Bending device for steel structure production
By designing an adjustable bending device, using hydraulic cylinder drive links and blocks, combined with detachable support blocks and punches, the limitations of single-dimensional bending in the existing technology are solved, and diversified steel structures are achieved Size bending machining improves flexibility and production efficiency.
Patent Information
- Application Number
- CN202421083850.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-17
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-17
AI Technical Summary
The existing bending devices for steel structure production can only bending processing of steel structures in a single size, and cannot meet the bending requirements of different sizes, reducing the flexibility of the device.
A bending device including a mounting frame, forming assembly and adjustment assembly is designed to bending the steel structure through hydraulic cylinder drive links and blocks. The adjustment assembly consists of a detachable support block and a bolt, which can be based on The size of the steel structure adjusts the spacing between the forming blocks and the supporting blocks to meet the bending needs of different sizes.
The bending processing of steel structures of different sizes is realized, the flexibility of the device is improved, the diverse bending needs can be met, the operation is simplified, and the production efficiency and processing efficiency are improved.
Smart Images

Figure CN222268407U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel structure bending, in particular to a bending device used for steel structure production. Background Art
[0002] In the manufacturing process of steel structures, it is usually necessary to bend the steel structures. The steel structure bending technology not only meets the diverse needs of engineering design and construction, such as specific shapes, increased strength, and convenient installation, but also achieves efficient use of materials through precise control. The bent steel structure can better adapt to the spatial layout, improve overall stability, and enhance the aesthetics of the building to a certain extent. Therefore, steel structure bending technology is an indispensable and important process in the field of modern architecture and engineering.
[0003] The applicant retrieved and obtained the following prior art. Specifically, the patent with publication number CN217369867U discloses a bending device for steel structure production, including a base, a reserved groove is provided inside the base, a steel plate is provided on the top of the base, a T-shaped extrusion block is provided on the upper end of the base, a crossbeam is provided on the upper end of the T-shaped extrusion block, a hydraulic cylinder A and a hydraulic cylinder B are provided at both ends of the top of the crossbeam, and a connecting rod is connected to the T-shaped extrusion block at one end of the output shaft of the hydraulic cylinder A and the hydraulic cylinder B. The bending device has the function of using the hydraulic cylinder equipment to drive the bending mechanism to perform extrusion and bending operations on the steel structure from above the steel structure, and also has the function of guiding and protecting the moving parts in the device. It has good practicality and is suitable for wide promotion and use.
[0004] It can be seen from the above patent that although the bending device used for steel structure production can use hydraulic cylinder equipment to drive the bending mechanism to extrude and bend the steel structure from above the steel structure, and can guide and protect the moving parts in the device, in actual use, due to the relatively fixed size of the reserved groove, the device can only perform bending processing on the steel structure of a single size, and cannot perform bending processing on steel structures of different sizes, thereby reducing the flexibility of the device and failing to meet and adapt to the different bending requirements of the steel structure. Utility Model Content
[0005] The main purpose of the utility model is to provide a bending device for steel structure production, aiming to solve the problem that the existing bending devices for steel structure production can only perform bending processing on steel structures of a single size, but cannot perform bending processing on steel structures of different sizes, thereby reducing the flexibility of use of the device and being unable to meet and adapt to different bending requirements of steel structures.
[0006] To achieve the above-mentioned purpose, the utility model provides a bending device for steel structure production, including a mounting frame, a forming assembly and an adjusting assembly. A hydraulic cylinder is arranged on the top of the mounting frame, and the piston rod of the hydraulic cylinder vertically extends into the mounting frame from top to bottom. The forming assembly includes a connecting rod, two pressure blocks and a forming block. The connecting rod is detachably connected to the piston rod of the hydraulic cylinder, and the two ends of the connecting rod are detachably connected to the two pressure blocks respectively. The two forming blocks are respectively installed on the connecting rod in a limited and movable manner. The adjusting assembly is arranged at the bottom of the mounting frame. The adjusting assembly includes two supporting blocks that can approach or move away from each other, and the two supporting blocks are both used to place the steel structure.
