewater during gear cleaning to avoid resource waste and environmental pollution, and achieve efficient recycling of iron filings.
Smart Images

Figure CN222268070U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gear processing, in particular to a processing and cleaning device for a third-speed gear of an input shaft. Background Art
[0002] It is usually necessary to clean the gears during production and processing. Existing cleaning equipment is generally composed of a spray mechanism and a brushing mechanism. The surface impurities remaining after gear processing can be cleaned by flushing and brushing.
[0003] Existing cleaning equipment mostly directly discharges the cleaned wastewater, which is generally mixed with a lot of iron filings. The mixed iron filings usually have a high recycling value. Such direct discharge is not only easy to pollute the external environment but also easy to cause waste of resources. Utility Model Content
[0004] The utility model aims to provide a third-gear processing and cleaning device for an input shaft, which can filter and recycle iron filings contained in waste water during the gear cleaning process through a component provided therein, thereby avoiding waste of resources.
[0005] To achieve the above-mentioned purpose, the utility model provides an input shaft third gear processing and cleaning device, comprising a cleaning machine body, a transition box and a guide channel, wherein the transition box is installed on one side of the cleaning machine body, the guide channel is installed on one side of the transition box, and also comprises a recovery component;
[0006] The recovery assembly includes a plastic filter plate, a guide rod, a driving frame, an attraction magnetic block, a driving component, a collecting component and a sealing component; the plastic filter plate is fixedly connected to the transition box and is located in the transition box, the guide rod is fixedly connected to the transition box and is located at one side of the transition box, the driving frame is slidably connected to the guide rod and is located in the transition box, the attraction magnetic block is fixedly connected to the driving frame and is located on a side of the driving frame close to the plastic filter plate, the driving component is connected to the driving frame, the collecting component is connected to the transition box, and the sealing component is located on one side of the transition box.
[0007] Among them, the driving component includes a driving screw and a driving motor, the driving screw is threadedly connected to the driving frame and rotatably installed on one side of the transition box; the output shaft of the driving motor is connected to the driving screw, and the driving motor is fixedly installed on one side of the transition box.
[0008] Wherein, the collecting component includes a storage box, a scraper and a reflux filter plate, the storage box is fixedly connected to the transition box and is located on one side of the transition box; the scraper is fixedly connected to the storage box and is located on one side of the storage box; the reflux filter plate is fixedly connected to the transition box and is located on a side of the transition box close to the storage box.
[0009] Wherein, the driving frame has a connecting boss and a resisting boss, the connecting boss is located on a side of the driving frame close to the attracting magnetic block; the resisting boss is located on one side of the driving frame.
[0010] Wherein, the sealing component includes a fixed plate, a movable frame, a movable cylinder and a sealing bottom plate, the fixed plate is fixedly connected to the storage box and is located on one side of the storage box; the movable frame is slidably connected to the fixed plate and is located on one side of the fixed plate; the output end of the movable cylinder is connected to the movable frame, and the movable cylinder is fixedly installed on one side of the fixed plate; the sealing bottom plate is fixedly connected to the movable frame and is located on one side of the storage box.
[0011] The utility model discloses an input shaft three-speed gear processing and cleaning device, which filters the waste water discharged from the cleaning machine body through the plastic filter plate, so that impurities such as iron filings in the waste water can stay on the surface of the plastic filter plate, and then the user drives the driving frame to move under the guidance of the guide rod through the driving screw and the driving motor, and when the driving frame moves, the attraction magnetic block installed on the driving frame will move on the surface of the plastic filter plate, and the iron filings filtered from the surface of the plastic filter plate can be adsorbed by the movement of the attraction magnetic block, and then when the attraction magnetic block enters the storage box, the adsorbed iron filings can be scraped off by the scraper, so that the iron filings can be collected and recycled by the storage box, thereby realizing that the iron filings contained in the waste water during the gear cleaning process can be filtered and recycled by the provided components, thereby avoiding waste of resources. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below.
[0013] Figure 1 It is a schematic diagram of the overall structure of the input shaft third gear processing and cleaning equipment of the first embodiment of the utility model.
