Dacron fully-drawn yarn production equipment based on drawing reduction process

By using pressure sensors and controllers in the production equipment of polyester fully stretched wires to adjust the tensile force and quickly disassemble and replace them through the traction mechanism, the problem of poor stretched wires in polyester fully stretched wires is solved, and the quality of finished products is improved and productivity.

CN222274846UActive Publication Date: 2024-12-31HANGZHOU CHENZE NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202421431781.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-21
Publication Date
2024-12-31
Estimated Expiration
2034-06-21

AI Technical Summary

Technical Problem

During the process of polyester fully stretched wire, the stretch control effect is poor, resulting in a deviation in the tension tension of the wire, which is prone to loosening and affecting the production quality of the finished product.

Method used

A polyester fully stretched wire production equipment based on the reduction of stretching process was designed. The pressure sensor was used to monitor the tensile force of the adjustment roller to the wire in real time, and the drive motor was controlled by the controller to adjust the height of the adjustment roller to realize the tensile force of the wire. The precise control of the traction roller is quickly disassembled and replaced by the traction mechanism and linkage components, adapting to different production environments.

Benefits of technology

It realizes timely and precise regulation of the tension of the wire, improves work efficiency and finished product quality, and facilitates rapid replacement of the traction roller according to different environments.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses polyester fully-drawn yarn production equipment based on a drawing reduction process, which comprises a workbench, a traction mechanism is arranged at the top of the workbench, a drawing mechanism is arranged in the workbench, and the drawing mechanism comprises a drawing component, a drawing component and a drawing component, the surface of the supporting rod is connected with a supporting plate in a sliding mode. According to the polyester fully-drawn yarn production equipment based on the stretching process reduction, the stretching strength of the adjusting roller to polyester yarn is monitored in real time through the pressure sensor, and the controller monitors the stretching strength of the adjusting roller to the yarn according to the pressure sensor, so that operation of the driving motor is controlled, and adjustment of the height of the adjusting roller is achieved; by changing the height of the adjusting roller, the stretching force of the adjusting roller on the silk yarn is recovered to the preset value, so that the stretching tension of the silk yarn can be timely and accurately regulated and controlled, and the working efficiency and the finished product quality are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of polyester production, in particular to polyester fully drawn yarn production equipment based on a reduced drawing process. Background Art

[0002] The reference patent name is: A production equipment for chemical fiber polyester composite yarn (patent publication number: CN213866600U, patent publication date: 2021.08.03), including a machine body, a first hot roller is arranged at the feeding end of the machine body, both ends of the first hot roller are rotatably connected with a first limit frame, a second hot roller is arranged on the bottom side of the first hot roller, and both ends of the second hot roller are rotatably connected with a second limit frame, and the first motor drives the first screw and the first gear to rotate, so that the first limit frame and the second limit frame are driven by the first screw to move toward both ends along the first stroke groove, so that the polyester fully stretched yarn is in a taut state, and the first gear drives the second gear and the second screw to rotate through the transmission chain accordingly, so that the third limit frame moves along the second stroke groove toward the side away from the second hot roller, so that the polyester fully stretched yarn and the polyester pre-oriented yarn are correspondingly tightened, thereby reducing the probability of the polyester fully stretched yarn and the polyester pre-oriented yarn not being able to merge normally.

[0003] Based on what is stated in the above-mentioned document: Polyester is a fiber-forming polymer made from purified terephthalic acid or dimethyl terephthalate and ethylene glycol through esterification or ester exchange and condensation reaction, and the fiber is made through spinning and post-treatment. During the polyester full-drawn yarn process, the stretching control effect of the polyester yarn is poor, which leads to looseness when the stretching tension of the yarn deviates, affecting the production quality of the finished product. For this reason, the utility model provides polyester full-drawn yarn production equipment based on reducing the stretching process. Utility Model Content

[0004] In view of the shortcomings of the prior art, the utility model provides polyester fully stretched yarn production equipment based on reducing the stretching process, which solves the problem that in the polyester fully stretched yarn process, the stretching control effect of the polyester yarn is poor, resulting in the yarn becoming loose when the stretching tension of the yarn deviates, thus affecting the quality of the finished product production.

