Separating disc automation equipment
By designing automation equipment, using technical means such as cutting components and gas-scaling shafts, the problem of time-consuming and labor-intensive manual operation of the separation disc and inaccurate spacing is solved, and automated movement and fixation are achieved, and safety and efficiency are improved.
Patent Information
- Application Number
- CN202421130164.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-23
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-23
AI Technical Summary
The existing separation disc requires manual operation, which is time-consuming and labor-intensive, difficult to control the accuracy of the spacing, and is easy to hurt people at the edge, which poses safety hazards.
A separation disc automation equipment is designed, including cutting components, rollers, clamping, gas expansion shafts and synchronization belts. The automatic movement and fixation of the separation disc is achieved by moving the motor, cylinders and rollers, improving the spacing accuracy and preventing artificial injuries.
Accurate control of separation disc spacing is achieved, reducing the time and labor of manual operation, improving safety and avoiding personnel injuries.
Smart Images

Figure CN222270566U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of separation discs, in particular to separation disc automation equipment. Background Art
[0002] The existing separation plates require manual operation by staff to move the separation plates into place according to the size and fix the separation plates to ensure that the functional requirements of slat separation are met during the longitudinal cutting process. This is time-consuming and labor-intensive, and manual operation is also difficult to control the accuracy of the separation plate spacing size. The edges of the separation plates are more likely to scratch the staff, causing injuries, which is more dangerous. Utility Model Content
[0003] In order to solve the above problems existing in the prior art, the utility model provides a separation disc automation equipment, which can automatically move the separation disc into place and fix the separation disc, improve the distance accuracy between the separation discs, prevent personal injuries, and save time and effort.
[0004] The purpose of the utility model can be achieved through the following technical solutions:
[0005] A separation disk automation device comprises a first separation component and a second separation component, wherein the first separation component is located behind the second separation component, and the first separation component and the second separation component are located on the same straight line;
[0006] The first separation component includes a cutting component and a roller, wherein the cutting component is fixedly connected to the bottom of the device, the roller is located below the cutting component, and both ends of the roller are rotatably connected to the device;
[0007] The second separation assembly comprises two cutting assemblies, a support frame, two left connecting brackets and two right connecting brackets, two ends of one cutting assembly are respectively fixed to one of the left connecting brackets and one of the right connecting brackets, two ends of another cutting assembly are respectively slidably connected to the support frame through vertical slide rails, the height of the support frame is less than the height of the two left connecting brackets, and the cutting assembly located on the support frame is lower than the cutting assembly located on the left connecting bracket;
[0008] The cutting assembly includes a horizontal slide rail, an air expansion shaft, a roller, a movable motor and a plurality of separation plates. A clamp is slidably arranged on the horizontal slide rail. A fixed bracket is fixedly arranged at both ends of the horizontal slide rail. The other ends of the two fixed brackets are rotatably connected to the two ends of the air expansion shaft. A plurality of separation plates are sleeved on the air expansion shaft. The movable motor is fixedly connected to one end of the horizontal slide rail.
[0009] Furthermore, the roller is in contact with the roller shaft, and both ends of the roller are rotatably connected to the device.
[0010] Furthermore, the two left connecting brackets and the two right connecting brackets are fixedly connected to the device, and the two left connecting brackets and the two right connecting brackets are parallel.
[0011] Furthermore, a roller is rotatably provided at each end of the horizontal slide rail, and a synchronous belt is provided on the two rollers.
[0012] Furthermore, two cylinders are fixedly arranged on the clamping gripper, and the clamping gripper is fixedly arranged on a base, and the other end of the base is slidably connected to the horizontal slide rail via two sliding blocks.
[0013] Furthermore, the two ends of the roller are rotatably connected to two receiving frames through supporting shafts, and the two receiving frames are rotatably connected to the equipment.
[0014] Furthermore, a spacer sleeve is fixedly provided on the separation disc, and the air expansion shaft is rotatably connected to the fixed bracket via a rotating shaft.
[0015] The beneficial effects of the utility model are:
[0016] (1) By setting up a cutting assembly, the technical effect that can be achieved is that the cutting assembly can move the two sliders on the horizontal slide rail, so that the clamp drives the separation disk to move, and the diameter is increased by the air expansion of the air expansion shaft, so that the separation disk is fixed on the air expansion shaft, thereby improving the distance accuracy between the separation disks, preventing personal injuries, and saving time and effort.
