Automatic material taking and distributing device for jigsaw puzzle processing

Abstract

The utility model discloses an automatic material taking and distributing device for jigsaw puzzle processing, which comprises a bottom plate, a jigsaw puzzle collecting box and a mounting plate, the side surface of the jigsaw puzzle collecting box is fixedly provided with an inclined blanking plate, and the lower surface of the mounting plate is provided with a material distributing assembly for distributing jigsaw puzzles; the material distributing assembly comprises a hydraulic push rod, a vacuum suction cup and a detaching cutter, the hydraulic push rod is fixedly installed on the lower surface of the installing plate, and the vacuum suction cup and the detaching cutter are both installed at the working end of the hydraulic push rod; an automatic material taking assembly used for automatically taking jigsaw puzzles is arranged on the upper surface of the bottom plate and located below the jigsaw puzzle collecting box, the jigsaw puzzles in the jigsaw puzzle collecting box are pushed out through the automatic material taking assembly and moved to the position below the powder material assembly through an inclined discharging plate, and a hydraulic push rod drives a vacuum suction cup and a disassembling and cutting knife to move downwards. According to the jigsaw machine, jigsaws are cut and separated through the disassembling and cutting knife, then the separated jigsaws are adsorbed through the vacuum suction cup, and therefore automatic jigsaw taking and separating are achieved, workers are prevented from being injured, and meanwhile the jigsaw machining efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of jigsaw puzzle processing, in particular to an automatic material taking and dividing device for jigsaw puzzle processing. Background Art

[0002] Jigsaw puzzles are a popular intellectual game with many variations and varying degrees of difficulty. Jigsaw puzzles can be divided into many categories, including single-sided puzzles, double-sided puzzles, three-dimensional puzzles, spherical puzzles, and virtual puzzles, among which single-sided puzzles and double-sided puzzles can be classified as plane puzzles. In the related art, the processing process of puzzles is relatively complicated, including the step of cutting off the scraps of the puzzle. The conventional steps of cutting off the scraps of the puzzle generally include the following: the operator puts the puzzle into the cutting device. When the cutting device cuts along the connection between the puzzle and the scraps, the operator uses his hands to take out the puzzle and the scraps in the cutting device, and separate the puzzle from the scraps. Finally, the puzzle after the scraps are removed is transported to the next step for processing through a conveyor belt;

[0003] The existing jigsaw puzzle processing is done manually, and the operator is required to manually take out the jigsaw puzzle and the scraps, and then manually separate the jigsaw puzzle and the scraps. Manual operation may cause injuries to the workers, and is time-consuming and laborious, and at the same time greatly reduces the efficiency of the jigsaw puzzle processing. Therefore, we need to propose an automatic material taking and separating device for jigsaw puzzle processing. Utility Model Content

[0004] The purpose of the utility model is to provide an automatic material taking and dividing device for jigsaw puzzle processing, which is achieved by placing the jigsaw puzzle into a jigsaw puzzle collection box, then pushing the jigsaw puzzle inside the jigsaw puzzle collection box out through the automatic material taking component, and moving the unloading plate to the bottom of the powder component by tilting it, and driving the vacuum suction cup and the cutting knife to move downward through the hydraulic push rod, cutting and dividing the jigsaw puzzle by the cutting knife, and then sucking up the separated jigsaw puzzles through the vacuum suction cup, thereby achieving automatic material taking and dividing, so as to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic material taking and distributing device for jigsaw puzzle processing, comprising a bottom plate, a jigsaw puzzle collection box and a mounting plate, an inclined material discharging plate is fixedly mounted on the side of the jigsaw puzzle collection box, and a distributing component for distributing jigsaw puzzles is arranged on the lower surface of the mounting plate;

[0006] The material separation assembly includes a hydraulic push rod, a vacuum suction cup and a dismantling cutter, wherein the hydraulic push rod is fixedly mounted on the lower surface of the mounting plate, and the vacuum suction cup and the dismantling cutter are both mounted on the working end of the hydraulic push rod;

[0007] An automatic material taking component for automatically taking jigsaw puzzles is arranged on the upper surface of the bottom plate and below the jigsaw puzzle collection box.

