Pressing device for processing small tea refined cakes

By introducing hydraulic cylinders, sliding plates, contact induction modules and motors into the pressing device for tea refined cake processing, the precise pressing and automatic cleaning of tea is achieved, and the problems of inconvenience in operation and difficulty in cleaning the existing equipment are solved, and the problems of improvement of the existing equipment are improved. Production efficiency and maintenance convenience.

CN222271411UActive Publication Date: 2024-12-31YUNNAN FUHUI TEA IND CO LTD
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Patent Information

Application Number
CN202421094220.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2024-12-31
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

The existing pressing device for processing tea refined cakes lacks a cleaning mechanism, which makes it difficult to remove tea residues, which increases the time and labor intensity of manual cleaning. At the same time, the structure is complex, maintenance and operation are inconvenient, which affects production efficiency.

Method used

A pressing device for processing tea cakes including hydraulic cylinders, sliding plates, contact induction modules and motors was designed. The sliding plates and adjustment carriages were used to achieve precise positioning and pressing, combining the contact induction modules and controller automatic control device. , simplify operation, and a cleaning unit is provided at the lower part of the fixed base to automatically clean the residue.

Benefits of technology

It improves processing accuracy, reduces structural complexity, facilitates maintenance and operation, reduces manual operation troubles, improves production efficiency and convenience of equipment use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a press-fit device for processing small tea refined cakes, which comprises a fixed base, a hydraulic cylinder penetrates through the fixed base, an upper press-fit die is fixedly connected to the output end of the hydraulic cylinder, limit support plates are fixedly connected to two sides of the lower portion of the fixed base, an adjusting carriage is fixedly connected between the two limit support plates, and the upper press-fit die is fixedly connected to the upper press-fit die. A sliding plate is arranged on the adjusting sliding frame in a sliding mode, and a lower pressing sleeve is fixedly connected to the sliding plate. The device further comprises a trigger control unit, the trigger control unit comprises an installation frame fixedly connected to the lower portion of the sliding plate, and the two sides of the trigger control unit are fixedly connected with a first contact induction module and a second contact induction module which are matched with the limiting supporting plate respectively. The utility model belongs to the technical field of tea cake manufacturing, and effectively solves the problems that a pressing device for processing small tea refined cakes does not have the function of accurate and rapid operation during use, feeding and discharging are inconvenient, and the maintenance cost is increased.
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Description

Technical Field

[0001] The utility model belongs to the technical field of tea cake making, in particular to a pressing device for processing refined tea cakes. Background Art

[0002] In order to facilitate the pressing of tea leaves into tea cakes, convenient packaging and storage, a pressing device for making tea cakes is very necessary. The existing tea leaves are not equipped with a cleaning mechanism when they are processed into tea cakes, and it is not convenient to remove the tea leaves accidentally stuck to the bottom of the lower mold cavity, which requires manual cleaning by personnel, which is time-consuming and laborious.

[0003] Publication (announcement) number: CN218457184U provides a pressing device for processing refined tea cakes.

[0004] However, when the above patent is in use, it is necessary to control the rotation of the structure to switch the function. There are many parts and components, which increases the trouble of maintenance operations and affects the processing and production efficiency. At the same time, the rotation angle needs to be precisely controlled manually, which is inconvenient to use. Utility Model Content

[0005] The technical problem to be solved by the utility model is that the pressing device for processing refined tea cakes does not have the function of accurate and fast operation when in use, and loading and unloading of materials is inconvenient, which increases the maintenance cost.

[0006] The technical solution adopted by the utility model is as follows:

[0007] The utility model provides a pressing device for processing refined tea cakes, comprising a fixed base, a hydraulic cylinder passing through the fixed base, an upper pressing mold fixedly connected to the output end of the hydraulic cylinder, limited support plates fixedly connected to both sides of the lower part of the fixed base, an adjusting slide fixedly connected between two groups of limited support plates, a sliding plate slidingly provided on the adjusting slide, and a lower pressing sleeve fixedly connected to the sliding plate;

[0008] It also includes a trigger control unit, which includes a mounting frame fixedly connected to the lower part of the sliding plate, and a contact sensing module 1 and a contact sensing module 2 matched with the limit support plate are fixedly connected to both sides of the mounting frame.