[0005] To achieve the above purpose, the utility model is implemented by the following technical scheme: a polyester fully drawn yarn production device based on a reduced drawing process comprises a workbench, a traction mechanism is provided on the top of the workbench, a drawing mechanism is provided inside the workbench, and the drawing mechanism comprises:

[0006] The stretching assembly comprises a support rod installed inside the workbench, the surface of the support rod is slidably connected to a support plate, the bottom of the support plate is fixedly connected to a connecting plate, the top of the support plate is fixedly connected to a lifting rod, the surface of the lifting rod is slidably connected to the top of the workbench, and the top of the lifting rod is fixedly connected to an adjusting roller through a pressure assembly;

[0007] The driving assembly is installed at the bottom of the inner cavity of the workbench.

[0008] Preferably, the pressure assembly includes a concave block installed on the top of the lifting rod, the inner wall of the concave block is fixedly connected to a pressure sensor, the pressure end of the pressure sensor is fixedly connected to a connecting block, and the interior of the connecting block is rotatably connected to the interior of the adjusting roller.

[0009] Preferably, the drive assembly includes a drive motor installed at the bottom of the inner cavity of the workbench, one end of the output shaft of the drive motor is fixedly connected to a screw rod through a coupling, the surface of the screw rod is threadedly connected to a moving block, and the top of the moving block is fixedly connected to a symmetrical sliding block.

[0010] Preferably, a sliding groove is provided on the surface of the connecting plate, and the inner surface of the sliding groove is slidably connected to the surface of the sliding block.

[0011] Preferably, the traction mechanism includes an adjusting box installed on the top of the workbench, the adjusting box is slidably connected with an adjusting rod inside, one end of the adjusting rod is fixedly connected with an adjusting block, the top of the adjusting block is fixedly connected with a clamping rod, the bottom of the inner cavity of the adjusting box is provided with a linkage assembly, the adjusting box is slidably connected with a mounting block inside, the mounting block is rotatably connected with a traction roller inside, a clamping groove is provided on the surface of the mounting block, the inner surface of the clamping groove is clamped with one end of the clamping rod, an adjusting spring is fixedly connected to the front side of the inner wall of the adjusting box, and one end of the adjusting spring is fixedly connected to one side of the adjusting block.

[0012] Preferably, the linkage assembly comprises a linkage plate rotatably mounted at the bottom of the inner cavity of the regulating box, both ends of the linkage plate are rotatably connected with linkage rods, and one end of the linkage rod is rotatably connected to the inside of the regulating block.

[0013] Beneficial Effects

[0014] The utility model provides a polyester fully drawn yarn production device based on a reduced drawing process. Compared with the prior art, it has the following beneficial effects:

[0015] (1) The polyester fully stretched yarn production equipment based on the reduced stretching process monitors the stretching force of the adjusting roller on the polyester yarn in real time through a pressure sensor, and monitors the stretching force of the adjusting roller on the yarn through a controller according to the pressure sensor, thereby controlling the operation of the driving motor to adjust the height of the adjusting roller. By changing the height of the adjusting roller, the stretching force of the adjusting roller on the yarn is restored to a preset value, so that the stretching tension of the yarn can be timely and accurately adjusted, thereby improving work efficiency and finished product quality.