[0007] Preferably, a protrusion is formed on any of the forming blocks and a slot is provided for the connecting rod to extend into, and a locking column for abutting against the connecting rod is provided on one side of any of the forming blocks opposite to the slot.
[0008] Preferably, a first scale is provided on the connecting rod along its extending direction.
[0009] Preferably, the adjustment assembly further comprises a male mold, the male mold is detachably mounted between the two supporting blocks, and a positioning block is provided on the mounting frame.
[0010] Preferably, the adjustment assembly also includes two mounting blocks and an adjusting screw, the two mounting blocks are symmetrically arranged relative to the punch, the two adjusting screws are respectively passed through the two mounting blocks and are threadably matched with the two mounting blocks, one end of the two adjusting screws close to the punch is detachably connected to the two supporting blocks, and the other end of the two adjusting screws extends in a direction away from the mounting blocks and is detachably mounted with a handwheel.
[0011] Preferably, a second scale is provided on the mounting frame at positions corresponding to the two supporting blocks along the extending direction of the adjusting screw.
[0012] Preferably, the mounting frame comprises a bottom plate, a top plate and a plurality of columns, the plurality of columns are vertically arranged on the bottom plate and arranged in a rectangular array, the top plate is detachably mounted on the top ends of the plurality of columns and is used to mount the hydraulic cylinder, and the two pressure blocks are respectively slidably mounted between two adjacent columns.
[0013] Beneficial effects:
[0014] The utility model discloses a bending device for steel structure production, which can realize bending processing of steel structures of different sizes by correspondingly adjusting the spacing between two forming blocks and two supporting blocks and making them match the size of the steel structure that needs to be bent, thereby improving the use flexibility of the utility model and being able to meet and adapt to different bending requirements of steel structures. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative labor.
[0016] Figure 1 It is a structural schematic diagram of a bending device for steel structure production in one embodiment of the utility model at one viewing angle;
[0017] Figure 2 It is a structural schematic diagram of a bending device for steel structure production in another perspective according to an embodiment of the utility model;
[0018] Figure 3 It is a structural schematic diagram of a forming block in a bending device used for steel structure production according to an embodiment of the utility model.
[0019] In the figure: 1-mounting frame; 2-hydraulic cylinder; 3-connecting rod; 4-pressing block; 5-forming block; 6-supporting block; 7-steel structure; 8-protrusion; 9-slot; 10-locking column; 11-first scale; 12-punch; 13-positioning block; 14-mounting block; 15-adjusting screw; 16-handwheel; 17-second scale; 18-bottom plate; 19-top plate; 20-column. DETAILED DESCRIPTION
[0020] In order to make the purpose, technical solution and advantages of the embodiments of the present application clearer, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application described and shown in the drawings here can be arranged and designed in various different configurations.
[0021] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application for which protection is sought, but merely represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present application.
[0022] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0023] In the description of this application, it should be noted that if the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the drawings, or the orientation or position relationship in which the product of the application is usually placed when in use. It is only for the convenience of describing this application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on this application. In addition, if the terms "first", "second", etc. appear in the description of this application, they are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0024] In addition, if the terms "horizontal" or "vertical" appear in the description of this application, it does not mean that the components are required to be absolutely horizontal or suspended, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0025] In the description of this application, it should also be noted that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0026] Embodiment 1:
[0027] The utility model provides a bending device for steel structure production.