[0008] Preferably, the automatic material picking assembly includes a support block, a motor, a drive plate, a connecting rod, a drive column, a limit ring, a rotating column and a pushing module. The support block is fixedly mounted on the upper surface of the base plate, the motor is bolted to the side of the support block, the drive plate is keyed to the output end of the motor, and the drive column is rotatably mounted on the side of the drive plate away from the motor.

[0009] Preferably, the rotating column is rotatably arranged on the side of the support block, and the rotating column is located below the driving plate, the limiting ring is fixedly installed on the outer arc surface of the rotating column, the connecting rod is fixedly installed on the side of the limiting ring away from the rotating column, and the driving column is slidably arranged inside the limiting ring.

[0010] Preferably, the pushing module includes a limit block, a convex block, a movable plate, a pushing head and a limit column, and the limit block and the convex block are each provided in two groups, the two groups of the limit blocks are fixedly installed on the lower surface of the puzzle collection box, and the two groups of the convex blocks are slidably arranged on the corresponding surfaces of the two groups of limit blocks, and the movable plate is slidably arranged on the corresponding surfaces of the two groups of limit blocks.

[0011] Preferably, a movable groove corresponding to the limiting column is opened through the side of the movable plate, and the limiting column is rotatably arranged on the corresponding surfaces of the two groups of convex blocks, a pushing head is fixedly installed on the upper surface of the movable plate, and connecting columns are rotatably arranged on both sides of the movable plate.

[0012] Preferably, the corresponding surfaces of the two groups of limit blocks are provided with arc grooves corresponding to the connecting columns, and the corresponding surfaces of the two groups of limit blocks are provided with clamping grooves corresponding to the convex blocks.

[0013] Preferably, a pushing groove corresponding to the pushing head is provided at the bottom end of the puzzle collection box, and a discharging groove is provided at the front side of the puzzle collection box.

[0014] Preferably, a limit plate is fixedly provided on the lower surface of the mounting plate, and the limit plate does not contact the inclined blanking plate.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] The utility model places the jigsaw puzzle into a jigsaw puzzle collection box, then pushes the jigsaw puzzle inside the jigsaw puzzle collection box through an automatic material taking component, moves a material discharge plate to below a powder material component by tilting, drives a vacuum suction cup and a cutting knife to move downward by a hydraulic push rod, cuts and separates the jigsaw puzzle by the cutting knife, and then absorbs the separated jigsaw puzzles by the vacuum suction cup, thereby achieving automatic material taking and separation, thereby avoiding injuries to workers and increasing the efficiency of jigsaw puzzle processing.

[0017] Other features and advantages of the utility model will be described in the following description, and partly become apparent from the description, or understood by implementing the invention. The purpose and other advantages of the utility model can be realized and obtained by the structures indicated in the description and the drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is an exploded view of the automatic material taking component of the utility model;

[0020] Figure 3 This is a schematic diagram of a jigsaw puzzle collection box of the utility model;

[0021] Figure 4 For this utility model Figure 2 Enlarged view of point A in the middle.

[0022] In the figure: 1. bottom plate; 2. automatic material taking assembly; 3. support block; 4. puzzle collection box; 5. inclined unloading plate; 6. mounting plate; 7. hydraulic push rod; 8. limit plate; 9. vacuum suction cup; 10. dismantling knife; 12. limit block; 13. motor; 14. driving plate; 15. connecting rod; 16. driving column; 17. limit ring; 18. rotating column; 19. pushing groove; 20. discharging groove; 21. convex block; 22. moving plate; 23. pushing head; 24. limit column; 25. moving groove; 26. arc groove; 27. clamping groove. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] The utility model provides: an automatic material taking and dividing device for jigsaw puzzle processing, such as Figure 1-4 As shown, it includes a bottom plate 1, a puzzle collection box 4 and a mounting plate 6, an inclined blanking plate 5 is fixedly mounted on the side of the puzzle collection box 4, and a dividing component for dividing the puzzle is arranged on the lower surface of the mounting plate 6;

[0025] The material separation assembly includes a hydraulic push rod 7, a vacuum suction cup 9 and a dismantling cutter 10. The hydraulic push rod 7 is fixedly mounted on the lower surface of the mounting plate 6, and the vacuum suction cup 9 and the dismantling cutter 10 are both mounted on the working end of the hydraulic push rod 7.

