Fixed stainless steel vertical pay-off device

Abstract

The utility model discloses a fixed stainless steel vertical pay-off device which comprises a spool, a pay-off rack and a rotating disc, a fixed disc is arranged at the top of the spool, the rotating disc is installed on the fixed disc, the pay-off rack is installed on the rotating disc, a fixed rod is arranged at the position, close to the lower end, of the pay-off rack, and the fixed rod is connected with the fixed disc. A U-shaped pipe clamp is arranged at the top end of the fixed rod, a wire conduit is clamped on the U-shaped pipe clamp, a plurality of rollers are arranged in the wire conduit, and a wire coil is arranged at the top end of the pay-off rack; the stainless steel wire pay-off device is reasonable in structural design and simple in structure, stainless steel wires are not prone to winding, pay-off of the stainless steel wires is more stable, friction force between the stainless steel wires and the wire conduit is reduced due to the arrangement of the idler wheels in the wire conduit, pay-off efficiency is improved, material loss is reduced, and production cost is reduced. The pay-off device can adjust the pay-off speed by adjusting the rotating speed of the rotating disc according to requirements, and the use flexibility is better.

Description

Technical Field

[0001] The utility model relates to the field of wire-laying equipment, in particular to a fixed stainless steel vertical wire-laying device. Background Art

[0002] Stainless steel wire is usually coiled on an I-shaped wheel. During the annealing, cleaning or stretching process of the stainless steel wire, the stainless steel wire needs to be released from the I-shaped wheel and pulled into the subsequent production equipment. The traditional wire pay-off system generally lacks a guide device for the moving position of the wire. This defect may cause the wire to become entangled during the pay-off process, which may cause wire breakage, material loss, damage to the equipment, and even cause safety accidents, threatening the safety of operators. Utility Model Content

[0003] In order to solve the above-mentioned problems, the utility model provides a fixed stainless steel vertical pay-off device, including an I-shaped wheel, a pay-off frame and a rotating disk, wherein a fixed disk is fixedly installed on the top of the I-shaped wheel, a telescopic cylinder is arranged on the fixed disk, a rotating disk is installed on the fixed disk, a slot is opened on the side of the rotating disk, a tensioning belt is installed on the slot, one end of the tensioning belt is fixedly installed on the fixed disk, the other end of the tensioning belt is installed on the telescopic cylinder, a groove is arranged on the rotating disk, and the pay-off frame The lower end is fixedly inserted in the groove, a fixing rod is inserted near the lower end of the pay-off frame, a U-shaped pipe clamp is installed on the top of the fixing rod, a wire tube is clamped in the U-shaped pipe clamp, a plurality of connecting rods are arranged in the wire tube, rollers are passed through the plurality of connecting rods, the rollers are arranged on the same straight line, roller grooves are opened on the side surfaces of the rollers, a conductor coil is arranged on the top of the pay-off frame, a tripod is arranged above the pay-off frame, the tripod is fixedly installed on the fixed frame of the production line, and a wire wheel is arranged on the tripod.

[0004] Preferably, a through hole and a bolt hole are provided on the same horizontal plane near the lower end of the pay-off frame, the end of the fixing rod passes through the through hole, a bolt is provided in the bolt hole, and the fixing rod is fixed to the pay-off frame by the bolt.

[0005] Preferably, a threaded groove is provided at the top of the fixing rod.

[0006] Preferably, a hole corresponding to the thread groove is formed at the lower end of the U-shaped pipe clamp.

[0007] Preferably, a turntable bearing is provided between the rotating disk and the fixed disk, and the rotating disk and the fixed disk are installed by the turntable bearing.

[0008] Preferably, the centers of the I-shaped wheel, the pay-off frame, the fixed disk and the rotating disk are on the same vertical line.