[0014] Figure 2 It is a schematic structural diagram of a cross-section of a transition box of the first embodiment of the utility model.
[0015] Figure 3 It is a schematic structural diagram of a transition box in the first embodiment of the utility model when it is cut apart separately.
[0016] Figure 4 It is a side view of the transition box of the first embodiment of the utility model which is cut away separately.
[0017] Figure 5 It is a schematic diagram of the overall structure of the input shaft third gear processing and cleaning equipment of the second embodiment of the utility model.
[0018] In the figure: 101-cleaning machine body, 102-transition box, 103-export channel, 104-plastic filter plate, 105-guide rod, 106-driving frame, 107-attracting magnetic block, 108-driving screw, 109-driving motor, 110-storage box, 111-scraper, 112-reflux filter plate, 113-connecting boss, 114-resisting boss, 201-fixed plate, 202-moving frame, 203-moving cylinder, 204-sealing bottom plate. DETAILED DESCRIPTION
[0019] Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, but should not be understood as limiting the present invention.
[0020] The first embodiment of the present application is:
[0021] See also Figures 1 to 4 ,in Figure 1 This is the overall structural diagram of the input shaft three-speed gear processing and cleaning equipment. Figure 2 is a schematic diagram of the structure of the transition box 102 cut away. Figure 3 This is a schematic diagram of the structure of the transition box 102 cut apart separately. Figure 4 It is a side view of the transition box 102 cut away separately.
[0022] The utility model provides a third-speed gear processing cleaning device for an input shaft: it comprises a cleaning machine body 101, a transition box 102, an outlet channel 103 and a recycling component, wherein the recycling component comprises a plastic filter plate 104, a guide rod 105, a driving frame 106, an attraction magnetic block 107, a driving component, a collecting component and a sealing component, wherein the driving component comprises a driving screw 108 and a driving motor 109, and the collecting component comprises a storage box 110, a scraper 111 and a reflux filter plate 112, and the driving frame 106 has a connecting boss 113 and a resisting boss 114. The above-mentioned scheme solves the problem that the existing cleaning equipment directly discharges the cleaned wastewater, which is generally mixed with more iron filings and the mixed iron filings usually have a higher recycling value, and such direct discharge is not only easy to pollute the external environment but also easy to cause a waste of resources.
[0023] According to this specific embodiment, the transition box 102 is installed on one side of the cleaning machine body 101, and the outlet channel 103 is installed on one side of the transition box 102. The cleaning machine body 101 is an existing device for cleaning gears, and the transition box 102 is installed at the sewage outlet at the bottom of the cleaning machine body 101. The outlet channel 103 is fixed at the bottom of the transition box 102. The filtered wastewater can be guided to the subsequent purification mechanism through the outlet channel 103, thereby completing the treatment and discharge of the wastewater.
[0024] Among them, the plastic filter plate 104 is fixedly connected to the transition box 102 and is located in the transition box 102, the guide rod 105 is fixedly connected to the transition box 102 and is located on one side of the transition box 102, the driving frame 106 is slidably connected to the guide rod 105 and is located in the transition box 102, the attraction magnetic block 107 is fixedly connected to the driving frame 106 and is located on the side of the driving frame 106 close to the plastic filter plate 104, the driving member is connected to the driving frame 106, the collecting member is connected to the transition box 102, the sealing member is located on one side of the transition box 102, the connecting boss 113 is located on the side of the driving frame 106 close to the attraction magnetic block 107; the resisting boss 114 is located on one side of the driving frame 106, the plastic filter plate 104 is tilted and fixed in the transition box 102, the guide rod The setting angle of 105 corresponds to the installation angle of the plastic filter plate 104. The side of the driving frame 106 is provided with a guide groove matching the guide rod 105, so that the driving frame 106 can slide on the surface of the plastic filter plate 104 through the guidance of the guide rod 105. The inclined setting of the plastic filter plate 104 can prevent excessive sewage from entering the corresponding collecting mechanism on the side of the transition box 102. The bottom of the connecting boss 113 provided on the side of the driving frame 106 is fixed with the attraction magnetic block 107, and the top of the driving frame 106 is also provided with the corresponding resisting boss 114. The resisting boss 114 can prevent the sewage guided from the cleaning machine body 101 from directly colliding with the attraction magnetic block 107, so that the attraction magnetic block 107 can better attract and recover the iron filings filtered from the surface of the plastic filter plate 104.
