Numerical control machine tool with oil brake device

Abstract

The utility model relates to the technical field of numerical control machine tools, and provides a numerical control machine tool with an oil brake device. The machining rod is rotationally arranged and provided with a tool end. The rotating shaft is rotationally arranged on the machining table top, the machining rod is arranged on the rotating shaft, and the rotating shaft is provided with shaft pieces. The oil brake device is arranged on the machining table top and used for acting on the shaft piece. By means of the technical scheme, the problems that in the prior art, a traditional numerical control machine tool generally adopts electric braking or mechanical braking, the response speed is low, abrasion is prone to occurring, quick braking is difficult, and machining precision and safety are affected are solved.

Description

Technical Field

[0001] The utility model relates to the technical field of numerically controlled machine tools, and in particular to a numerically controlled machine tool with an oil brake device. Background Art

[0002] As the core equipment of modern manufacturing industry, the high-efficiency and precision machining capabilities of CNC machine tools are crucial to improving production efficiency and product quality. In the complex machining process, especially in the operation of high-precision and high-speed machine tools, an effective braking system has become a key factor in ensuring machining safety and precision control.

[0003] Traditional CNC machine tools generally use electric brakes or mechanical brakes, which have slow response speed, are easy to wear, and are difficult to brake quickly, affecting processing accuracy and safety. During long-term processing, especially at high speeds, machine tool parts heat up, and traditional brake devices may fail due to heat accumulation, affecting life and performance. Utility Model Content

[0004] The utility model provides a CNC machine tool with an oil brake device, which solves the problem that traditional CNC machine tools in the related art generally use electric brakes or mechanical brakes, have slow response speeds, are easy to wear, are difficult to brake quickly, and affect processing accuracy and safety.

[0005] The technical solution of the utility model is as follows: A CNC machine tool with an oil brake device, comprising:

[0006] Processing lathe;

[0007] a processing rod, the processing rod being rotatably arranged and having a tool end;

[0008] A rotating shaft, the rotating shaft is rotatably arranged on the processing lathe, the processing rod is arranged on the rotating shaft, and the rotating shaft has a shaft sheet;

[0009] An oil brake device is arranged on the processing lathe and is used to act on the shaft piece.

[0010] Optionally, it also includes:

[0011] A transmission belt, wherein the transmission belt is arranged on the rotating shaft;

[0012] A driving motor is arranged on the processing lathe and is used for driving the transmission belt to rotate.

[0013] Optionally, it also includes:

[0014] A processing table, which is arranged on one side of the processing lathe, and has a loading station, a processing station, a cleaning station and an unloading station arranged in a circle;

[0015] A clamping assembly, the clamping assembly is rotatably arranged on the processing table, and after rotation, it passes through the loading station, the processing station, the cleaning station and the unloading station in sequence, and the clamping assembly has an air cavity, one end of the air cavity has a connecting hole, and the other end has a plurality of air holes;

[0016] An air suction connector, which is movably arranged on the processing table and moves between the loading station and the processing station;

[0017] A blowing joint is movably arranged on the processing table and moved to the cleaning station. After the clamping assembly rotates, the connecting hole is connected to the suction joint or to the blowing joint.

[0018] Optionally, the clamping assembly includes: a first clamping member and a second clamping member, the first clamping member and the second clamping member are arranged close to or far away from each other, close to each other for clamping materials, and far away from each other for releasing materials, the first clamping member and the second clamping member both have a guide portion, the processing table has a circular guide groove, and the guide portion is slidably arranged in the circular guide groove; the air cavity, the connecting hole and a plurality of the air holes are arranged on the first clamping member.

[0019] Optionally, the clamping assembly further comprises:

[0020] A rotating rod, the rotating rod is rotatably arranged on the processing table;

[0021] A first connecting rod and a second connecting rod, one end of the first connecting rod and the second connecting rod are both hinged to the rotating rod, one end of the first clamping member is hinged to the other end of the first connecting rod, and one end of the second clamping member is hinged to the other end of the second connecting rod.