[0017] (2) By setting up the clamp, the synchronous belt and the two cylinders, the technical effect that can be achieved is that the two cylinders are used to control the grabbing and placing of the clamp, which is convenient for moving the separation disk and controlling the distance between the clamps, and the synchronous belt is used to move the position of the clamp, which is convenient for controlling the distance between the separation disks.
[0018] (3) By setting up the air expansion shaft and the roller, the technical effect that can be achieved is that the air expansion shaft can firmly fix the inner ring of the separation plate through air expansion, and the roller is used to move the slitting plate to facilitate longitudinal cutting of the slitting plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to facilitate understanding by those skilled in the art, the present invention is further described below in conjunction with the accompanying drawings.
[0020] Figure 1 It is a three-dimensional diagram of the first separation component in the utility model;
[0021] Figure 2 It is a three-dimensional diagram of the second separation component in the utility model;
[0022] Figure 3 It is a three-dimensional diagram of the horizontal slide rail in the utility model;
[0023] Figure 4 It is a three-dimensional diagram of the roller table in the utility model;
[0024] Figure 5 It is a three-dimensional diagram of the separation disk in the utility model;
[0025] Figure 6 It is a three-dimensional diagram of the clamping and grabbing in the utility model;
[0026] Figure 7 It is a three-dimensional diagram of the gas expansion shaft in the utility model;
[0027] Description of main component symbols:
[0028] In the figure: 1. horizontal slide rail; 2. mobile motor; 3. air expansion shaft; 4. roller; 5. roller; 6. separation plate; 7. left connecting bracket; 8. right connecting bracket; 9. support frame; 10. vertical slide rail; 11. synchronous belt; 12. receiving frame; 13. slider; 14. roller; 15. fixed bracket; 16. supporting shaft; 17. spacer; 18. clamp; 19. cylinder; 20. base; 21. rotating shaft. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application; obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments in the present application without making creative work are within the scope of protection of the present application.
[0030] In the description of the present application, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present application. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0031] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "set / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0032] Reference Figures 1 to 7 , is a separation disk automation equipment disclosed by the utility model, including a first separation component and a second separation component, the first separation component is located behind the second separation component, and the first separation component and the second separation component are located on the same straight line.
[0033] The first separation component includes a cutting component and a roller 5. The cutting component is fixedly connected to the bottom of the device. The roller 5 is located below the cutting component. Both ends of the roller 5 are rotatably connected to the device.
[0034] The second separation component includes two cutting components, a support frame 9, two left connecting brackets 7 and two right connecting brackets 8. The two ends of one cutting component are respectively fixed on a left connecting bracket 7 and a right connecting bracket 8, and the two ends of the other cutting component are respectively slidably connected to the support frame 9 through vertical slide rails 10. The height of the support frame 9 is less than the height of the two left connecting brackets 7, and the cutting component located on the support frame 9 is lower than the cutting component located on the left connecting bracket 7.
[0035] The cutting assembly includes a horizontal slide rail 1, an air expansion shaft 3, a roller 4, a movable motor 2 and a plurality of separation discs 6. A clamp 18 is slidably arranged on the horizontal slide rail 1. A fixed bracket 15 is fixedly arranged at both ends of the horizontal slide rail 1. The other ends of the two fixed brackets 15 are rotatably connected to the two ends of the air expansion shaft 3. A plurality of separation discs 6 are sleeved on the air expansion shaft 3. The movable motor 2 is fixedly connected to one end of the horizontal slide rail 1.
[0036] The cutting assembly can move the two sliders 13 on the horizontal slide rail 1, so that the clamp 18 drives the separation disk 6 to move, and inflate the separation disk 6 to increase its diameter through the multiple air-inflation rods on the air-inflation shaft 3, thereby fixing the separation disk 6 on the air-inflation shaft 3, improving the distance accuracy between the separation disks 6, preventing personal injury, and saving time and effort.
[0037] A bearing is provided inside the separation disc 6 , and the bearing is fixedly connected to the separation disc 6 by connecting bolts. When the separation disc 6 is fixed by the air inflation shaft 3 , the separation disc 6 can rotate freely.
[0038] The roller 4 is in contact with the roller 5, and both ends of the roller 4 are rotatably connected to the equipment.
[0039] The two left connecting brackets 7 and the two right connecting brackets 8 are all fixedly connected to the equipment, and the two left connecting brackets 7 and the two right connecting brackets 8 are parallel.
[0040] A roller 14 is rotatably provided at each end of the horizontal slide rail 1 , and a synchronous belt 11 is provided on the two rollers 14 .