[0025] Secondly, the driving screw 108 is threadedly connected to the driving frame 106 and is rotatably installed on one side of the transition box 102; the output shaft of the driving motor 109 is connected to the driving screw 108, and the driving motor 109 is fixedly installed on one side of the transition box 102, and the driving screw 108 matches the threaded hole provided on the driving frame 106, and the installation angle of the driving screw 108 corresponds to the installation angle of the plastic filter plate 104, and the end of the driving screw 108 is fixed to the output shaft of the driving motor 109, so that the user can drive the driving screw 108 to rotate by the driving motor 109, and then drive the driving frame 106 to move.
[0026] At the same time, the storage box 110 is fixedly connected to the transition box 102 and is located on one side of the transition box 102; the scraper 111 is fixedly connected to the storage box 110 and is located on one side of the storage box 110; the reflux filter plate 112 is fixedly connected to the transition box 102 and is located on a side of the transition box 102 close to the storage box 110. The storage box 110 is fixed to the side of the transition box 102. The transition box 102 is provided with a total of two upper and lower through grooves on the side connected to the storage box 110. The through groove arranged at the top can facilitate the driving frame 106 to drive the attraction magnetic block 107 to move, while the through groove arranged at the front can facilitate The sewage that enters the storage box 110 flows back into the transition box 102. The reflux filter plate 112 is also fixedly installed on the side of the through groove below the transition box 102 to prevent the iron filings collected in the storage box 110 from flowing back into the transition box 102 along with the sewage. The top of the storage box 110 is also provided with a corresponding scraper 111, and the scraper 111 matches the bottom movement trajectory of the attraction magnetic block 107. When the attraction magnetic block 107 enters the storage box 110 through the driving frame 106, the iron filings adsorbed on the bottom of the attraction magnetic block 107 will be scraped off by the scraper 111, thereby ensuring that the iron filings can be better collected.
[0027] When the input shaft three-speed gear processing and cleaning device of this embodiment is in use, the waste water discharged from the cleaning machine body 101 is filtered through the plastic filter plate 104, so that impurities such as iron filings in the waste water can stay on the surface of the plastic filter plate 104, and then the user drives the driving frame 106 to move under the guidance of the guide rod 105 through the driving screw 108 and the driving motor 109. When the driving frame 106 moves, the attraction magnetic block 107 installed on the driving frame 106 will move on the surface of the plastic filter plate 104. The iron filings and the like filtered off the surface of the plastic filter plate 104 can be adsorbed by the movement of the attraction magnetic block 107. After that, when the attraction magnetic block 107 enters the storage box 110, the adsorbed iron filings can be scraped off by the scraper 111, so that the iron filings can be collected and recycled through the storage box 110, thereby realizing that the iron filings contained in the waste water during the gear cleaning process can be filtered and recycled by the provided components, thereby avoiding waste of resources.
[0028] Second embodiment:
[0029] Based on the first embodiment, please refer to Figure 5 , Figure 5 It is a schematic diagram of the overall structure of the input shaft third gear processing and cleaning equipment of the second embodiment. The sealing component provided by the utility model includes a fixed plate 201, a movable frame 202, a movable cylinder 203 and a sealing bottom plate 204.