[0022] Optionally, the clamping assembly has two groups, which are symmetrically rotated and arranged on the processing table, and the rotating rod is an elastic telescopic rod.

[0023] Optionally, the rotating axis of the rotating rod is eccentrically arranged relative to the circular guide groove. After the rotating rod rotates eccentrically, the distance between the first clamping member and the second clamping member gradually decreases from the loading station to the processing station, and gradually increases from the processing station to the unloading station.

[0024] The working principle and beneficial effects of the utility model are:

[0025] In the utility model, the processing table is used as a basic support to provide a stable processing platform. The processing rod is equipped with a tool end, which is responsible for the actual cutting or drilling of the workpiece. The rotating shaft is installed through the processing table to provide a rotation axis for the processing rod to ensure that the processing rod can slide smoothly. The shaft plate (brake disc) is fixed on the rotating shaft as the contact surface of the oil brake device. The oil brake device is arranged on the processing table, and acts on the shaft plate through the oil pressure system to achieve dynamic braking. During operation, the motor drives the rotating shaft to rotate through the belt, and the processing rod rotates accordingly, and the tool cuts the workpiece. When it is necessary to stop the machine or emergency brake, the oil brake device is activated, and the oil pressure system instantly transmits the oil pressure to the brake plate, and the brake plate presses the shaft plate, and quickly slows down and stops the rotation of the rotating shaft through friction to achieve precise braking. The oil brake device provides almost instant braking response, reduces downtime, and improves processing efficiency and safety. Compared with traditional mechanical brakes, oil brakes reduce energy consumption, reduce mechanical wear, and extend equipment life. Improve processing accuracy, especially in high-precision operations, brake stability control reduces workpiece movement, and ensures processing quality. Automatic control and oil brake system simplify the operation process, reduce manual intervention, reduce errors, and improve production continuity. The oil brake system reduces heat radiation, reduces noise, cools the oil, improves the working environment, and improves the safety and environmental protection standards of the workshop. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] The preferred implementation modes will be described below in a clear and understandable manner with reference to the accompanying drawings to further illustrate the above-mentioned characteristics, technical features, advantages and implementation methods of the present utility model.

[0027] Figure 1 It is a schematic diagram of the structure of the utility model;

[0028] Figure 2 This is a schematic diagram of the processing table and some structures of the utility model;

[0029] Figure 3 This is a schematic diagram of the structure of the first clamping member and the air suction joint of the utility model;

[0030] Figure 4 for Figure 3 Schematic diagram of the cross-sectional structure of AA;

[0031] In the figure: 1. processing table; 101. loading station; 102. processing station; 103. cleaning station; 104. unloading station; 105. circular guide groove; 106. first arc-shaped sliding groove; 107. second arc-shaped sliding groove; 2. clamping assembly; 201. first clamping member; 2011. air cavity; 2012. connecting hole; 2013. air hole; 202. second clamping member; 203. guide part; 204. rotating rod; 205. first connecting rod; 206. second connecting rod; 3. suction joint; 4. blowing joint; 5. processing lathe; 6. processing rod; 601. tool end; 7. rotating shaft; 8. oil brake device; 9. transmission belt; 10. driving motor; 11. shaft. DETAILED DESCRIPTION

[0032] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the specific implementation methods of the utility model will be described below with reference to the accompanying drawings. Obviously, the accompanying drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings and other implementation methods can be obtained based on these drawings without creative work.

[0033] In order to simplify the drawings, only the parts related to the utility model are schematically shown in each figure, and they do not represent the actual structure of the product. In addition, in order to simplify the drawings and facilitate understanding, in some figures, only one of the parts with the same structure or function is schematically shown, or only one of them is marked. In this article, "one" not only means "only one", but also means "more than one", and "several" includes "two" and "more than two".