[0009] The beneficial effects of the utility model are: the utility model has a reasonable structural design and a simple structure, the stainless steel wire is not easy to be entangled, the stainless steel wire pay-off is more stable, the arrangement of the rollers in the wire tube reduces the friction between the stainless steel wire and the wire tube, improves the pay-off efficiency, and reduces the material loss. The pay-off device can adjust the rotation speed of the rotating disk according to demand to adjust the pay-off speed, and has better flexibility in use. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] The present invention will be described by way of examples with reference to the accompanying drawings, in which:

[0011] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0012] Figure 2 It is a schematic diagram of the top view structure of the utility model;

[0013] Figure 3 This utility model Figure 2 A schematic diagram of a partial top view structure;

[0014] In the figure: 1. I-shaped wheel; 2. wire pay-off frame; 3. rotating disk; 4. fixed disk; 5. groove; 6. tensioning belt; 7. wire tube; 8. U-shaped pipe clamp; 9. fixing rod; 10. wire pulley; 11. tripod; 12. wire coil; 13. telescopic cylinder; 14. through hole; 15. bolt hole; 16. turntable bearing; 17. slot; 18. U-shaped pipe clamp; 19. connecting rod; 20. bolt; 21. hole; 22. roller groove; 23. thread groove. DETAILED DESCRIPTION

[0015] All features disclosed in this specification, or steps in all methods or processes disclosed, except mutually exclusive features and / or steps, can be combined in any manner.

[0016] Any feature of this specification, unless otherwise specified, can be replaced by other equivalent or alternative features with similar purposes. That is, unless otherwise specified, each feature is only an example of a series of equivalent or similar features.

[0017] like Figure 1 , 2As shown in Figure 3, a fixed stainless steel vertical pay-off device comprises an I-shaped wheel 1, a pay-off frame 2 and a rotating disk 3. A fixed disk 4 is fixedly installed on the top of the I-shaped wheel 1, a telescopic cylinder 13 is arranged on the fixed disk 4, a rotating disk 3 is installed on the fixed disk 4, a slot 17 is provided on the side of the rotating disk 3, a tensioning belt 6 is installed on the slot 17, one end of the tensioning belt 6 is fixedly installed on the fixed disk 4, and the other end of the tensioning belt 6 is installed on the telescopic cylinder 13. A groove 5 is arranged on the rotating disk 3, the lower end of the pay-off frame 2 is fixedly inserted in the groove 5, and a fixing rod 9 is inserted near the lower end of the pay-off frame 2. A U-shaped pipe clamp 8 is provided at the top of the fixing rod 9, and the two ends of the U-shaped pipe clamp 8 are connected by bolts, and the tightness of the U-shaped pipe clamp can be adjusted according to the adjusting bolts. A wire tube 7 is clamped in the U-shaped pipe clamp 8, and a plurality of connecting rods 19 are provided in the wire tube 7. A plurality of rollers 18 are provided in the wire tube 7, and a roller groove 22 is opened on the side of the roller 18. The connecting rod 19 passes through the center of the roller 18 and is installed in the wire tube 7. A wire coil 12 is provided at the top of the pay-off frame 2, and a tripod 11 is provided above the pay-off frame 2. The tripod 11 is fixedly installed on the fixed frame of the production line, and a wire wheel 10 is provided on the tripod 11.

[0018] A through hole 14 and a bolt hole 15 on the same horizontal plane are provided near the lower end of the pay-off frame, the end of the fixing rod 9 passes through the through hole 14, a bolt is provided in the bolt hole 15 and the fixing rod 9 is fixed to the pay-off frame 2 by the bolt; a thread groove 23 is provided at the top of the fixing rod 9; a hole 21 corresponding to the thread groove 23 is provided at the lower end of the U-shaped pipe clamp 8; a turntable bearing 16 is provided between the rotating disk 3 and the fixed disk 4, and is installed by the turntable shaft 16 bearing; the center positions of the I-shaped wheel 1, the pay-off frame 2, the fixed disk 4 and the rotating disk 3 are on the same vertical line.

[0019] During use, one end of the stainless steel wire coiled on the I-shaped wheel 1 is passed through the wire tube 7, the stainless steel wire is aligned with the roller groove 22 position of the roller 18 in the wire tube 7, and then the end of the stainless steel wire is passed through the wire coil 12, and finally the end of the stainless steel wire passes through the wire wheel 10 and enters the subsequent production equipment for production and processing. During the production and processing process, the stainless steel wire will be pulled by the traction force of the production equipment at the rear end, thereby driving the rotating disk 3 to rotate, further causing the wire pay-off frame 2 to rotate, and further driving the fixed rod 9 to rotate, thereby realizing the pay-off of the stainless steel wire.

