Seamless steel tube pickling device with draining effect
By setting the nozzle in the seamless steel pipe pickling device to spray neutralization liquid and clean water, and using the exhaust fan to accelerate the air flow, the problem of acid residue is solved, the removal of acid stains and the drying time is shortened, and the surface of the steel pipe is improved Cleanliness and corrosion resistance.
Patent Information
- Application Number
- CN202421593832.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-08
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-07-08
AI Technical Summary
It is difficult to remove acid residues during the drying process of traditional seamless steel pipe pickling devices, resulting in the formation of acid stains and affecting the corrosion performance of the steel pipe surface.
A device including a pickling box, drying tank and drying assembly is designed. The drying assembly includes ventilation parts and cleaning parts. The nozzle is used to spray neutralization liquid and clean water. The exhaust fan increases the air flow rate and ensures the acid liquid. and effective removal of impurities.
Effectively remove acid residues on the steel pipe surface, prevent acid stains from forming, shorten drying time, and improve the cleanliness and corrosion resistance of the steel pipe surface.
Smart Images

Figure CN222274719U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pickling devices, in particular to a seamless steel pipe pickling device with a drying control effect. Background Art
[0002] In the production process of seamless steel pipes, pickling is an important process step, which is mainly used to remove impurities such as oxide scale and rust on the surface of steel pipes and improve the surface quality and corrosion resistance of steel pipes.
[0003] Traditional pickling equipment generally stands the seamless steel pipe upright or tilts the two ends of the seamless steel pipe to dry it naturally. However, since the acid is difficult to evaporate, direct natural drying may cause acid to remain on the surface of the seamless steel pipe during the drying process to form acid stains, causing corrosion to the surface of the seamless steel pipe.
[0004] In view of this, this application is hereby filed. Utility Model Content
[0005] The utility model aims to provide a seamless steel pipe pickling device with a drying control effect to solve the problems raised in the above-mentioned background technology.
[0006] In order to solve the above technical problems, the utility model provides a seamless steel pipe pickling device with a drying control effect, including a pickling box, a pickling pool is provided in the pickling box, a drying control pool is provided in the pickling box, a drying control component is provided in the drying control pool, the drying control component includes a ventilation component and a cleaning component, the cleaning component includes a nozzle, and two of the nozzles are respectively installed on the left and right sides of the inner wall of the drying control pool. Water pipes are provided on the tops of the two nozzles, and the other ends of the two water pipes are respectively connected to a neutralizing liquid tank and a clean water tank.
[0007] Furthermore, the ventilation component comprises an exhaust fan, a ventilation hole connected to the drying tank is provided in the pickling box, a horizontal plate is installed in the ventilation hole, and the exhaust fan is installed on the horizontal plate.
[0008] Furthermore, ventilation holes are provided on both the front and rear sides of the pickling box, and there are two exhaust fans which are respectively fixedly connected to the transverse plates of the two ventilation holes, and the wind directions of the two exhaust fans are opposite.
[0009] Furthermore, it also includes a moving component, which includes a moving frame, the moving frame is located above the pickling box, a moving groove is opened in the moving frame, a connecting groove is opened on the bottom surface of the moving groove, a motor is fixedly connected to one side of the moving frame, a threaded rod is fixedly connected to the output shaft of the motor, the threaded rod is threadedly connected to the moving block, a moving block is slidably connected in the moving groove, the bottom surface of the moving block passes through the connecting groove, and the bottom surface of the moving block is connected to a placement component.
[0010] Furthermore, a mounting bracket is fixedly connected to the side of the movable frame, and there are four mounting brackets, which are symmetrically arranged on both sides of the front and back of the movable frame, and the other end of the mounting bracket is fixedly connected to the pickling box.
[0011] Furthermore, it also includes a placement component, which includes a placement frame, a lifting rod is fixedly connected to the center of the top surface of the placement frame, the other end of the lifting rod is fixedly connected to the bottom surface of the moving block, and four support plates are arranged on the placement frame, and the ends of the support plates are fixedly connected to limiting columns.
[0012] Furthermore, a lifting pad is provided on the bottom surface of the pickling tank, and the lifting pad has eight pieces, two pieces in a group and four groups. The lifting pads in each group are symmetrically arranged on both sides of the placement rack, and the four groups of lifting pads are arranged in a circular array with equal spacing.