[0028] In one embodiment of the utility model, a bending device for steel structure production includes a mounting frame 1, a forming assembly and an adjusting assembly. A hydraulic cylinder 2 is arranged on the top of the mounting frame 1, and the piston rod of the hydraulic cylinder 2 vertically extends into the mounting frame 1 from top to bottom. The forming assembly includes a connecting rod 3, two pressure blocks 4 and a forming block 5. The connecting rod 3 is detachably connected to the piston rod of the hydraulic cylinder 2, and the two ends of the connecting rod 3 are detachably connected to the two pressure blocks 4 respectively. The two forming blocks 5 are respectively installed on the connecting rod 3 in a limited and movable manner. The adjusting assembly is arranged at the bottom of the mounting frame 1. The adjusting assembly includes two supporting blocks 6 that can approach or move away from each other, and the two supporting blocks 6 are both used to place the steel structure 7.
[0029] Specifically, if Figures 1 to 3As shown, in a bending device for steel structure production of the utility model, a hydraulic cylinder 2 is arranged on the top of the mounting frame 1, and the piston rod of the hydraulic cylinder 2 vertically extends into the mounting frame 1 from top to bottom and is detachably connected to the connecting rod 3 in the forming assembly, so that the connecting rod 3 can move up and down relative to the mounting frame 1 under the drive of the hydraulic cylinder 2, and the detachable connection between the connecting rod 3 and the piston rod of the hydraulic cylinder 2 can be a threaded connection, thereby facilitating the disassembly and assembly of the connecting rod 3 and facilitating maintenance and replacement. Furthermore, since the two ends of the connecting rod 3 are detachably connected to the two pressure blocks 4, and the two forming blocks 5 are respectively installed on the connecting rod 3 in a limited and movable manner, the hydraulic cylinder 2 can synchronously drive the two pressure blocks 4 and the two forming blocks 5 to move up and down; at the same time, the two forming blocks 5 can be installed on the connecting rod 3 in a limited and movable manner as a threaded connection, that is, the two forming blocks 5 are respectively slidably connected to the connecting rod 3, so that the two forming blocks 5 can slide relative to the mounting frame 1 along the extension direction of the connecting rod 3, and studs are installed on the forming blocks 5, and the studs are screwed to make them abut against the outer wall of the connecting rod 3, so that the two forming blocks 5 are limited and fixed, and the structural design is simple and reasonable.
[0030] It can be understood that when the steel structure 7 needs to be bent, the steel structure 7 is directly placed on the two supporting blocks 6 in the adjustment assembly. At this time, the part of the steel structure 7 that needs to be bent is located directly below the two forming blocks 5 and between the two supporting blocks 6. After the steel structure 7 is placed, the staff controls the hydraulic cylinder 2 to drive the two pressing blocks 4 and the forming blocks 5 to move downward, and the two pressing blocks 4 are respectively abutted against the steel structure 7, thereby realizing the clamping and limiting of the steel structure 7, effectively preventing the steel structure 7 from moving randomly during the bending process, and reliable use; with the continuous driving of the hydraulic cylinder 2, the two forming blocks 5 abut against the steel structure 7 and push the part that needs to be bent downward, thereby realizing the bending process of the steel structure 7, which is simple and convenient to operate. Furthermore, when the bending size of the steel structure 7 changes, by correspondingly adjusting the distance between the two forming blocks 5 and the two supporting blocks 6 and matching them with the bending size of the steel structure 7, the steel structure 7 can be bent into different sizes, thereby improving the flexibility of use of the utility model and being able to meet and adapt to the different bending requirements of the steel structure 7.
[0031] In one embodiment, a protrusion 8 is formed on any forming block 5 and a slot 9 is provided for the connecting rod 3 to extend into. A locking column 10 for contacting with the connecting rod 3 is provided on one side of any forming block 5 opposite to the slot 9. Figure 1 and Figure 3As shown, the forming block 5 can be installed by the engagement of the card slot 9 with the connecting rod 3, and the forming block 5 can slide on the connecting rod 3 relative to the mounting frame 1 to adjust according to the size of the steel structure 7 that needs to be bent; at the same time, when the forming block 5 is slid and adjusted into place, the locking column 10 is screwed to make it abut against the connecting rod 3 so that the forming block 5 can be limited and fixed, and the structural design is simple and reasonable. It is worth noting that in actual use of the utility model, several forming blocks 5 of the same size can be selected according to the diameter or width of the steel structure 7, and several forming blocks 5 are installed in a two-to-two connection manner, that is, two forming blocks 5 are connected and installed on the connecting rod 3 by bolts or screws, so that the bending requirements of the steel structure 7 can be better adapted to and met.