[0016] (2) The polyester fully stretched yarn production equipment based on the reduced stretching process drives the adjustment block to slide by pulling the adjustment rod, thereby compressing the adjustment spring. The sliding of the adjustment block causes one end of the front linkage rod to rotate inside the adjustment block, and the other end of the adjustment rod rotates at one end of the linkage plate, thereby causing the linkage plate to start rotating. The rotation of the linkage plate causes the adjustment blocks on both sides to slide synchronously on opposite sides, thereby causing one end of the clamping rod to slide from the inner surface of the clamping groove. By directly pulling the adjustment rod, the mounting block and the traction roller can be quickly disassembled, which is convenient for quickly replacing the traction roller according to different production environments. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a three-dimensional schematic diagram of the external structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the internal structure of the workbench of the utility model;

[0019] Figure 3 It is a three-dimensional schematic diagram of the stretching assembly of the utility model;

[0020] Figure 4 It is a three-dimensional schematic diagram of the traction mechanism of the utility model.

[0021] In the figure: 1-workbench, 2-traction mechanism, 21-adjusting box, 22-adjusting rod, 23-adjusting block, 24-clamping rod, 25-mounting block, 26-traction roller, 27-clamping groove, 28-adjusting spring, 3-stretching mechanism, 31-stretching assembly, 311-support rod, 312-support plate, 313-connecting plate, 314-lifting rod, 315-adjusting roller, 32-driving assembly, 321-driving motor, 322-screw rod, 323-moving block, 324-sliding block, 4-pressure assembly, 41-concave block, 42-pressure sensor, 43-connecting block, 5-sliding groove, 6-linkage assembly, 61-linkage plate, 62-linkage rod. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-4 , the utility model provides two technical solutions:

[0024] Embodiment 1

[0025] The polyester fully drawn yarn production equipment based on the reduced drawing process comprises a workbench 1, a door cabinet is installed on the front side of the workbench 1 to facilitate the inspection of internal parts, a traction mechanism 2 is arranged on the top of the workbench 1, and a drawing mechanism 3 is arranged inside the workbench 1, and the drawing mechanism 3 comprises:

[0026] The stretching assembly 31 comprises a support rod 311 installed inside the workbench 1, the surface of the support rod 311 is slidably connected to a support plate 312, four support rods 311 are provided for limiting the sliding of the support plate 312, the bottom of the support plate 312 is fixedly connected to a connecting plate 313, the top of the support plate 312 is fixedly connected to a lifting rod 314, the surface of the lifting rod 314 is slidably connected to the top of the workbench 1, and the top of the lifting rod 314 is fixedly connected to an adjusting roller 315 through a pressure assembly 4;

[0027] The driving assembly 32 is installed at the bottom of the inner cavity of the workbench 1. The pressure assembly 4 includes a concave block 41 installed at the top of the lifting rod 314. The inner wall of the concave block 41 is fixedly connected with a pressure sensor 42. The pressure sensor 42 is a device that can sense pressure signals and convert pressure signals into usable output electrical signals according to a certain rule. A controller is installed on the inner wall of the workbench 1. The controller is electrically connected to the pressure sensor 42. The controller is electrically connected to the driving motor 321. The pressure end of the pressure sensor 42 is fixedly connected with a connecting block 43. The interior of the connecting block 43 is rotatably connected to the interior of the adjusting roller 315. The driving assembly 32 includes a driving motor 321 installed at the bottom of the inner cavity of the workbench 1. The driving motor 321 is a three-phase asynchronous motor and is connected to an external circuit through wires. One end of the output shaft of the driving motor 321 is fixedly connected to the screw rod 32 through a coupling. 2. The surface of the screw rod 322 is threadedly connected with a moving block 323. A slide rail is installed at the bottom of the inner cavity of the workbench 1. The moving block 323 slides on the surface of the slide rail. A symmetrical sliding block 324 is fixedly connected to the top of the moving block 323. A sliding groove 5 is opened on the surface of the connecting plate 313. The sliding groove 5 is an inclined sliding groove. The inner surface of the sliding groove 5 is slidably connected with the surface of the sliding block 324. The stretching force of the adjusting roller 315 on the polyester thread is monitored in real time by the pressure sensor 42. The stretching force of the adjusting roller 315 on the thread is monitored by the controller according to the pressure sensor 42, thereby controlling the operation of the driving motor 321 to adjust the height of the adjusting roller 315. By changing the height of the adjusting roller 315, the stretching force of the adjusting roller 315 on the thread is restored to the preset value, so that the stretching tension of the thread can be timely and accurately regulated, thereby improving the work efficiency and the quality of the finished product.