[0034] In this article, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.

[0035] In addition, in the description of the present application, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.

[0036] Reference Figure 1~Figure 4A CNC machine tool with an oil brake device is proposed, comprising: a machining lathe 5; a machining rod 6, which is rotatably arranged and has a tool end 601; a rotating shaft 7, which is rotatably arranged on the machining lathe 5, the machining rod 6 is arranged on the rotating shaft 7, and the rotating shaft 7 has a shaft piece 11; an oil brake device 8, which is arranged on the machining lathe 5 and is used to act on the shaft piece 11. It also includes: a transmission belt 9, which is arranged on the rotating shaft 7; and a driving motor 10, which is arranged on the machining lathe 5 and drives the transmission belt 9 to rotate.

[0037] In this embodiment, the machine tool design integrates an innovative oil brake system to ensure dynamic control and safety during the processing. The main structure of the machine tool includes a stable processing lathe 5, which provides basic support for the operation of the machine tool. The processing rod 6 is a core component, which is equipped with a tool end 601 and is responsible for the actual cutting or drilling of materials. The rotating shaft 7 is installed through the processing lathe 5 to provide a rotation axis for the processing rod 6, wherein the shaft piece 11 (i.e., the brake disc) is fixed on the shaft and is the key contact point for the oil brake system. The oil brake device 8 is directly set on the processing lathe 5, and acts on the shaft piece 11 through the precise control of the oil pressure system to achieve instant braking, rapid response and stability. This design improves the control accuracy of the machine tool, especially during high-speed processing or emergency shutdown, the oil brake device 8 can quickly intervene, effectively slow down and protect the equipment, and reduce damage to the workpiece. On the basis of the above, the machine tool is equipped with a drive system to enhance the dynamics of the automated operation through the transmission belt 9 and the motor. The transmission belt 9 is tightly wound around the rotating shaft 7 to ensure the continuous rotation power transmission of the rotating shaft 7. The motor is installed on the processing lathe 5 and directly drives the transmission belt 9, which not only provides power, but also ensures smooth acceleration, deceleration or continuous processing speed control, and works in coordination with the oil brake device 8 to achieve efficient dynamic balance.

[0038] Furthermore, the processing table 1 has a circumferentially arranged loading station 101, a processing station 102, a cleaning station 103 and a unloading station 104; and also includes:

[0039] The clamping assembly 2 is rotatably arranged on the processing table 1, and after rotating, it passes through the loading station 101, the processing station 102, the cleaning station 103 and the unloading station 104 in sequence. The clamping assembly 2 has an air cavity 2011, and one end of the air cavity 2011 has a connecting hole 2012, and the other end has a plurality of air holes 2013;

[0040] The suction connector 3 is movably arranged on the processing table 1 and moves between the loading station 101 and the processing station 102;

[0041] The blowing joint 4 is movably arranged on the processing table 1 and moved to the cleaning station 103. After the clamping assembly 2 is rotated, the connecting hole 2012 is connected with the suction joint 3 or the blowing joint 4. The clamping assembly 2 comprises: a first clamping member 201 and a second clamping member 202. The first clamping member 201 and the second clamping member 202 are arranged close to or far from each other. They are close to each other for clamping materials and far from each other for releasing materials. The first clamping member 201 and the second clamping member 202 both have a guide part 203. The processing table 1 has a circular guide groove 105. The guide part 203 is slidably arranged in the circular guide groove 105. The air cavity 2011, the connecting hole 2012 and a plurality of air holes 2013 are arranged on the first clamping member 201. The clamping assembly 2 further includes: a rotating rod 204, which is rotatably arranged on the processing table 1; a first connecting rod 205 and a second connecting rod 206, one end of each of which is hinged to the rotating rod 204, one end of the first clamping member 201 is hinged to the other end of the first connecting rod 205, and one end of the second clamping member 202 is hinged to the other end of the second connecting rod 206. The clamping assembly 2 has two groups, which are symmetrically rotatably arranged on the processing table 1, and the rotating rod 204 is an elastic telescopic rod. The rotating axis of the rotating rod 204 is eccentrically arranged relative to the circular guide groove 105. After the rotating rod 204 rotates eccentrically, the distance between the first clamping member 201 and the second clamping member 202 gradually decreases from the loading station 101 to the processing station 102, and gradually increases from the processing station 102 to the unloading station 104.