[0009] Furthermore, a bayonet is provided on the sliding plate, and a lower mold movable bottom plate is clamped on the bayonet, and the lower mold movable bottom plate is slidably arranged on the inner wall of the lower pressing sleeve.

[0010] Furthermore, a lifting cylinder is fixedly connected to the mounting frame, a ejecting plate is fixedly connected to the output end of the lifting cylinder, and the ejecting plate is arranged below the movable bottom plate of the lower mold.

[0011] Furthermore, a cleaning unit is provided at the lower part of the fixed base, and the cleaning unit includes a motor fixedly connected to the lower part of the fixed base, a cleaning turntable is fixedly connected to the output end of the motor, and a cleaning brush is fixedly connected to the lower part of the cleaning turntable.

[0012] Furthermore, two ends of the upper portion of the fixed base are respectively fixedly connected with controller 1 and controller 2, the contact sensing module 1 is electrically connected to controller 1, and the contact sensing module 2 is electrically connected to controller 2.

[0013] Furthermore, the controller 1 is electrically connected to the hydraulic cylinder, and the controller 2 is electrically connected to the motor.

[0014] The beneficial effects achieved by the utility model using the above structure are as follows:

[0015] 1. By setting a sliding mechanism, the device can be adjusted between the pressing device and the cleaning device, which can improve the processing accuracy, reduce the structural complexity, and facilitate replacement and maintenance;

[0016] 2. Set up a contact sensing module to cooperate with the controller to automatically control the pressing equipment and cleaning equipment to reduce the trouble of manual operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the utility model;

[0018] Figure 2 It is a schematic diagram of the local structure of the cleaning unit;

[0019] Figure 3 An exploded view of the structure on the sliding plate;

[0020] Figure 4 Schematic diagram of the structural combination on the mounting frame.

[0021] Among them, 1. Fixed base; 2. Hydraulic cylinder; 3. Upper pressing mold; 4. Limit support plate; 5. Adjustment slide; 6. Sliding plate; 7. Lower pressing sleeve; 8. Mounting frame; 9. Contact sensing module 1; 10. Contact sensing module 2; 11. Bayonet; 12. Lower mold movable bottom plate; 13. Lifting cylinder; 14. Ejecting plate; 15. Motor; 16. Cleaning turntable; 17. Cleaning brush; 18. Controller 1; 19. Controller 2. DETAILED DESCRIPTION

[0022] like Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, the utility model proposes a pressing device for processing refined tea cakes, comprising a fixed base 1, a hydraulic cylinder 2 passing through the fixed base 1, an upper pressing mold 3 fixedly connected to the output end of the hydraulic cylinder 2, limited support plates 4 fixedly connected to both sides of the lower part of the fixed base 1, an adjusting slide 5 fixedly connected between two groups of the limited support plates 4, a sliding plate 6 slidingly provided on the adjusting slide 5, a lower pressing sleeve 7 fixedly connected to the sliding plate 6; also includes a trigger control unit, the trigger control unit includes a mounting frame 8 fixedly connected to the lower part of the sliding plate 6, and a contact sensing module 1 9 and a contact sensing module 2 10 matching the limited support plate 4 are respectively fixedly connected to both sides of the mounting frame 8.

[0023] The sliding plate 6 is provided with a bayonet 11 , and a lower mold movable bottom plate 12 is clamped on the bayonet 11 . The lower mold movable bottom plate 12 is slidably arranged on the inner wall of the lower pressing sleeve 7 .

[0024] A lifting cylinder 13 is fixedly connected to the mounting frame 8 , and a ejector plate 14 is fixedly connected to the output end of the lifting cylinder 13 . The ejector plate 14 is arranged below the lower mold movable bottom plate 12 .

[0025] A cleaning unit is provided at the lower part of the fixed base 1 , and the cleaning unit includes a motor 15 fixedly connected to the lower part of the fixed base 1 . A cleaning turntable 16 is fixedly connected to the output end of the motor 15 , and a cleaning brush 17 is fixedly connected to the lower part of the cleaning turntable 16 .

[0026] The two ends of the upper part of the fixed base 1 are respectively fixed with a controller 18 and a controller 2 19 , the contact sensing module 1 9 is electrically connected to the controller 1 18 , and the contact sensing module 2 10 is electrically connected to the controller 2 19 ; the controller 1 18 is electrically connected to the hydraulic cylinder 2 , and the controller 2 19 is electrically connected to the motor 15 .