[0026] An automatic material taking component 2 for automatically taking out puzzles is arranged on the upper surface of the bottom plate 1 and below the puzzle collection box 4. The hydraulic push rod 7 drives the vacuum suction cup 9 and the dismantling cutter 10 to move downward to dismantle and cut the puzzles.

[0027] It is worth mentioning that the automatic material picking component 2 includes a support block 3, a motor 13, a drive plate 14, a connecting rod 15, a drive column 16, a limit ring 17, a rotating column 18 and a pushing module. The support block 3 is fixedly installed on the upper surface of the base plate 1, the motor 13 is bolted to the side of the support block 3, the drive plate 14 is keyed to the output end of the motor 13, and the drive column 16 is rotatably installed on the side of the drive plate 14 away from the motor 13. The motor 13, the drive plate 14 and the rotating column 18 are supported by the support block 3, and the starting motor 13 drives the drive plate 14 to rotate, thereby driving the drive column 16 to rotate with the output shaft of the motor 13 as the center.

[0028] Preferably, the rotating column 18 is rotatably arranged on the side of the support block 3, and the rotating column 18 is located below the driving plate 14, the limiting ring 17 is fixedly installed on the outer arc surface of the rotating column 18, the connecting rod 15 is fixedly installed on the side of the limiting ring 17 away from the rotating column 18, and the driving column 16 is slidably arranged inside the limiting ring 17. When the driving plate 14 rotates, the limiting ring 17 is driven to rotate by the driving column 16, and the limiting ring 17 drives the connecting rod 15 to rotate, and the driving column 16 is slidably arranged inside the limiting ring 17, thereby ensuring that the limiting ring 17 can be driven to swing left and right.

[0029] Furthermore, the pushing module includes a limit block 12, a convex block 21, a movable plate 22, a pushing head 23 and a limit column 24. The limit blocks 12 and the convex blocks 21 are each provided with two groups. The two groups of limit blocks 12 are fixedly installed on the lower surface of the puzzle collection box 4, and the two groups of convex blocks 21 are slidably arranged on the corresponding surfaces of the two groups of limit blocks 12, and the movable plate 22 is slidably arranged on the corresponding surfaces of the two groups of limit blocks 12. The two groups of convex blocks 21 slide inside the two groups of limit blocks 12, thereby driving the movable plate 22 to move with the convex blocks 21.

[0030] Furthermore, a movable groove 25 corresponding to the limiting column 24 is opened through the side of the movable plate 22, and the limiting column 24 is rotatably set on the corresponding surfaces of the two groups of convex blocks 21. A pushing head 23 is fixedly installed on the upper surface of the movable plate 22, and connecting columns are rotatably set on both sides of the movable plate 22. Under the limiting action of the limiting column 24, the movable plate 22 can move up and down, thereby driving the pushing head 23 to move up and down.

[0031] It is worth mentioning that the corresponding surfaces of the two groups of limit blocks 12 are provided with arc grooves 26 corresponding to the connecting columns, and the corresponding surfaces of the two groups of limit blocks 12 are provided with snap-in grooves 27 corresponding to the convex blocks 21. The convex blocks 21 are moved in the snap-in grooves 27 to prevent the convex blocks 21 from falling off from the inside of the limit blocks 12. The connecting columns move in an arc shape along the arc grooves 26, thereby driving the pushing head 23 to move in an arc shape. When the pushing head 23 moves to the side of the puzzle collection box 4 away from the inclined blanking plate 5, it will rise, and the puzzle will be pushed toward the inclined blanking plate 5 through the pushing head 23. When the pushing head 23 moves to the end of the puzzle collection box 4 close to the inclined blanking plate 5, it will descend along the arc grooves 26, thereby preventing the pushing head 23 from contacting the puzzle inside the puzzle collection box 4.

[0032] Specifically, a pushing groove 19 corresponding to the pushing head 23 is opened at the bottom of the puzzle collection box 4, and a discharge groove 20 is opened on the front side of the puzzle collection box 4. The pushing groove 19 is provided to ensure that the pushing head 23 can effectively contact the puzzle and drive the puzzle to move. The size of the discharge groove 20 is consistent with the height of a group of puzzles, thereby ensuring that only one group of puzzles will come out each time.