[0020] If it is necessary to adjust the pay-off speed of the stainless steel wire, the controller can be used to control the telescopic cylinder 13 to pull one end of the tensioning belt 6 backwards, so that the friction between the tensioning belt 6 and the rotating disk 3 increases, thereby reducing the rotation speed of the rotating disk 3, thereby slowing down the pay-off speed of the stainless steel wire. Conversely, the controller can be used to control the telescopic cylinder 13 to move forward, so that the friction between the tensioning belt 6 and the rotating disk 3 decreases, thereby accelerating the rotation speed of the rotating disk 3, thereby speeding up the pay-off speed of the stainless steel wire.

[0021] The beneficial effects of the utility model are as follows: the utility model has a reasonable structural design and a simple structure. The wire-releasing device prevents the stainless steel wire from being easily entangled and makes the wire-releasing more stable. The arrangement of the roller 18 inside the wire tube 7 reduces the friction between the stainless steel wire and the wire tube 7, improves the wire-releasing efficiency, and reduces the material loss. The arrangement of the tensioning belt 6 can adjust the tensioning degree of the tensioning belt 6 according to the demand to control the rotation speed of the rotating disk 3 and thus adjust the wire-releasing speed. The arrangement of the telescopic cylinder 13 can make the operation of adjusting the tensioning belt 6 more convenient. The wire tube 7 and the wire wheel 10 can also be arranged with corresponding models according to different models of stainless steel wire, and the wire-releasing device can also be used for different materials, such as copper wire, iron wire or cable.

[0022] The present invention is not limited to the above-mentioned specific implementation modes, but extends to any new features or any new combination disclosed in this specification, as well as any new method or process steps or any new combination disclosed.

Claims

1. A fixed stainless steel vertical pay-off device, characterized in that: The invention comprises an I-shaped wheel (1), a pay-off frame (2) and a rotating disk (3), wherein a fixed disk (4) is fixedly mounted on the top of the I-shaped wheel (1), a telescopic cylinder (13) is arranged on the fixed disk (4), a rotating disk (3) is mounted on the fixed disk (4), a slot (17) is provided on the side of the rotating disk (3), a tensioning belt (6) is mounted on the slot (17), one end of the tensioning belt (6) is fixedly mounted on the fixed disk (4), the other end of the tensioning belt (6) is mounted on the telescopic cylinder (13), a groove (5) is arranged on the rotating disk (3), and the lower end of the pay-off frame (2) is fixedly inserted in the groove (5). A fixing rod (9) is inserted near the lower end of the pay-off frame (2), a U-shaped pipe clamp (8) is arranged at the top end of the fixing rod (9), a wire tube (7) is clamped in the U-shaped pipe clamp (8), a plurality of connecting rods (19) are arranged in the wire tube (7), rollers (18) are passed through the plurality of connecting rods (19), the rollers (18) are arranged on the same straight line, and roller grooves (22) are opened on the sides of the rollers (18), a wire coil (12) is arranged at the top end of the pay-off frame (2), a tripod (11) is arranged above the pay-off frame (2), and a wire wheel (10) is arranged on the tripod (11).

2. The fixed stainless steel vertical pay-off device according to claim 1 is characterized in that: A through hole (14) and a bolt hole (15) are provided near the lower end of the pay-off frame (2); the end of the fixing rod (9) passes through the through hole (14); a bolt is provided in the bolt hole (15); and the fixing rod (9) is fixed to the pay-off frame (2) by the bolt.

3. The fixed stainless steel vertical pay-off device according to claim 1 is characterized in that: A thread groove (23) is formed at the top end of the fixing rod (9).

4. The fixed stainless steel vertical pay-off device according to claim 1 is characterized in that: The lower end of the U-shaped pipe clamp (8) is provided with a hole (21) corresponding to the thread groove (23).

5. The fixed stainless steel vertical pay-off device according to claim 1 is characterized in that: A turntable bearing (16) is provided between the rotating disk (3) and the fixed disk (4) and is installed via the turntable bearing (16).

6. The fixed stainless steel vertical pay-off device according to claim 1 is characterized in that: The centers of the I-shaped wheel (1), the pay-off frame (2), the fixed disk (4) and the rotating disk (3) are on the same vertical line.

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