[0028] Embodiment 2

[0029] The main difference from the first embodiment is:

[0030] The polyester fully drawn yarn production equipment based on the reduced drawing process, the traction mechanism 2 includes an adjusting box 21 installed on the top of the workbench 1, the adjusting box 21 is slidably connected with an adjusting rod 22 inside, one end of the adjusting rod 22 is fixedly connected with an adjusting block 23, the bottom of the inner cavity of the adjusting box 21 is also installed with a slide rail, the adjusting block 23 slides on the surface of the slide rail, the top of the adjusting block 23 is fixedly connected with a clamping rod 24, the bottom of the inner cavity of the adjusting box 21 is provided with a linkage component 6, the adjusting box 21 is internally slidably connected with a mounting block 25, the mounting block 25 slides on the top of the adjusting box 25, the mounting block 25 is internally rotatably connected with a traction roller 26, the surface of the mounting block 25 is provided with a clamping groove 27, the inner surface of the clamping groove 27 is clamped with one end of the clamping rod 24, the front side of the inner wall of the adjusting box 21 is fixedly connected with an adjusting spring 28, the adjusting spring 28 is not affected by external force, so that one end of the clamping rod 24 is always clamped with the inside of the clamping groove 27, and one end of the adjusting spring 28 is clamped with the adjusting block 23 The adjusting block 23 is fixedly connected to one side of the adjusting box 21, and the linkage assembly 6 includes a linkage plate 61 rotatably installed at the bottom of the inner cavity of the adjusting box 21. The two ends of the linkage plate 61 are rotatably connected with linkage rods 62. One end of the linkage rod 62 is rotatably connected to the inside of the adjusting block 23. By pulling the adjusting rod 22, the adjusting block 23 is driven to slide, so that the adjusting spring 28 is compressed. The sliding of the adjusting block 23 makes one end of the front linkage rod 62 rotate inside the adjusting block 23, and the other end of the adjusting rod 22 rotates at one end of the linkage plate 61, so that the linkage plate 61 starts to rotate. The rotation of the linkage plate 61 makes the adjusting blocks 23 on both sides slide synchronously on the opposite sides, so that one end of the clamping rod 24 slides from the inner surface of the clamping groove 27. By directly pulling the adjusting rod 22, the mounting block 25 and the traction roller 26 can be quickly disassembled, which is convenient for quickly replacing the traction roller 26 according to different production environments. At the same time, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0031] First, the polyester thread is passed from under the traction roller 26 on the left side of the top of the workbench 1, and then passes through the surface of the adjusting roller 315, and passes out from under the traction roller 26 on the right side of the top of the workbench 1. When the polyester thread is in the process of fully stretching the thread, the stretching force of the adjusting roller 315 on the polyester thread is monitored in real time by the pressure sensor 42. If the stretching force of the adjusting roller 315 on the thread exceeds the preset value, the controller monitors the stretching force of the adjusting roller 315 on the thread according to the pressure sensor 42, thereby controlling the operation of the drive motor 321, and the drive motor 321 drives the screw rod 322 to rotate. The rotation of the screw rod 322 causes the moving block 323 and the sliding block 324 to slide synchronously, so that the sliding block 324 slides on the inner surface of the sliding groove 5, and the sliding of the sliding block 324 causes the connecting plate 313 and the supporting plate 314 to slide. 2. The heights of the lifting rod 314, the concave block 41, the pressure sensor 42, the connecting block 43 and the adjusting roller 315 change until the tensile force of the adjusting roller 315 on the silk thread is restored to the preset value, so that the tensile tension of the silk thread can be timely and accurately regulated. The adjusting block 23 is driven to slide by pulling the adjusting rod 22, so that the adjusting spring 28 is compressed. The sliding of the adjusting block 23 causes one end of the front linkage rod 62 to rotate inside the adjusting block 23, and the other end of the adjusting rod 22 rotates at one end of the linkage plate 61, so that the linkage plate 61 starts to rotate. The rotation of the linkage plate 61 causes the adjusting blocks 23 on both sides to slide synchronously on opposite sides, so that one end of the clamping rod 24 slides from the inner surface of the clamping groove 27, thereby realizing the quick disassembly of the mounting block 25 and the traction roller 26.