[0042] In this embodiment, the processing table 1 is designed as a circular layout, with four stations distributed around it: a loading station 101, a processing station 102, a cleaning station 103 and a unloading station 104, forming an efficient material flow path. The central rotating device of the clamping assembly 2, the air suction joint 3 is responsible for moving between the loading station 101 and the processing station 102. After the air suction joint 3 is connected to the connecting hole 2012, the air hole 2013 of the clamping assembly 2 absorbs the material through negative pressure to ensure stable transportation to the processing area. The blowing joint 4 is positioned at the cleaning station 103 and is movable in the cleaning station 103. The residual chips and coolant after processing are removed by blowing force to ensure the cleanliness of the workpiece and improve the surface quality.

[0043] Workflow and operation: Loading stage: The material is placed in the loading station 101, and the suction joint 3 is connected to the air cavity 2011 of the clamping component 2 through the connecting hole 2012, and the negative pressure is started to adsorb the material. While the clamping component 2 maintains adsorption, it steadily drives the material to move to the processing station 102 for processing. During the processing, the clamping component 2 and the negative pressure act on the material together to improve the stability of the material and ensure accurate positioning. Cleaning stage: After the processing is completed, the clamping component 2 automatically turns to the cleaning station 103, and the blowing joint 4 is connected to the air cavity 2011 of the clamping component 2 through the connecting hole 2012. The wind blows out in the air hole 2013 to remove the chips and liquid. Unloading stage: After cleaning, the clamping component 2 continues to turn to the unloading station 104, and the material falls naturally or with mechanical assistance to complete the cycle. Significantly improve efficiency, reduce manual intervention, continuous processing, and increase production capacity. Pneumatic suction and release control materials, reduce damage, and improve processing accuracy. Automatic cleaning, reduce defective rate, and improve product quality. The clamping assembly 2 includes a first clamping member 201 and a second clamping member 202, which are arranged relative to each other and can achieve accurate clamping and release of materials by moving closer to or away from each other. The first clamping member 201 and the second clamping member 202 both have a guide portion 203, and a circular guide groove 105 is provided on the processing table 1 to provide a sliding track for the guide portion 203.

[0044] Workflow and operation: When the first clamping member 201 and the second clamping member 202 approach each other through the driving mechanism, their guide parts 203 slide along the circular guide groove 105 to clamp the material and ensure stability during processing. After processing, through reverse operation, the guide parts 203 of the first clamping member 201 and the second clamping member 202 slide away along the circular groove and separate from each other, releasing the material, so that the material can be easily removed to the next process or unloading. The double clamping member design ensures that the material is evenly stressed all around, reduces deformation, and improves processing accuracy. The precise matching of the guide groove and the guide part 203 ensures that the clamping member slides smoothly without obstruction, improving positioning accuracy.

[0045] The two groups of clamping components 2 are symmetrically installed on the processing table 1, which can realize the continuity of loading and unloading. When one group of clamping parts clamps the material into the unloading station 104, the other group of clamping parts clamps the material into the processing station 102. The rotating rod 204 can not only rotate, but also has a telescopic function. This design enables the clamping component 2 to automatically adjust according to the requirements of the processing process to adapt to different workpiece sizes or shapes. The design of the rotating rod 204 eccentric to the circular guide groove 105 enables the distance between the first clamping part 201 and the second clamping part 202 to be dynamically adjusted during rotation. The first connecting rod 205 and the second connecting rod 206 are hinged to the rotating rod 204, and then hinged to the first clamping part 201 and the second clamping part 202 to form a linkage. The rotation of the rotating rod 204 drives the clamping parts to move closer or farther synchronously, thereby realizing accurate clamping and release of materials.