[0032] In one embodiment, specifically, Figure 1 As shown, a first scale 11 is provided on the connecting rod 3 along its extending direction, so that the staff can move and adjust the two forming blocks 5 accurately without the aid of measuring tools. The use is convenient and reliable, and the processing efficiency of the staff is improved.
[0033] In one embodiment, the adjustment assembly further includes a male mold 12, which is detachably mounted between the two supporting blocks 6, and a positioning block 13 is provided on the mounting frame 1. Figure 1 to Figure 2 As shown, when it is necessary to continuously bend the steel structure 7, the staff can install the punch 12 between the two supporting blocks 6. As the hydraulic cylinder 2 continuously drives the two forming plates to move downward and push the steel structure 7, the top surface of the punch 12 abuts against the part of the steel structure 7 between the two forming plates, so that the part of the steel structure 7 between the two forming plates cannot move downward, so that the steel structure 7 can be bent into a wavy line, and the continuous bending of the steel structure 7 as a whole is achieved after multiple bendings, which not only further improves the flexibility of the use of the utility model, meets the different bending requirements of the steel structure 7, but also improves the production efficiency of the steel structure 7, shortens the processing cycle, reduces the processing steps of continuous bending, reduces the labor intensity of the staff, and is reliable to use. It is worth noting that the specific shape and size of the punch 12 can be made according to the actual bending requirements of the steel structure 7, and the punch 12 should be made of high-strength and high-hardness materials to extend the service life of the punch 12 and prevent the punch 12 from deforming and failing after the steel structure 7 is subjected to batch continuous bending processing. In addition, the positioning block 13 is used to facilitate the installation of the punch 12 by the staff.
[0034] In one embodiment, the adjustment assembly also includes two mounting blocks 14 and an adjusting screw 15. The two mounting blocks 14 are symmetrically arranged relative to the punch 12. The two adjusting screws 15 are respectively passed through the two mounting blocks 14 and threadedly matched with the two mounting blocks 14. One end of the two adjusting screws 15 close to the punch 12 is detachably connected to the two supporting blocks 6 respectively, and the other end of the two adjusting screws 15 extends in a direction away from the mounting block 14 and is detachably mounted with a hand wheel 16.
[0035] Specifically, if Figures 1 to 3 As shown, when the bending size of the steel structure 7 changes, since the two mounting blocks 14 are symmetrically arranged relative to the punch 12, and the two adjusting screws 15 on the two mounting blocks 14 are detachably connected to the two supporting blocks 6 at one end close to the punch 12, the staff can screw the adjusting screws 15 to make the two supporting blocks 6 move closer or farther from each other to adapt to the bending size of the steel structure 7 and place and support the steel structure 7. At the same time, the staff can move and adjust the two forming blocks 5 according to the adjusted spacing between the two supporting blocks 6 or the bending size of the steel structure 7, thereby being able to perform bending processing of different sizes on the steel structure 7, and the operation is simple. In addition, since the other ends of the two adjusting screws 15 extend in a direction away from the mounting block 14 and are detachably mounted with a hand wheel 16, it is convenient for the staff to screw the adjusting screws 15, and no other disassembly tools are required, which is convenient to use.
[0036] In one embodiment, if Figure 1 and Figure 2 As shown, a second scale 17 is provided on the mounting frame 1 at positions corresponding to the two supporting blocks 6 along the extension direction of the adjusting screw 15, so that the staff can move and adjust the two supporting blocks 6 precisely without the aid of other measuring tools, thereby improving the processing efficiency of the staff.