[0013] Furthermore, a drain pipe is provided on the left side of the pickling box, and the drain pipe is connected to the bottom surface of the drain control pool. The bottom surface of the drain control pool is inclined, and the lowest end of the bottom surface of the drain control pool is the connection point between the drain control pool and the drain pipe.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] By setting up the drying control component, the nozzle can spray neutralizing liquid and clean water at the same time, effectively removing residual acid and impurities on the surface of the steel pipe, avoiding the formation of acid stains and corrosion on the surface of the seamless steel pipe. The convection effect of the exhaust fan can significantly increase the air flow rate in the drying control pool, thereby accelerating the evaporation of moisture on the surface of the steel pipe and shortening the drying time. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 The overall structural diagram of a seamless steel pipe pickling device with a drying control effect is shown in FIG.
[0017] Figure 2 It is a schematic diagram of the cross-sectional structure of a seamless steel pipe pickling device with a drying control effect;
[0018] Figure 3 It is a schematic diagram of the structure of a placement rack of a seamless steel pipe pickling device with a drying control effect;
[0019] Figure 4 for Figure 2 Enlarged view of point A in the middle.
[0020] In the figure: 1. pickling box; 101. vent; 102. drain pipe; 2. pickling tank; 201. jacking pad; 3. drain control tank; 4. moving frame; 401. moving slot; 402. connecting slot; 403. mounting bracket; 5. motor; 501. threaded rod; 6. moving block; 601. lifting rod; 602. placement rack; 603. limiting column; 7. nozzle; 8. exhaust fan. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1-4 The utility model provides a technical solution: comprising a pickling box 1, a pickling pool 2 is provided in the pickling box 1, a drying pool 3 is provided in the pickling box 1, a drying component is provided in the drying pool 3, and the drying component comprises a ventilation component and a cleaning component.
[0023] The cleaning components include a nozzle 7, and two nozzles 7 are respectively installed on the left and right sides of the inner wall of the control tank 3. A water pipe is arranged on the top of the two nozzles 7. The other ends of the two water pipes are respectively connected to a neutralizing liquid tank and a clean water tank. The solution in the neutralizing liquid tank can be selected as sodium carbonate or sodium hydroxide solution, etc. A drain pipe 102 is arranged on the left side of the pickling tank 1. The drain pipe 102 is connected to the bottom surface of the control tank 3. The bottom surface of the control tank 3 is inclined, and the lowest end of the bottom surface of the control tank 3 is the connection point between the control tank 3 and the drain pipe 102.
[0024] By adopting the above design, when the seamless steel pipe completes pickling in the pickling tank 2 and enters the drying tank 3 for drying, the two nozzles 7 can be started to spray the neutralizer and clean water on the seamless steel pipe from both sides of the seamless steel pipe. The neutralizer neutralizes the acid solution remaining after pickling, and then the mixed solution is washed away together with clean water, thereby preventing the seamless steel pipe from being directly dried after pickling, and the acid solution with poor volatility will remain on the surface of the seamless steel pipe to form acid stains, causing corrosion to the surface of the seamless steel pipe.
[0025] In this process, impurities mixed with the acid can be flushed down together, thereby cleaning the seamless steel pipe and further improving the cleanliness of the seamless steel pipe after pickling.
[0026] Furthermore, through the inclined design of the drain pipe 102 and the drain tank 3 , a mixture of liquids such as clean water, acid residue, and neutralizing liquid can be quickly discharged from the drain tank 3 .
[0027] refer to Figure 1 and Figure 2 Furthermore, the ventilation component includes an exhaust fan 8. A vent 101 connected to the dry control pool 3 is opened in the pickling box 1. A horizontal plate is installed in the vent 101, and the exhaust fan 8 is installed on the horizontal plate. Ventilation holes 101 are opened on the front and back sides of the pickling box 1. There are two exhaust fans 8, which are fixedly connected to the horizontal plates of the two vents 101 respectively, and the wind directions of the two exhaust fans 8 are opposite.
[0028] Because ventilation holes 101 connected to the drying tank 3 are provided on the front and rear sides of the pickling box 1, a horizontal plate is installed on each ventilation hole 101, and an exhaust fan 8 is fixedly connected to the horizontal plate. Through the convection effect of the exhaust fan 8, the air flow speed in the drying tank 3 can be increased, thereby accelerating the evaporation of moisture on the surface of the steel pipe and shortening the drying time. Moreover, since the wind directions of the two exhaust fans 8 are opposite, the convection formed by them in the drying tank 3 can ensure that the air flows evenly in the tank, so that all parts of the steel pipe can obtain a uniform drying effect, avoiding the phenomenon of partial undrying or uneven drying.