[0033] In addition, a limit plate 8 is fixedly provided on the lower surface of the mounting plate 6, and the limit plate 8 does not contact the inclined blanking plate 5. The limit plate 8 is provided to ensure that the puzzle is located below the limit plate 8. When the vacuum suction cup 9 drives the edge of the puzzle to rise, the limit plate 8 will block the puzzle to prevent the puzzle from rising with the vacuum suction cup 9. When the puzzle is divided, the puzzle can be taken away. At this time, the vacuum suction cup 9 will put down the edge of the puzzle that has been divided, and it will fall to the ground under the push of the next group of puzzles.

[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic material taking and distributing device for jigsaw puzzle processing, characterized in that: The invention comprises: a bottom plate (1), a puzzle collection box (4) and a mounting plate (6); an inclined blanking plate (5) is fixedly mounted on the side of the puzzle collection box (4); and a dividing component for dividing the puzzle pieces is arranged on the lower surface of the mounting plate (6); The material dividing assembly comprises a hydraulic push rod (7), a vacuum suction cup (9) and a cutting knife (10); the hydraulic push rod (7) is fixedly mounted on the lower surface of the mounting plate (6), and the vacuum suction cup (9) and the cutting knife (10) are both mounted on the working end of the hydraulic push rod (7); An automatic material taking component (2) for automatically taking out jigsaw puzzles is provided on the upper surface of the bottom plate (1) and below the jigsaw puzzle collection box (4).

2. The automatic material taking and distributing device for jigsaw puzzle processing according to claim 1 is characterized in that: The automatic material taking component (2) comprises a support block (3), a motor (13), a drive plate (14), a connecting rod (15), a drive column (16), a limit ring (17), a rotating column (18) and a material pushing module, wherein the support block (3) is fixedly mounted on the upper surface of the base plate (1), the motor (13) is bolted to the side of the support block (3), the drive plate (14) is key-connected to the output end of the motor (13), and the drive column (16) is rotatably mounted on a side of the drive plate (14) away from the motor (13).

3. The automatic material taking and distributing device for jigsaw puzzle processing according to claim 2 is characterized in that: The rotating column (18) is rotatably arranged on the side of the support block (3), and the rotating column (18) is located below the driving plate (14); the limiting ring (17) is fixedly installed on the outer arc surface of the rotating column (18); the connecting rod (15) is fixedly installed on the side of the limiting ring (17) away from the rotating column (18), and the driving column (16) is slidably arranged inside the limiting ring (17).

4. The automatic material taking and distributing device for jigsaw puzzle processing according to claim 3 is characterized in that: The pusher module comprises a limit block (12), a convex block (21), a movable plate (22), a push head (23) and a limit column (24); the limit block (12) and the convex block (21) are each provided in two groups; the two groups of limit blocks (12) are fixedly mounted on the lower surface of the jigsaw puzzle collection box (4); the two groups of convex blocks (21) are slidably arranged on the corresponding surfaces of the two groups of limit blocks (12); and the movable plate (22) is slidably arranged on the corresponding surfaces of the two groups of limit blocks (12).

5. The automatic material taking and distributing device for jigsaw puzzle processing according to claim 4 is characterized in that: A moving groove (25) corresponding to the limiting column (24) is formed through the side surface of the moving plate (22), and the limiting column (24) is rotatably arranged on the corresponding surfaces of the two groups of convex blocks (21). A pushing head (23) is fixedly mounted on the upper surface of the moving plate (22), and connecting columns are rotatably arranged on both sides of the moving plate (22).

6. The automatic material taking and distributing device for jigsaw puzzle processing according to claim 5, characterized in that: The corresponding surfaces of the two groups of limit blocks (12) are provided with arc grooves (26) corresponding to the connecting column, and the corresponding surfaces of the two groups of limit blocks (12) are provided with clamping grooves (27) corresponding to the convex blocks (21).

7. The automatic material taking and distributing device for jigsaw puzzle processing according to claim 4, characterized in that: A pushing groove (19) corresponding to the pushing head (23) is provided at the bottom end of the puzzle collection box (4), and a discharge groove (20) is provided at the front side of the puzzle collection box (4).

8. The automatic material taking and distributing device for jigsaw puzzle processing according to claim 1 is characterized in that: A limit plate (8) is fixedly disposed on the lower surface of the mounting plate (6), and the limit plate (8) does not contact the inclined blanking plate (5).

Images