[0037] In one embodiment, the mounting frame 1 includes a bottom plate 18, a top plate 19 and a plurality of columns 20, the plurality of columns 20 are vertically arranged on the bottom plate 18 and arranged in a rectangular array, the top plate 19 is detachably mounted on the top of the plurality of columns 20 and is used to mount the hydraulic cylinder 2, and the two pressing blocks 4 are slidably mounted between two adjacent columns 20. Specifically, Figure 1 and Figure 2 As shown, since a plurality of columns 20 are arranged in a rectangular array on the bottom plate 18, and the top plate 19 is detachably mounted on the top ends of the plurality of columns 20 and is used to mount the hydraulic cylinder 2, not only the overall structural strength of the utility model can be ensured, but also the multi-point support for the hydraulic cylinder 2 can be achieved, thereby effectively improving the support stability of the hydraulic cylinder 2; at the same time, by slidably mounting the two pressing blocks 4 between two adjacent columns 20, not only the overall structural strength of the utility model can be further provided, but also the linearity of the downward pushing of the two pressing blocks 4 and the forming block 5 can be ensured.
[0038] The above description is only the preferred embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A bending device for steel structure production, characterized in that: The invention comprises a mounting frame (1), a forming assembly and an adjusting assembly. A hydraulic cylinder (2) is arranged on the top of the mounting frame (1). The piston rod of the hydraulic cylinder (2) vertically extends into the mounting frame (1) from top to bottom. The forming assembly comprises a connecting rod (3), two pressing blocks (4) and a forming block (5). The connecting rod (3) is detachably connected to the piston rod of the hydraulic cylinder (2), and the two ends of the connecting rod (3) are detachably connected to the two pressing blocks (4). The two forming blocks (5) are respectively mounted on the connecting rod (3) in a limited and movable manner. The adjusting assembly is arranged at the bottom of the mounting frame (1). The adjusting assembly comprises two supporting blocks (6) that can move closer to or farther from each other. The two supporting blocks (6) are both used to place a steel structure (7).
2. A bending device for steel structure production according to claim 1, characterized in that: Any of the forming blocks (5) is formed with a protrusion (8) and is provided with a slot (9) for the connecting rod (3) to extend into, and any of the forming blocks (5) is provided with a locking column (10) on one side opposite to the slot (9) for abutting against the connecting rod (3).
3. A bending device for steel structure production according to claim 2, characterized in that: The connecting rod (3) is provided with a first scale (11) along its extension direction.
4. A bending device for steel structure production according to claim 1, characterized in that: The adjustment assembly further comprises a male mold (12), the male mold (12) being detachably mounted between the two supporting blocks (6), and a positioning block (13) being arranged on the mounting frame (1).
5. A bending device for steel structure production according to claim 4, characterized in that: The adjustment assembly further comprises two mounting blocks (14) and an adjustment screw (15). The two mounting blocks (14) are symmetrically arranged relative to the male mold (12). The two adjustment screws (15) are respectively passed through the two mounting blocks (14) and threadedly matched with the two mounting blocks (14). One end of the two adjustment screws (15) close to the male mold (12) is detachably connected to the two supporting blocks (6), and the other ends of the two adjustment screws (15) extend in a direction away from the mounting blocks (14) and are detachably mounted with a hand wheel (16).
6. A bending device for steel structure production according to claim 5, characterized in that: A second scale (17) is provided on the mounting frame (1) at positions corresponding to the two supporting blocks (6) along the extending direction of the adjusting screw (15).
7. A bending device for steel structure production according to any one of claims 1 to 6, characterized in that: The mounting frame (1) comprises a bottom plate (18), a top plate (19) and a plurality of columns (20), wherein the plurality of columns (20) are vertically arranged on the bottom plate (18) and are arranged in a rectangular array, the top plate (19) is detachably mounted on the top ends of the plurality of columns (20) and is used to mount the hydraulic cylinder (2), and the two pressing blocks (4) are slidably mounted between two adjacent columns (20).