[0029] Furthermore, refer to Figure 1-3 , also includes a moving component, the moving component includes a moving frame 4, the moving frame 4 is located above the pickling box 1, a moving groove 401 is opened in the moving frame 4, a connecting groove 402 is opened on the bottom surface of the moving groove 401, a motor 5 is fixedly connected to one side of the moving frame 4, the output shaft of the motor 5 is fixedly connected to a threaded rod 501, the threaded rod 501 is threadedly connected to the moving block 6, the moving groove 401 is slidably connected to the moving block 6, the bottom surface of the moving block 6 passes through the connecting groove 402, and the bottom surface of the moving block 6 is connected to a placement component.
[0030] The side of the mobile frame 4 is fixedly connected with a mounting bracket 403 . There are four mounting brackets 403 , which are symmetrically arranged on both sides of the front and back of the mobile frame 4 . The other end of the mounting bracket 403 is fixedly connected to the pickling box 1 .
[0031] The placement assembly includes a placement rack 602, a lifting rod 601 is fixedly connected at the center of the top surface of the placement rack 602, the other end of the lifting rod 601 is fixedly connected to the bottom surface of the moving block 6, and four support plates are arranged on the placement rack 602, and the ends of the support plates are fixedly connected to the limiting columns 603.
[0032] When pickling is performed, the motor 5 can be started to drive the threaded rod 501 to rotate. Since there is a threaded connection between the threaded rod 501 and the moving block 6, the moving block 6 slides horizontally along the moving groove 401 under the rotation of the threaded rod 501. The bottom surface of the moving block 6 is connected to the placement component through the connecting groove 402, thereby driving the placement component and the seamless steel pipe thereon to move together, thereby realizing the horizontal movement of the seamless steel pipe.
[0033] The placement component includes a placement rack 602, which is fixedly connected to the bottom surface of the moving block 6 through a lifting rod 601. The lifting rod 601 can be extended and retracted as needed to adjust the height of the placement rack 602. Driven by the lifting rod 601, the placement rack 602 and the seamless steel pipe thereon can be lifted and lowered in the vertical direction.
[0034] During the lifting and moving process, in order to prevent the seamless steel pipe from falling, four support plates are set on the placement frame 602, and limiting columns 603 for fixing and supporting the seamless steel pipe are set at the end of the support plate. The limiting columns 603 can ensure that the seamless steel pipe remains stable during the movement and lifting process to prevent it from shaking or falling off.
[0035] By adopting the above design, the automatic movement and lifting of the seamless steel pipe in the pickling box 1 are realized, the automation level of the pickling process is improved, and the difficulty and error rate of manual operation are reduced. At the same time, the automatic movement and lifting can quickly move the seamless steel pipe from the pickling tank 2 to the drying tank 3, shortening the processing time and improving the overall work efficiency. In addition, the automated operation reduces the safety hazards in manual operation and improves the safety of the operation process.
[0036] In addition, reference Figure 2 and Figure 4 The bottom surface of the pickling tank 2 is provided with a lifting pad 201, and the lifting pad 201 has eight pieces, two pieces in a group and four groups. The lifting pads 201 in each group are symmetrically arranged on both sides of the placement rack 602, and the four groups of lifting pads 201 are arranged in a circular array with equal intervals.
[0037] By providing the lifting pad 201, the bottom side of the seamless steel pipe will be lifted up during pickling, so that the bottom surface in contact with the placement rack 602 can also be in contact with the acid solution, thereby making the pickling of the seamless steel pipe more thorough.
[0038] Working principle:
[0039] When pickling is performed, the motor 5 can be started to drive the threaded rod 501 to rotate. Since there is a threaded connection between the threaded rod 501 and the moving block 6, the moving block 6 slides horizontally along the moving groove 401 under the rotation of the threaded rod 501. The bottom surface of the moving block 6 is connected to the placement component through the connecting groove 402, thereby driving the placement component and the seamless steel pipe thereon to move together, thereby realizing the horizontal movement of the seamless steel pipe.
[0040] The placement component includes a placement rack 602, which is fixedly connected to the bottom surface of the moving block 6 through a lifting rod 601. The lifting rod 601 can be extended and retracted as needed to adjust the height of the placement rack 602. Driven by the lifting rod 601, the placement rack 602 and the seamless steel pipe thereon can be lifted and lowered in the vertical direction.
[0041] During the lifting and moving process, in order to prevent the seamless steel pipe from falling, four support plates are set on the placement frame 602, and limiting columns 603 for fixing and supporting the seamless steel pipe are set at the end of the support plate. The limiting columns 603 can ensure that the seamless steel pipe remains stable during the movement and lifting process to prevent it from shaking or falling off.