[0041] Two cylinders 19 are fixedly arranged on the clamping grip 18 , and the clamping grip 18 is fixedly arranged on a base 20 . The other end of the base 20 is slidably connected to the horizontal slide rail 1 through two sliding blocks 13 .
[0042] The two cylinders 19 are used to control the grabbing and placing of the clamps 18 , so as to facilitate the movement of the separation plates 6 and control the distance between the clamps 18 . The synchronous belt 11 is used to move the position of the clamps 18 , so as to facilitate the control of the distance between the separation plates 6 .
[0043] The two ends of the roller table 4 are rotatably connected to two receiving frames 12 through supporting shafts 16, and the two receiving frames 12 are rotatably connected to the equipment.
[0044] The separation disc 6 is fixedly provided with a spacer 17, and the air expansion shaft 3 is rotatably connected to the fixed bracket 15 through the rotating shaft 21. The air expansion shaft 3 can firmly fix the inner ring of the separation disc 6 through air expansion, and the roller 4 is used to move the slitting plate to facilitate longitudinal cutting of the slitting plate.
[0045] The working principle and use process of the utility model are as follows: start the three moving motors 2, the two rollers 14 rotate, drive the synchronous belt 11 to rotate, after the clamping grip 18 moves to the specified position, the two cylinders 19 are started, the clamping grip 18 clamps a separation disc 6, and the separation disc 6 moves to the specified position.
[0046] This step is repeated several times, so that the plurality of separation plates 6 are moved to the designated positions, and the slitting plates are placed on the rollers 4, and the rollers 4 drive the slitting plates to move and cut the slitting plates.
[0047] The above description is only a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still fall within the scope of the technical solution of the present invention.
Claims
1. A separation disc automation device, characterized in that: It comprises a first separation component and a second separation component, wherein the first separation component is located behind the second separation component, and the first separation component and the second separation component are located on the same straight line; The first separation component comprises a cutting component and a roller (5), wherein the cutting component is fixedly connected to the bottom of the device, the roller (5) is located below the cutting component, and both ends of the roller (5) are rotatably connected to the device; The second separation component comprises two cutting components, a support frame (9), two left connecting frames (7) and two right connecting frames (8), the two ends of one of the cutting components are respectively fixed to one of the left connecting frames (7) and one of the right connecting frames (8), the two ends of the other cutting component are respectively slidably connected to the support frame (9) through vertical slide rails (10), the height of the support frame (9) is less than the height of the two left connecting frames (7), and the cutting component located on the support frame (9) is lower than the cutting component located on the left connecting frames (7); The cutting assembly comprises a horizontal slide rail (1), an air expansion shaft (3), a roller (4), a movable motor (2) and a plurality of separation discs (6); a clamp (18) is slidably arranged on the horizontal slide rail (1); a fixed bracket (15) is fixedly arranged at each end of the horizontal slide rail (1); the other ends of the two fixed brackets (15) are rotatably connected to the two ends of the air expansion shaft (3); the air expansion shaft (3) is sleeved with a plurality of separation discs (6); and the movable motor (2) is fixedly connected to one end of the horizontal slide rail (1).
2. A separation disk automation device according to claim 1, characterized in that: The roller (4) is in contact with the roller (5), and both ends of the roller (4) are rotatably connected to the device.
3. The separation disk automation equipment according to claim 1, characterized in that: The two left connecting brackets (7) and the two right connecting brackets (8) are both fixedly connected to the device, and the two left connecting brackets (7) and the two right connecting brackets (8) are parallel.
4. The separation disk automation equipment according to claim 1, characterized in that: A roller (14) is rotatably provided at each of the two ends of the horizontal slide rail (1), and a synchronous belt (11) is provided on the two rollers (14).
5. The separation disk automation equipment according to claim 1, characterized in that: Two cylinders (19) are fixedly arranged on the clamp (18), and the clamp (18) is fixedly arranged on a base (20). The other end of the base (20) is slidably connected to the horizontal slide rail (1) via two slide blocks (13).
6. The separation disk automation equipment according to claim 1, characterized in that: The two ends of the roller conveyor (4) are rotatably connected to two receiving frames (12) via support shafts (16), and the two receiving frames (12) are rotatably connected to the equipment.
7. The separation disk automation equipment according to claim 1, characterized in that: A spacer sleeve (17) is fixedly arranged on the separation disc (6), and the air expansion shaft (3) is rotatably connected to the fixed bracket (15) via a rotating shaft (21).