[0046] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A CNC machine tool with an oil brake device, characterized in that: include: Processing lathe (5); A processing rod (6), the processing rod (6) is rotatably arranged and has a tool end (601); A rotating shaft (7), the rotating shaft (7) is rotatably arranged on the processing lathe (5), the processing rod (6) is arranged on the rotating shaft (7), and the rotating shaft (7) has a shaft sheet; An oil brake device (8), wherein the oil brake device (8) is arranged on the processing lathe (5) and acts on the shaft piece (11).

2. A CNC machine tool with an oil brake device according to claim 1, characterized in that: Also includes: A transmission belt (9), wherein the transmission belt (9) is arranged on the rotating shaft (7); A driving motor (10), wherein the driving motor (10) is arranged on the processing lathe (5) and is used to drive the transmission belt (9) to rotate.

3. A CNC machine tool with an oil brake device according to claim 1, characterized in that: Also includes: A processing table (1), the processing table (1) being arranged on one side of the processing lathe (5), the processing table (1) having a loading station (101), a processing station (102), a cleaning station (103) and an unloading station (104) arranged in a circle; A clamping assembly (2), wherein the clamping assembly (2) is rotatably disposed on the processing table (1), and after rotation, passes through the loading station (101), the processing station (102), the cleaning station (103) and the unloading station (104) in sequence, and the clamping assembly (2) has an air cavity (2011), and one end of the air cavity (2011) has a connecting hole (2012) and the other end has a plurality of air holes (2013); An air suction joint (3), the air suction joint (3) being movably arranged on the processing table (1) and being movable between the loading station (101) and the processing station (102); A blowing connector (4), wherein the blowing connector (4) is movably arranged on the processing table (1) and moved to the cleaning station (103); after the clamping assembly (2) is rotated, the connecting hole (2012) is connected to the suction connector (3) or to the blowing connector (4).

4. A CNC machine tool with an oil brake device according to claim 3, characterized in that: The clamping assembly (2) comprises: a first clamping member (201) and a second clamping member (202); the first clamping member (201) and the second clamping member (202) are arranged close to or far from each other; they are arranged close to each other for clamping materials, and they are arranged far from each other for releasing materials; the first clamping member (201) and the second clamping member (202) both have a guide portion (203); the processing table (1) has a circular guide groove (105), and the guide portion (203) is slidably arranged in the circular guide groove (105); the air cavity (2011), the connecting hole (2012) and a plurality of the air holes (2013) are arranged on the first clamping member (201).

5. A CNC machine tool with an oil brake device according to claim 4, characterized in that: The clamping assembly (2) further comprises: A rotating rod (204), the rotating rod (204) being rotatably disposed on the processing table (1); A first connecting rod (205) and a second connecting rod (206), one end of the first connecting rod (205) and one end of the second connecting rod (206) are both hinged to the rotating rod (204), one end of the first clamping member (201) is hinged to the other end of the first connecting rod (205), and one end of the second clamping member (202) is hinged to the other end of the second connecting rod (206).

6. A CNC machine tool with an oil brake device according to claim 5, characterized in that: The clamping assembly (2) has two groups, which are symmetrically rotatably arranged on the processing table (1), and the rotating rod (204) is an elastic telescopic rod.

7. A CNC machine tool with an oil brake device according to claim 5, characterized in that: The rotation axis of the rotating rod (204) is eccentrically arranged relative to the circular guide groove (105). After the rotating rod (204) rotates eccentrically, the distance between the first clamping member (201) and the second clamping member (202) gradually decreases from the loading station (101) to the processing station (102), and gradually increases from the processing station (102) to the unloading station (104).

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