[0042] When the seamless steel pipe completes pickling in the pickling tank 2 and enters the drying tank 3 for drying, the two nozzles 7 can be started to spray the neutralizer and clean water on the seamless steel pipe from both sides of the seamless steel pipe. The neutralizer can neutralize the acid solution remaining after pickling, and then the mixed solution can be washed away together with clean water, thereby preventing the acid solution from being directly dried after pickling, and the acid solution with poor volatility will remain on the surface of the seamless steel pipe to form acid stains, causing corrosion to the surface of the seamless steel pipe.
[0043] During the drying process, the two exhaust fans 8 with opposite wind directions can be started to increase the air flow rate in the drying pool 3, thereby accelerating the evaporation of moisture on the surface of the steel pipe and shortening the drying time. Moreover, since the wind directions of the two exhaust fans 8 are opposite, the convection formed by them in the drying pool 3 can ensure that the air flows evenly in the pool, so that all parts of the steel pipe can obtain a uniform drying effect, avoiding the phenomenon of partial undried or uneven drying.
Claims
1. A seamless steel pipe pickling device with a drying control effect, comprising a pickling box (1), wherein a pickling tank (2) is provided in the pickling box (1), characterized in that: A drain tank (3) is provided in the pickling tank (1), a drain assembly is provided in the drain tank (3), the drain assembly comprises a ventilation component and a cleaning component, the cleaning component comprises a nozzle (7), two nozzles (7) are respectively installed on the left and right sides of the inner wall of the drain tank (3), the tops of the two nozzles (7) are respectively provided with water pipes, and the other ends of the two water pipes are respectively connected to a neutralizing liquid tank and a clean water tank.
2. A seamless steel pipe pickling device with a drying control effect as claimed in claim 1, characterized in that: The ventilation component comprises an exhaust fan (8), a ventilation port (101) communicating with the drying tank (3) is provided in the pickling box (1), a transverse plate is installed in the ventilation port (101), and the exhaust fan (8) is installed on the transverse plate.
3. A seamless steel pipe pickling device with a drying control effect as claimed in claim 2, characterized in that: The pickling box (1) is provided with ventilation holes (101) on both the front and rear sides. There are two exhaust fans (8) which are respectively fixedly connected to the transverse plates of the two ventilation holes (101). The wind directions of the two exhaust fans (8) are opposite.
4. A seamless steel pipe pickling device with a drying control effect as claimed in claim 3, characterized in that: The invention also comprises a moving assembly, wherein the moving assembly comprises a moving frame (4), the moving frame (4) is located above the pickling box (1), a moving groove (401) is provided in the moving frame (4), a connecting groove (402) is provided on the bottom surface of the moving groove (401), a motor (5) is fixedly connected to one side of the moving frame (4), a threaded rod (501) is fixedly connected to the output shaft of the motor (5), the threaded rod (501) is threadedly connected to a moving block (6), a moving block (6) is slidably connected in the moving groove (401), the bottom surface of the moving block (6) passes through the connecting groove (402), and the bottom surface of the moving block (6) is connected to a placement assembly.
5. A seamless steel pipe pickling device with drying control effect as claimed in claim 4, characterized in that: A mounting bracket (403) is fixedly connected to the side of the movable frame (4), and there are four mounting brackets (403) symmetrically arranged on both sides of the front and back of the movable frame (4), and the other end of the mounting bracket (403) is fixedly connected to the pickling box (1).
6. A seamless steel pipe pickling device with drying control effect as claimed in claim 5, characterized in that: It also includes a placement component, which includes a placement frame (602), a lifting rod (601) is fixedly connected to the center of the top surface of the placement frame (602), and the other end of the lifting rod (601) is fixedly connected to the bottom surface of the moving block (6), and four support plates are arranged on the placement frame (602), and the ends of the support plates are fixedly connected to the limiting columns (603).
7. A seamless steel pipe pickling device with a drying control effect as claimed in claim 6, characterized in that: The bottom surface of the pickling tank (2) is provided with a lifting pad (201), and the lifting pad (201) has eight pieces, two pieces in a group, and four groups. The lifting pads (201) in each group are symmetrically arranged on both sides of the placement frame (602), and the four groups of lifting pads (201) are arranged at equal intervals in a circular array.
8. A seamless steel pipe pickling device with drying control effect as claimed in claim 7, characterized in that: A drainage pipe (102) is arranged on the left side of the pickling box (1), and the drainage pipe (102) is connected to the bottom surface of the drain control pool (3). The bottom surface of the drain control pool (3) is arranged inclined, and the lowest end of the bottom surface of the drain control pool (3) is the connection point between the drain control pool (3) and the drainage pipe (102).