[0027] When in use, the user puts the tea leaves into the lower pressing sleeve 7, and as the sliding plate 6 is slid and adjusted on the adjusting carriage 5, the lower pressing sleeve 7 moves to the bottom of the upper pressing mold 3, and can be precisely positioned. The contact sensing module 9 contacts the limit support plate 4 on one side, and the control signal is controlled by the controller 18 to control the hydraulic cylinder 2, and the output end is extended to push the upper pressing mold 3 and the lower pressing sleeve 7 to cooperate with the pressing operation;

[0028] After the pressing is completed, the hydraulic cylinder 2 drives the upper pressing mold 3 to reset, and the lifting cylinder 13 can be controlled to work, and the output end pushes the ejector plate 14 to move upward, and the lower mold movable bottom plate 12 is pushed upward. The lower mold movable bottom plate 12 slides upward on the inner wall of the lower pressing sleeve 7, which is convenient for ejecting the pressed refined tea cakes and facilitating the discharge of the materials;

[0029] When the residual impurities on the lower mold movable bottom plate 12 need to be cleaned, the sliding plate 6 can be slid to the other side, and the lower pressing sleeve 7 can be moved to the bottom of the motor 15. At this time, the contact sensing module 10 contacts the limit support plate 4, and the control signal controls the motor 15 to work through the controller 19, and the cleaning turntable 16 and the cleaning brush 17 rotate. The cleaning brush 17 efficiently cleans the lower mold movable bottom plate 12 that is pushed up by the ejection plate 14;

[0030] When the sliding plate 6 does not slide to both ends, the raw material can be added or unloaded, and the above steps can be repeated to quickly achieve continuous processing operations;

[0031] The above is the entire use process of a pressing device for processing refined tea cakes.

[0032] The above description of the utility model and its implementation methods is not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.

Claims

1. A pressing device for processing refined tea cakes, comprising a fixed base (1), a hydraulic cylinder (2) passing through the fixed base (1), an upper pressing mold (3) fixedly connected to the output end of the hydraulic cylinder (2), characterized in that: The fixed base (1) has limit support plates (4) fixedly connected to both sides of the lower part, an adjustment slide (5) fixedly connected between the two groups of limit support plates (4), a sliding plate (6) slidingly provided on the adjustment slide (5), and a lower pressing sleeve (7) fixedly connected to the sliding plate (6); It also includes a trigger control unit, which includes a mounting frame (8) fixedly connected to the lower part of the sliding plate (6), and a contact sensing module 1 (9) and a contact sensing module 2 (10) respectively fixedly connected to the two sides of the mounting frame (8) and matching with the limit support plate (4).

2. The pressing device for processing refined tea cakes according to claim 1, characterized in that: The sliding plate (6) is provided with a bayonet (11), the bayonet (11) is clamped with a lower mold movable bottom plate (12), and the lower mold movable bottom plate (12) is slidably arranged on the inner wall of the lower pressing sleeve (7).

3. The pressing device for processing refined tea cakes according to claim 2, characterized in that: A lifting cylinder (13) is fixedly connected to the mounting frame (8), a top material plate (14) is fixedly connected to the output end of the lifting cylinder (13), and the top material plate (14) is arranged below the lower mold movable bottom plate (12).

4. The pressing device for processing refined tea cakes according to claim 3, characterized in that: A cleaning unit is provided at the lower part of the fixed base (1), and the cleaning unit comprises a motor (15) fixedly connected to the lower part of the fixed base (1), a cleaning turntable (16) is fixedly connected to the output end of the motor (15), and a cleaning brush (17) is fixedly connected to the lower part of the cleaning turntable (16).

5. The pressing device for processing refined tea cakes according to claim 4, characterized in that: The two ends of the upper part of the fixed base (1) are respectively fixedly connected with a controller one (18) and a controller two (19); the contact sensing module one (9) is electrically connected to the controller one (18); and the contact sensing module two (10) is electrically connected to the controller two (19).

6. The pressing device for processing refined tea cakes according to claim 5, characterized in that: The controller 1 (18) is electrically connected to the hydraulic cylinder (2), and the controller 2 (19) is electrically connected to the motor (15).