[0032] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A polyester fully drawn yarn production device based on a reduced drawing process, comprising a workbench (1), characterized in that: A traction mechanism (2) is provided on the top of the workbench (1), and a stretching mechanism (3) is provided inside the workbench (1), wherein the stretching mechanism (3) comprises: A stretching assembly (31) comprises a support rod (311) installed inside a workbench (1); a support plate (312) is slidably connected to the surface of the support rod (311); a connecting plate (313) is fixedly connected to the bottom of the support plate (312); a lifting rod (314) is fixedly connected to the top of the support plate (312); a surface of the lifting rod (314) is slidably connected to the top of the workbench (1); and a regulating roller (315) is fixedly connected to the top of the lifting rod (314) via a pressure assembly (4); The driving assembly (32) is installed at the bottom of the inner cavity of the workbench (1).

2. The polyester fully drawn yarn production equipment based on the reduced drawing process according to claim 1, characterized in that: The pressure assembly (4) includes a concave block (41) installed at the top of the lifting rod (314), the inner wall of the concave block (41) is fixedly connected to a pressure sensor (42), the pressure end of the pressure sensor (42) is fixedly connected to a connecting block (43), and the interior of the connecting block (43) is rotatably connected to the interior of the adjusting roller (315).

3. The polyester fully drawn yarn production equipment based on the reduced drawing process according to claim 1, characterized in that: The driving assembly (32) comprises a driving motor (321) installed at the bottom of the inner cavity of the workbench (1); one end of the output shaft of the driving motor (321) is fixedly connected to a screw rod (322) via a coupling; a moving block (323) is threadedly connected to the surface of the screw rod (322); and a symmetrical sliding block (324) is fixedly connected to the top of the moving block (323).

4. The polyester fully drawn yarn production equipment based on the reduced drawing process according to claim 3 is characterized in that: A sliding groove (5) is provided on the surface of the connecting plate (313), and the inner surface of the sliding groove (5) is slidably connected to the surface of the sliding block (324).

5. The polyester fully drawn yarn production equipment based on the reduced drawing process according to claim 1, characterized in that: The traction mechanism (2) comprises an adjustment box (21) mounted on the top of the workbench (1); an adjustment rod (22) is slidably connected inside the adjustment box (21); one end of the adjustment rod (22) is fixedly connected to an adjustment block (23); a clamping rod (24) is fixedly connected to the top of the adjustment block (23); a linkage assembly (6) is provided at the bottom of the inner cavity of the adjustment box (21); a mounting block (25) is slidably connected inside the adjustment box (21); a traction roller (26) is rotatably connected inside the mounting block (25); a clamping groove (27) is provided on the surface of the mounting block (25); the inner surface of the clamping groove (27) is clamped with one end of the clamping rod (24); an adjustment spring (28) is fixedly connected to the front side of the inner wall of the adjustment box (21); one end of the adjustment spring (28) is fixedly connected to one side of the adjustment block (23).

6. The polyester fully drawn yarn production equipment based on the reduced drawing process according to claim 5, characterized in that: The linkage assembly (6) comprises a linkage plate (61) rotatably mounted on the bottom of the inner cavity of the adjustment box (21), the two ends of the linkage plate (61) are rotatably connected to linkage rods (62), and one end of the linkage rod (62) is rotatably connected to the inside of the adjustment block (23).