[0030] Among them, the fixed plate 201 is fixedly connected to the storage box 110 and is located on one side of the storage box 110; the mobile frame 202 is slidably connected to the fixed plate 201 and is located on one side of the fixed plate 201; the output end of the mobile cylinder 203 is connected to the mobile frame 202, and the mobile cylinder 203 is fixedly installed on one side of the fixed plate 201; the sealing bottom plate 204 is fixedly connected to the mobile frame 202 and is located on one side of the storage box 110, the two fixed plates 201 are fixedly installed on both sides of the storage box 110, and the mobile frame 202 is slidably installed on each of the fixed plates 201, and the two mobile frames 202 are respectively Fixedly arranged on both sides of the sealing bottom plate 204, each of the movable racks 202 is correspondingly installed with a movable cylinder 203, and the movable cylinders 203 on both sides realize synchronous driving of the movable racks 202 on both sides through corresponding synchronous driving mechanisms, so that the movable racks 202 and the sealing bottom plate 204 can be driven by the movable cylinders 203, so that the opening and closing of the slots at the bottom of the storage box 110 can be controlled by driving the sealing bottom plate 204. When the user needs to discharge the iron filings collected in the storage box 110, the iron filings collected in the storage box 110 can be discharged by driving the sealing bottom plate 204 downward.
[0031] When using the input shaft third gear processing and cleaning equipment of the present embodiment, the movable frame 202 can be driven by the movable cylinder 203, and then the sealing bottom plate 204 at the bottom of the storage box 110 can be driven to move by the movable frame 202. In this way, when the user needs to discharge the iron filings in the storage box 110, the entire iron filings discharge operation can be completed directly by driving the sealing bottom plate 204 downward, which makes the actual operation more convenient and greatly enhances the practicality of the entire device.
[0032] What is disclosed above is only one or more preferred embodiments of the present application, and cannot be used to limit the scope of rights of the present application. Ordinary technicians in this field can understand that all or part of the processes of implementing the above embodiments and equivalent changes made according to the claims of the present application are still within the scope covered by the present application.
Claims
1. An input shaft third gear processing and cleaning device, comprising a cleaning machine body, a transition box and a guide channel, wherein the transition box is installed on one side of the cleaning machine body, and the guide channel is installed on one side of the transition box, characterized in that: Also includes recycling components; The recovery assembly includes a plastic filter plate, a guide rod, a driving frame, an attraction magnetic block, a driving component, a collecting component and a sealing component; the plastic filter plate is fixedly connected to the transition box and is located in the transition box, the guide rod is fixedly connected to the transition box and is located at one side of the transition box, the driving frame is slidably connected to the guide rod and is located in the transition box, the attraction magnetic block is fixedly connected to the driving frame and is located on a side of the driving frame close to the plastic filter plate, the driving component is connected to the driving frame, the collecting component is connected to the transition box, and the sealing component is located on one side of the transition box.
2. The input shaft third gear processing and cleaning equipment according to claim 1, characterized in that: The driving component includes a driving screw and a driving motor. The driving screw is threadedly connected to the driving frame and is rotatably installed on one side of the transition box. The output shaft of the driving motor is connected to the driving screw, and the driving motor is fixedly installed on one side of the transition box.
3. The input shaft third gear processing and cleaning equipment according to claim 1, characterized in that: The collecting component includes a storage box, a scraper and a reflux filter plate. The storage box is fixedly connected to the transition box and is located on one side of the transition box; the scraper is fixedly connected to the storage box and is located on one side of the storage box; the reflux filter plate is fixedly connected to the transition box and is located on a side of the transition box close to the storage box.
4. The input shaft third gear processing and cleaning equipment according to claim 1, characterized in that: The driving frame has a connecting boss and a resisting boss. The connecting boss is located on a side of the driving frame close to the attracting magnetic block; the resisting boss is located on one side of the driving frame.
5. The input shaft third gear processing and cleaning equipment as claimed in claim 3, characterized in that: The sealing component includes a fixed plate, a movable frame, a movable cylinder and a sealing bottom plate, wherein the fixed plate is fixedly connected to the storage box and is located on one side of the storage box; the movable frame is slidably connected to the fixed plate and is located on one side of the fixed plate; the output end of the movable cylinder is connected to the movable frame, and the movable cylinder is fixedly installed on one side of the fixed plate; the sealing bottom plate is fixedly connected to the movable frame and is located on one side of the storage box.